This nonprovisional application claims priority under 35 U.S.C. §119(a) to German Patent Application No. 10 2015 102 724.0, which was filed in Germany on Feb. 25, 2015, and which is herein incorporated by reference.
1. Field of the Invention
The invention relates to a pull and/or push rod. Such machine parts are often used in clamping and gripping technology to perform an axial motion, i.e. a motion oriented along a longitudinal axis, in order to switch the relevant clamping or gripping device between a clamping configuration and a release configuration.
2. Description of the Background Art
A known process is to trigger the axial movement of the components by means of threaded joints between threaded rods or threaded hollow bars. This process is described for a release unit, for example in DE 10 2011 116 818 A1, wherein the axial movement of the release rod is realized by a screw mechanism of two interlocking trapezoidal threads. These threaded connections have the disadvantage that the external threaded hollow bar often tilts because of the large prevailing play. The tilting is also caused because depending on the position of the threaded nut, the thread flanks are engaged with each other at different degrees, which means that possibly only minor thread engagement is present. Small thread engagement in cooperation with large prevailing play in the overall design can lead to an unwanted blocking of the system.
It is therefore an object of the present invention to provide a pull and/or push rod which overcomes the disadvantages mentioned above.
This object is achieved in an exemplary embodiment by a pull and/or push rod which is adjustable along a rod longitudinal axis and which comprises a cam for guiding a control member. The cam comprises a coil section that is at least partially spiral and has one or more slope portions.
Thus, along the rod longitudinal axis of the pull and/or push rod, instead of a thread, a cam is formed which routinely includes a guide groove. The width of the guide groove or of the coil section of the cam is configured much wider than the threads of a trapezoidal thread, whereby when using a cam, a tilting of the elements engaging into the cam is virtually impossible. Further, a cam has the particular feature that it does not have to be shaped like a screw with threads having a constant pitch, but instead may also comprise slope portions having different gradients.
The cam can comprises at least one idle stroke section which is adjacent to the coil section and substantially radially extends to the rod longitudinal axis. Within the idle stroke section, a control member slides such in the cam of the pull and/or push rod that these experience no axial displacement.
This has the advantage that the pull and/or push rod can be fixed in its axial position when a control member is within the idle stroke section.
To manufacture the pull and/or push rod in a particularly simple manner, it has proven to be preferable when the cam is formed on an outer periphery of the pull and/or push rod. Preferably, the pull and/or push rod is additionally coated with a friction-reducing coating. In order to create a low-abrasion overall system, a DLC 4000 coating (DLC=Diamond-Like-Carbon; hard coating based on carbon) for the pull and/or push rod is conceivable. Further, the pull and/or push rod can be hardened, wherein the sliding surfaces of the cam are subsequently ground.
An embodiment provides that the pull and/or push rod is at least partially formed as a hollow rod and that the cam is formed in an inner periphery of the hollow rod. This has the advantage that the outside of the pull and/or push rod is available as a sliding surface within a housing, wherein the outer contour is also designed with a non-circular shape to provide an anti-rotation safeguard for the pull and/or push rod. The outer surface may hereby also be grafted or coated with materials having special sliding properties.
In order to rotationally drive the pull and/or push rod in a simple manner, it has proven to be useful when an extension of a non-circular cross-section or an inner receptacle of a non-circular cross-section is provided.
Further, a rotatable cap and/or a thrust bearing arranged on the pull and/or push rod on the side facing away from the extension or the inner receptacle is useful for decoupling rotational movements.
One potential application for the pull and/or push rod is in an electrical release unit.
The electrical release unit provides a pull and/or push rod according to the invention, and an electric motor which is at least indirectly rotationally coupled with the pull and/or push rod. Furthermore, the electrical release unit has a control member at least axially fixed in a housing, which engages in the cam of the pull and/or push rod for the axial adjustment of the pull and/or push rod between a clamping position and a release position. This electrical releasing unit, too, has the advantage that a tool clamping system-actuating release bar, which is thereby switched between a clamping position and a release position, is not formed with a threaded joint, but with an axially formed cam and with a control member engaging in the cam.
To ensure safe shifting between the two positions, it has proven to be particularly useful if the control member is formed as a control pin or as a cam. The prevailing rotational symmetry of the control member thereby allows for a simple sliding of the control member within the cam or within the guide groove.
