This application claims the benefit of Taiwan Patent Application No. 104143558, filed on Dec. 24, 2015, in the Taiwan Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field of the Invention
The present disclosure generally relates to a proton exchange membrane and manufacturing method thereof, and in particular, to a proton exchange membrane and manufacturing method thereof which is feasible to be applied to the phosphoric acid fuel cell (PAFC).
2. Description of the Related Art
Currently, the energies such as petroleum, electric power, and natural resources, and so on are globally available. The petroleum is conveniently to be used, and the petroleum consumption plays a striking figure in the world energy consumption by 78%. However, the great amount of petroleum consumption causes the considerable carbon emission, resulting that the greenhouse effect and climate change become uncontrollable, and ecocide and eco-catastrophe seem to be inevitable. As a consequence, developing green energy to replace petroleum is in dire need.
Countries have been actively developing the green energies such as hydrogen power, solar power, water power, wind power, and geothermal heat, and so on. The development of hydrogen power is most noticeable. The usage of hydrogen-oxygen fuel cell is highly efficient and eco-friendly because hydrogen gas and oxygen gas are served as fuels for the hydrogen-oxygen fuel cell to generate power and water through the electrochemical reaction. Hence, the hydrogen-oxygen fuel cell attracts attentions. Most PAFCs can be functioned at the temperature between 150 and 210° C. as the phosphoric acid which is anhydrous self-ionization in the temperature range is served as the proton conductor. Compared with the traditional proton exchange membrane fuel cell (PEMFC), the PAFC has following advantages. 1. The platinum catalyst is unease to be poisoned by CO, so that the platinum catalyst's carrying capacity is reduced to save the cost of battery assembly. 2. The technical problem of water management can be solved to simplify the design problem, so that the expenditure on humidifier becomes unnecessary. 3. The usage of energy is promoted. 4. The capacity of reforming gaseous fuel is provided to have a better tolerance for CO2. Nonetheless, the technical problem of PAFC is that the used proton exchange membrane is incapable of retaining the phosphoric acid after a period of time, so that the proton conductivity of the proton exchange membrane decreases and the overall efficiency of PAFC reduces accordingly. As a result, the retention capacity of the phosphoric acid for the proton exchange membrane has to be improved.
In view of the aforementioned technical problems, the objective of the present disclosure provides a proton exchange membrane which is able to retain the phosphoric acid in organic/inorganic complex form and micron/nano complex pore size to improve the retention capacity for the phosphoric acid.
In view of the aforementioned technical problems, the present disclosure provides a method of manufacturing a proton exchange membrane, which may include the steps as follows: disposing hydroxyl groups on a surface of a substrate by a hydrophilic treatment; chemically modifying the hydroxyl groups disposed on the substrate with a coupling agent by a sol-gel process; chemically bonding an amino acid containing a phosphonate radical with the coupling agent modifying the substrate; the substrate which is chemically bonded absorbing phosphoric acid; and placing the substrate blended with the phosphoric acid between at least two leak-proof films for preventing the leakage of the absorbed phosphoric acid.
Preferably, the substrate may include glass fiber, polybenzimidazoles (PBI), polyolefin, or polyacrylamide/polyvinyl alcohol (PAM/PVA).
Preferably, the coupling agent may include (3-glycidyloxypropyl)trimethoxysilane (GPTMS).
Preferably, the amino acid with a phosphonate radical may include O-phospho-DL-serine, O-phospho-L-threonine, O-phospho-L-tyrosine, or N-phosphonomethylgly cine.
Preferably, the least two leak-proof films may include a polytetrafluoroethylene (PTFE) film, a graphene oxide, or a polycarbonate membrane.
The present disclosure further provides a proton exchange membrane, which includes a substrate, a coupling agent, serine with a phosphonate radical, phosphoric acid and at least two leak-proof films. The coupling agent can be chemically modified on the substrate by a sol-gel process. The serine containing a phosphonate radical can be chemically bonded with the coupling agent. The phosphoric acid can be absorbed on the substrate. The substrate blended with the phosphoric acid is placed between the least two leak-proof films for preventing the leakage of the absorbed phosphoric acid.
Preferably, the substrate may include glass fiber, polybenzimidazoles, polyolefin, or polyacrylamide/polyvinyl alcohol.
Preferably, the coupling agent may include (3-glycidyloxypropyl)trimethoxysilane.
Preferably, the serine containing a phosphonate radical may include O-phospho-DL-serine, O-phospho-L-threonine, O-phospho-L-tyrosine, or N-phosphonomethylgly cine.
Preferably, the least two leak-proof films may include a polytetrafluoroethylene film, a graphene oxide, or a polycarbonate membrane.
As mentioned previously, a proton exchange membrane provided by the present disclosure is able to retain the phosphoric acid in organic/inorganic complex form to improve the retention capacity of the proton exchange membrane for retaining the phosphoric acid, such that the technical problem concerning the phosphoric acid leaking with time can be improved.
