Claims
- 1. A purification process for removing contaminants from a lipophilic fluid comprising the steps of:
(e) providing a mixture comprising a lipophilic fluid and at least one contaminant; (f) converting the mixture into a high surface area fluid; (g) vaporizing at least the lipophilic fluid in the high surface area fluid from a vaporizing surface, thereby separating the contaminant from the lipophilic fluid and converting the lipophilic fluid into a purified lipophilic fluid; and (h) collecting the purified lipophilic fluid on a condensing surface;
wherein vaporization process of step (c) is at a steady-state condition.
- 2. The process according to claim 1 wherein the energy consumption of the process is less than about 0.05 kW-hr per liter of lipophilic fluid processed.
- 3. The process according to claim 1 wherein step (c) is maintained at one or more of the following conditions:
(i) a vacuum of from about 500 to about 0.5 Torrs; (ii) a temperature of 60° C. or less; and (iii) an evaporation rate of lipophilic fluid of about 0.1 to about 100 kg/hr.
- 4. The process according to claim 1 wherein the high surface area fluid has a surface to volume ratio of from about 1000:1 to about 4:1.
- 5. The process according to claim 1 wherein the high surface area fluid is in a form selected from the group consisting of droplets, thin films, and mixtures thereof.
- 6. The process according to claim 5 wherein the droplets have an average diameter of from about 0.1 to about 200 microns.
- 7. The process according to claim 5 wherein the thin film has a thickness of from about 1 to about 1000 microns.
- 8. The process according to claim 1 wherein the contaminant is a lipophilic contaminant.
- 9. The process according to claim 8 wherein a Hilderbrand solubility parameter of the lipophilic contaminant and a Hilderbrand solubility parameter of the lipophilic fluid differ by at least about 5 MPa1/2.
- 10. The process according to claim 8 wherein the lipophilic contaminant is selected from the group consisting of nonionic surfactants, saturated and unsaturated fatty acids, mono-, di- and tri-glycerides, non-polar hydrocarbons, and mixtures thereof.
- 11. The process according to claim 1 wherein the contaminant is a non-volatile contaminant having a boiling temperature at 1 atm pressure that is at least about 50° C. higher than the boiling temperature at 1 atm pressure of the lipophilic fluid, or a solid contaminant having no boiling temperature.
- 12. The process according to claim 1 wherein the lipophilic fluid is selected from the group consisting of siloxane solvents, hydrocarbon solvents, flurocarbon solvents, glycol ethers, glycerine ethers, and mixtures thereof.
- 13. The process according to claim 1 wherein said lipophilic fluid comprises a linear siloxane, a cyclic siloxane, or mixtures thereof.
- 14. A process according to claim 1 wherein said lipophilic fluid comprises a lipophilic fluid selected from the group consisting of octamethylcyclotetrasiloxane, decamethylcyclopentasiloxane, dodecamethylcyclohexasiloxane, and mixtures thereof.
- 15. A process according to claim 1 wherein said lipophilic fluid comprises decamethylcyclopentasiloxane.
- 16. The process according to claim 1 wherein the contaminant is selected from the group consisting of nonionic surfactants; fatty acids; mono-, di- or tri-glycerides; non-polar hydrocarbons; water; surfactants; enzymes; bleaches; fabric softeners; perfumes; antibacterial agents; antistatic agents; brighteners; dye fixatives; dye abrasion inhibitors; anti-crocking agents; wrinkle reduction agents; wrinkle resistance agents; soil release polymers; sunscreen agents; anti-fade agents; builders; sudsing agents; composition malodor control agents; composition coloring agents; pH buffers; waterproofing agents; soil repellency agents; and mixtures thereof.
- 17. The process according to claim 1 wherein the process further comprises a treating step such that the purified lipophilic fluid is further treated by a method selected from the group consisting of chemical modification, liquid-liquid extraction, sedimentation, centrifugation, decantation, filtration, coalescence, air stripping, microbial or enzyme addition, adsorption, absorption, crystallization, precipitation, and combinations thereof.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Provisional Application Ser. No. 60/483,315 filed on Jun. 27, 2003.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60483315 |
Jun 2003 |
US |