In order to exercise a high torque to the pull and/or push rod, it has proven advantageous if the output of the electric motor is associated with an eccentric gear, which is at least indirectly rotationally coupled with the pull and/or push rod. In this context, a rear drive-free harmonic drive has been found particularly advantageous, which can provide a relatively large gear reduction in order to achieve high torque. A reduction between 1:60 and 1:40 has proven to be preferred, more preferably a reduction of 1:50.
In addition, it has proven to be useful if a driving flange is connected with a drive spindle of the electric motor, which comprises an axially extending drive collar. This drive collar can be coupled with other rotationally driven components.
For a simple transmission of the rotational movement, it has proven to be advantageous when the drive collar is associated with a driving flange having a non-circular cross-section for rotationally driving the pull and/or push rod.
In order to be able to monitor the axial position of the pull and/or push rod, it has proven to be preferable if the drive collar is non-rotatably coupled to a sensor sleeve having a sensor target which is eccentrically arranged relative to the rod longitudinal axis or formed with a circumferential pitch. It is advantageous in this case, if the sensor target is associated with a distance sensor, wherein the distance of the distance sensor to the sensor target is formed proportional to the axial position of the pull and/or push rod within the housing.
In order to be able to adjust the pull and/or push rod axially in a simple manner and in order to lose the least possible force during adjustment, it has proven advantageous if a slide bearing and/or a slide bush is arranged in the housing coaxially to the rod longitudinal axis.
A further advantageous application of the pull and/or push rod according to the invention is its use in an electrical separating device. This device is characterized in that it is formed with a pull and/or push rod which is guided non-rotationally but axially displaceable in a housing, and associated with a separating finger. Further, an electric motor is provided which is at least indirectly non-rotatably coupled to an actuating element, as well as a control member arranged on the actuating element, which engages in the cam for the axial adjustment of the pull and/or push rod between a separating position and an open position. Also in separating devices, no tilting of threaded joints occurs which could lead to a blockage or to damage to the separating device.
The separating position is the configuration of the separating device in which a single component (e.g. a magazined workpiece) is separated from further components (further magazined workpieces). The open position is the configuration of the separating device in which the components may pass through the separating device unseparated (non-isolated) from one another. This position is also often referred to as neutral because the workpieces can escape unhindered from the magazine.
In order to avoid damage to the separating device, it has proven to be preferable if in the pull and/or push rod a resilient element or a spring or a spring package is arranged for damping axial forces acting on the separating finger.
A further application of the inventive pull and/or push rod relates to its use in an electrical gripping device. This is characterized in that it has gripper base jaws which are guided in gripper grooves radially designed to the gripper longitudinal axis, and are adjustable. Via splines which extend in a sloped manner to the gripper longitudinal axis, the gripper base jaws interact with an axially adjustable wedge hook or wedge cone which according to the present invention is connected to a pull and/or push rod. Furthermore, an electric motor is at least indirectly non-rotatably coupled with an actuating element at which a control member is arranged, which engages in the cam for the axial adjustment of the pull and/or push rod between an open position, a clamping position and a closed position. The clamping position is located between the open position and the closed position and its position depends on the respective application of the gripping device.
To prevent damage to the gripper base jaws or the electric gripper device, it has proven advantageous if on the pull and/or push rod, a resilient element or a spring or a spring package is arranged for damping forces that radially act on the gripper base jaws.
It has been found preferable when top jaws for the releasable attachment to the gripper base jaws are provided, which are designed with radially inward gripper surfaces for external gripping of workpieces and/or with radially outward gripper surfaces for an internal gripping of workpieces. The top jaws can thereby have a shape that is adapted to the gripping workpiece so that this can be safely and securely gripped externally or internally.
Another application of the inventive pull and/or push rod relates to its use in an electric parallel gripper.
The electrical parallel gripper is hereby to be equipped with at least two gripper arms of which at least one can be actuated with a pull and/or push rod according to the present invention. Further provided is an electric motor which is at least indirectly non-rotatably coupled with an actuating element. At the possibly multi-part actuating element, a number of control members are arranged that, if necessary, may correspond to the number of pull and/or push rods which engage in the cam for axial displacement between a closed position and an open position.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
The cam 2 further comprises at least one idle stroke section 9, 10 which adjoins the coil section 8, substantially radially extending to the rod longitudinal axis and preferably arcuate in shape. In the embodiment, exactly two of the idle stroke sections 9, 10 are provided, of which a first idle stroke section 9 is disposed at a first end of the coil section 8, and of which a second idle stroke section 10 is arranged at the second end of the coil section 8, which lies opposite the first end. Preferably, the idle stroke sections 9, 10 of the pull and/or push rod 1 extend radially by up to 90 degrees, relative to the rod longitudinal axis. In other words, the idle stroke section 9, 10 thus extends such that it substantially always lies on a normal, relative to the rod longitudinal axis.