Please refer to
Step 1: acetone, isopropanol and deionized water are used to clean a glass fiber 10 through supersonic vibration by 5 minutes, and then the glass fiber 10 is immersed in the potassium hydroxide (KOH) solution of 10% concentration at room temperature through supersonic vibration by 40 minutes, such that the glass fiber 10 is cleaned and has hydrophilic effect. As shown in
Step 2: 3-glycidoxypropyl-trimethoxysilane (GPTMS) is disposed on the glass fiber 10 by a sol-gel process. The GPTMS is added dropwise to ethanol to prepare the GPTMS in ethanol solution of 1 vol. %, and then a magnetic stirrer is sued to stir the solution. The addition of acetic acid is used to adjust the PH value of the solution to be 3 to 5, and acid catalysis is used to facilitate the hydrolysis of the GPTMS. The glass fiber 10 processed with hydrophilic treatment is added to the prepared GPTMS solution to perform dehydration reaction by 4 hours. The step facilitates the GPTMS to be disposed on the glass fiber 10, as shown in
Step 3: O-phospho-DL-serine of 2 grams is solved in the deionized water with 200 ml at a temperature of 80° C. The glass fiber 10 disposed with the GPTMS is placed in the O-phospho-DL-serine solution at a temperature of 80° C. to react by one hour. The step is to perform the ring-opening and grafting reaction by using epoxy group of the GPTMS and amino group of the O-phospho-DL-serine, so as to achieve the purpose of chemically bonding phosphonate radicals on the glass fiber 10, as shown in
Step 4: the prepared glass fiber 10 is immersed in the phosphoric acid of 86% concentration at a temperature of 150° C. by 20 minutes, and baked at a temperature of 60° C. to remove the unwanted water. Afterwards, the glass fiber 10 is placed between two polytetrafluoroethylene films to form the desired proton exchange membrane of the present disclosure. The polytetrafluoroethylene film used herein is to prevent the leakage of the phosphoric acid absorbed by the glass fiber 10.
In accordance with the present embodiment, the proton exchange membrane transfers proton in organic/inorganic complex form. The organic form means that the proton is transferred by the phosphonate radicals chemically bonded (containing C—P bond) on the substrate. The inorganic form is that the proton is transferred through electrolyte such as the phosphoric acid adhered to the substrate by capillary action, Van der Waals force, or hydrogen bond. The organic/inorganic complex form is characterized of better proton conductivity due to the inorganic form and stronger C—P bonding that performs by the organic form. Besides, it can avoid losing electrolyte resulted from the inorganic form. As a result, the defect of the proton conductivity degrading with time can be improved.
The sequence shown in
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According to the results derived from the processes mentioned above, it can be found that the silicon wafer processed with hydrophilic treatment through the KOH solution has a contact angle from 28° to 3°, proving that the hydrophilic treatment processed with the KOH solution does have hydrophilic effect. When the silicon wafer processed with hydrophilic treatment reacts with the GPTMS, the contact angle varies with time from 3° to 42°. Therefore, it can be found that the GPTMS is successfully disposed on the silicon wafer, achieving the effect of modifying the surface of the silicon wafer.
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According to the aforementioned figures it can be found that surfaces of silicon wafers have a maximum loss by 1 nm, indicating that the GPTMS is evenly disposed on the silicon wafers to form the film of a nano size after the reaction.
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As the table shows, the glass fiber without C atom has a weight percent of about 11% and an atom percentage of about 16%. The performance of the GPTMS containing C atom disposed on the glass fiber is therefore found. As a result, the data indicates that the GPTMS is successfully disposed on the glass fiber.
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As the data shows, after the glass fiber is modified by the GPTMS, the relative strength of C—C bond, C—H bond and C—H—C bond of the GPTMS increases, meaning that the bonding number increases. Hence, it proves that the GPTMS is indeed disposed on the glass fiber.
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As the data shows, after the ring-opening and grafting reaction, the relative strength of nitrogen element and phosphor element of O-phospho-DL-serine increase from 0 as shown in
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Compared with table 1 it can be found that the carbon element is not present in O-phospho-DL-serine before the ring-opening and grafting reaction, while it has a weight percentage of about 13% and an atom percentage of about 7% after the reaction. As a result, the data indicates that the O-phospho-DL-serine is successfully bonded on the glass fiber.
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As the data shows, the P element, which is derived from the plate in SEM photo, shown in table 3 has a higher weight percentage of about 1% and a higher atomic percentage of about 0.6% than that in table 2. Hence, it can be found that the plates are the main place where O-phospho-DL-serine reacts with glass fiber.
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According to the result shown in table 4 it can be found that the proton conductivity of the proton exchange membrane of the embodiment after 1 minute is 32%, and the decrease of proton conductivity of the proton exchange membrane of the comparison after 1 minute is 35%. The degree of attenuation is 3%, meaning that the proton conductivity of the proton exchange membrane of the embodiment has a smaller decrease. In other words, the proton conductivity of the proton exchange membrane of the embodiment has a better capacity for retaining the phosphoric acid after a period of time. In addition, the initial proton conductivity of the proton exchange membrane of the embodiment is better than that of the comparison, indicating that the proton exchange membrane of the embodiment is able to retain more phosphoric acids which are served as proton conductor, so as to further promote the electrical efficiency of the fuel cell.
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In conclusion, after the modified processes, the proton exchange membrane of the present disclosure is able to retain the phosphoric acid in organic/inorganic complex form and micron/nano complex pore size. Compared with the traditional proton exchange membrane which retains the phosphoric acid in inorganic form, the proton exchange membrane of the present disclosure has better proton conductivity and the proton conductivity can be maintained after a period of time, so that the electrical efficiency of fuel cell can be promoted completely. In addition, the contact angle, AFM, SEM, EDX and XPS are applied to validate the modification of the present disclosure, indicating that parameters such as contact angles, photos, chemical constitutions, bonding, and the relative strength of atoms, and so on all successfully achieve the desired effect after being modified.
While the means of specific embodiments in present disclosure has been described by reference drawings, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope and spirit of the invention set forth in the claims. The modifications and variations should in a range limited by the specification of the present disclosure.
Number | Date | Country | Kind |
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104143558 A | Dec 2015 | TW | national |
Number | Name | Date | Kind |
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20060068204 | Rasmussen | Mar 2006 | A1 |
20060154127 | Eritate | Jul 2006 | A1 |
20070048592 | Wu | Mar 2007 | A1 |
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Number | Date | Country | |
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20170187058 A1 | Jun 2017 | US |