PTC Element

Abstract

A PTC element has an element body in which an electroconductive filler is dispersed in a crystalline polymer, a pair of lead terminals compressed with the element body in between, and a protecting film covering a portion of the element body not compressed against the pair of lead terminals. Each of the pair of lead terminals has an overlap region overlapping with the element body, and a nonoverlap region not overlapping with the element body. An anchor projection embedded in the element body is formed in the overlap region of each of the pair of lead terminals. A peel prevention region for preventing peeling of the protecting film is formed in a region adjoining the element body in the nonoverlap region. The anchor projection is formed as crushed in a region except for at least the peel prevention region in the nonoverlap region.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view and sectional view showing a PTC element in the first embodiment.

FIG. 2 is a drawing showing a modification example of the PTC element in the first embodiment.

FIG. 3 is a drawing showing a PTC element as a comparative example in the first embodiment.

FIG. 4 is a drawing showing the results of comparison between the PTC elements of the first embodiment and the PTC element of the comparative example.

FIG. 5 is a plan view and sectional view showing a PTC element and a modification example in the second embodiment.

FIG. 6 is a sectional view showing a modification example of the PTC element in the second embodiment.

FIG. 7 is a sectional view showing a PTC element as a comparative example in the second embodiment.

FIG. 8 is a drawing showing the results of comparison between the PTC elements of the second embodiment and the PTC element of the comparative example.

FIG. 9 is a plan view and sectional view showing a PTC element in the third embodiment.

FIG. 10 is a drawing showing a first modification example of the PTC element in the third embodiment.

FIG. 11 is a drawing showing a second modification example of the PTC element in the third embodiment.

FIG. 12 is a drawing showing a third modification example of the PTC element in the third embodiment.

FIG. 13 is a drawing showing a PTC element as a comparative example in the third embodiment.

FIG. 14 is a drawing showing the results of comparison between the PTC elements of the third embodiment and the PTC element of the comparative example

Claims

1. A PTC element comprising: an element body in which an electroconductive filler is dispersed in a crystalline polymer;a pair of lead terminals compressed with the element body in between; anda protecting film covering a portion of the element body not compressed against the pair of lead terminals;wherein each of the pair of lead terminals has an overlap region overlapping with the element body, and a nonoverlap region not overlapping with the element body,wherein an anchor projection embedded in the element body is formed in the overlap region of each of the pair of lead terminals,wherein a peel prevention region for preventing peeling of the protecting film is formed in a region adjoining the element body in the nonoverlap region, andwherein the anchor projection is formed as crushed, in a region except for at least the peel prevention region in the nonoverlap region.

2. The PTC element according to claim 1, wherein the peel prevention region is formed in a region where the pair of lead terminals overlap each other.

3. The PTC element according to claim 1, wherein the anchor projection embedded in the protecting film is formed in the peel prevention region.

4. The PTC element according to claim 1, wherein the peel prevention region is a roughened region a surface of which is roughened.

5. The PTC element according to claim 4, wherein the surface of the roughened region is roughened by etching.

6. The PTC element according to claim 1, wherein at least one of a through hole and a notch is formed in the peel prevention region, andwherein the protecting film is formed through the at least one of the through hole and the notch to an opposing surface of the lead terminal.

7. The PTC element according to claim 6, wherein the at least one of the through hole and the notch is formed in a region where the pair of lead terminals overlap each other.

8. The PTC element according to claim 7, wherein the at least one of the through hole and the notch is formed in a region where the nonoverlap regions on both sides of the overlap region overlap each other.

9. A PTC element comprising: an element body in which an electroconductive filler is dispersed in a crystalline polymer;a pair of lead terminals compressed with the element body in between; anda protecting film covering a portion of the element body not compressed against the pair of lead terminals;wherein each of the pair of lead terminals has an overlap region overlapping with the element body, and a nonoverlap region not overlapping with the element body,wherein an anchor projection embedded in the element body is formed in the overlap region of each of the pair of lead terminals,wherein a roughened region is formed in a region adjoining the element body in the nonoverlap region, andwherein the anchor projection is formed as crushed, in a region except for at least the roughened region in the nonoverlap region.

10. The PTC element according to claim 9, wherein the roughened region is formed in a region where the pair of lead terminals overlap each other.

11. The PTC element according to claim 10, wherein the roughened region is formed as roughened by etching.

12. A PTC element comprising: an element body in which an electroconductive filler is dispersed in a crystalline polymer;a pair of lead terminals compressed with the element body in between; anda protecting film covering a portion of the element body not compressed against the pair of lead terminals;wherein each of the pair of lead terminals has an overlap region overlapping with the element body, and a nonoverlap region not overlapping with the element body,wherein an anchor projection embedded in the element body is formed in the overlap region of each of the pair of lead terminals,wherein a region adjoining the element body in the nonoverlap region has a peel prevention region in which at least one of a through hole and a notch is formed,wherein the protecting film is formed through the at least one of the through hole and the notch to an opposing surface of the lead terminal, andwherein the anchor projection is crushed in a region except for at least the peel prevention region in the nonoverlap region.

13. The PTC element according to claim 12, wherein the at least one of the through hole and the notch is formed in a region where the pair of lead terminals overlap each other.

14. The PTC element according to claim 13, wherein the at least one of the through hole and the notch is formed in a region where the nonoverlap regions on both sides of the overlap region overlap each other.