The first slope portion 4 having a low pitch thus leads to a low axial stroke of the pull and/or push rod 1, wherein a high force can be achieved (release stroke). The second slope portion 5 with a high gradient causes an axial stroke of the pull and/or push rod 1 in a shorter time, but with a lower force (fast stroke).
The spiral characteristic 39 also shows that a first idle stroke section 9 connects to the first slope portion 4 of the coil section 8. Furthermore, it is shown that a second idle stroke section 10 connects to the second slope portion 5 of the coil section 8. If a control member 3 is located within the respective idle stroke sections 9, 10, the axial movement of the pull and/or push rod 1 is blocked and the pull and/or push rod 1 is axially fixed in its position.
This control pin 19 can also be mounted rotatably around its longitudinal axis pin in the housing 18, whereby the adjustment of the pull and/or push rod 1 takes place in a friction-reducing manner. Further, a driving flange 24 rotationally drivable by an electric motor 17 is provided which has an actuating extension 41 which in its cross-section corresponds to the cross-section of the inner receptacle 15 of the pull and/or push rod 1. The advantage of this embodiment of an axial positioning system 40 is the short overall length, especially as compared to those of the axial positioning system 40 shown in
The pull and/or push rod 1 (or tension and/or pressure bolt) shown in
The spiral characteristic 39 illustrated in
The spiral characteristic 39 of the pull and/or push rod 1 according to
In the present embodiment, the control member 3 is axially fixed in the housing 18. If the pull and/or push rod 1 is spindled, it is axially displaced within the housing 18. In order to decouple the spindle movement, a rotatable cap 16 or a thrust bearing is disposed on the side facing away from the electric motor 17. The pull and/or push rod 1 is preferably formed in accordance with the embodiment of
On the side of the pull and/or push rod 1 facing away from the rotatable cap 16, an extending projection 14 having a non-circular cross-section is provided, via which the rotational movement of the electric motor 17 is transferable to the pull and/or push rod 1.
In the present embodiment, the control member 3 which engages in the cam 2, is formed as a control pin 19, which is axially fixed in the housing 18 of the electric release unit. It is also possible, that the pin is mounted to rotate about its longitudinal pin axis, whereby the cam 2 is also prevented from blocking or tilting the control pin 19.
In order to move the pull and/or push rod 1 to the release position shown in
In the present embodiment, the control pin 19 first reaches the second slope portion 5 of the coil portion 8 with a large pitch with respect to the normal to the rod longitudinal axis, which provides a fast stroke. If the pull and/or push rod 1 is rotated further, the control pin 19 reaches the first slope portion 4 of the coil section 8 with a slight pitch with respect to the normal to the rod longitudinal axis, which provides a power stroke.
In other words, using a high pitch at a slope portion 4, 5, 6, 7 means the occurrence of a large axial stroke with a small force, whereby a slight pitch of a slope portion 4, 5, 6, 7 results in a low axial stroke with a high force.
Once the control pin 19 has passed through the first slope portion 4 (power stroke), the guide pin 19 reaches the first idle stroke section 9 of the cam 2, causing the pull and/or push rod 1 to be locked in the release position, no longer allowing axial travel (rear end position of the rod).
In order to move the electrical release unit from the release position back into the clamping position, the pull and/or push rod 1 needs to be rotated in the opposite direction, whereby the guide pin 19 passes through the cam 2 in the opposite direction until it has again reached the second idle stroke section 10 (front end position of the rod).
So that a high torque can be transmitted to the extension 14 or the pull and/or push rod 1, it has proven useful when an eccentric gear, preferably a harmonic drive, is arranged between the output or the drive spindle of the electric motor 17 and the pull and/or push rod 1. Preferably, the eccentric gear thereby provides a relatively large reduction, for example, 1 to 50 in the present example.
The electric motor 17 or the drive spindle of the exemplary embodiment includes a mounting flange 21 which is at least indirectly non-rotatably coupled with the pull and/or push rod 1. In the present case, the drive spindle is thus connected via the harmonic drive to the mounting flange 21, which is in turn connected with the driving flange 22, which has an axially extending drive collar 23. Inside the housing 18, a sealing ring 48 or sliding ring is disposed, which is arranged coaxially to the output of the electric motor 17 and serves to seal the interior or alternatively, serves as a slide bearing of the driving flange 22. A driving flange 24 with a non-circular cross-section is connected to the drive collar 23, which is coupled non-rotatably but axially displaceable to the extension 14 of the pull and/or push rod 1. In this context, the driving flange 22, the drive collar 23 and the driving flange 24 can be designed separately, but also at least in some cases, integrally. The mounting flange 21 generally constitutes a part of the electric motor 17.
In order for the adjustment of the pull and/or push rod 1 to require the least possible force within the housing 18, the housing 18 includes a slide bush 29 which encloses the pull and/or push rod 1. In the present case, the slide bush 29 is screwed to the end face of the housing 18. Within this slide bush 29, additionally a stripping mechanical seal 49 is included in a sliding ring receptacle, which, for example, is formed from a self-lubricating plastic. The mechanical seal 49 seals inwards and prevents the penetration of dirt from outside (stripping). For weight reduction or for conducting media (fluids), the pull and/or push rod 1 has a channel 50 which is configured in the longitudinal direction.
The electric release device shown is further advantageously developed in that the drive collar 23 is non-rotatably coupled to a sensor sleeve 25, which has a sensor target 27 with a peripheral slope 26. The sensor sleeve 25 is configured in multiple parts with a target holder 51, with which the sensor target 27 is releasably or fixedly connected.
The sensor target 27 as such is part of a sensor system 52 for measuring the axial position of an element, e.g. of a pull and/or push rod 1 of the present invention. Below, the sensor system 52 separately disclosed herein is explained in more detail with reference to
The sensor target 27 has a peripheral slope 26, i.e. the sensor target 27 is formed with a rising or falling radius, depending on the rotational position and rotational direction. Preferably, the radius r (A) on the outer periphery of the sensor target 27, which is dependent of the rotation angle A, can be expressed by the following formula: radius r(A)=r0+(Y×A/360 degrees), wherein A is the angle of rotation, r0 the basic radius and Y is the maximum surcharge to the radius r0. Thus, depending on the rotational position of the sensor target 27, another radial distance 66 from a stationary distance sensor 53 (displacement sensor), preferably arranged on the housing 18, is present. Likewise, the distance between the outer side to the center 54 of the target is dependent on the angle of rotation A.
At its front end 55, i.e. its side facing away from the electric motor 17, the sensor target 27 has an elevation 56 which at least partially extends circumferentially. This elevation 56 is higher than a base 57, preferably by an amount between 2 and 4 mm, preferably by exactly 3 mm. At the front side, a distance sensor 58, in particular an inductive proximity switch, is disposed which detects the distance 67 to the front end 55 of the sensor target 27. The distance 67 is less if the sensor target 27 is in a rotary position, in which the elevation 56 sits opposite the distance sensor 58. Conversely, the distance 67 is greater if the base 57 sits opposite the distance sensor 58.
This has the advantage that it now can be determined whether the rotational movement corresponds to an idle stroke or to an actual axial adjustment (stroke movement). Here, the arc portion 59 communicates to the elevation 56 by how many degrees the respective idle stroke section 9, 10, 11 of the cam 2 radially extends relative to the rod longitudinal axis. The opening angle B of a line extending from the center point 54 of the sensor target 27 to the first stage 60 of the elevation 56, and a line extending from the center point 54 of the sensor target 27 to the second stage 61 of the elevation 56 are thereby identical to the opening angle under which the idle stroke section or sections 9, 10, 11 extend. Thus, when the idle stroke section 9, 10, 11 extends by 90 degrees, the opening angle between the first stage 60 and the second stage 61 relative to the center 54 of the target 27 is also 90 degrees. Therefore, the elevation 56 in the end face can detect whether an axial stroke is performed.
The amount by which the axial stroke takes place, is, however, detected by the radial distance between the sensor target 27 and the radially disposed distance sensor 53. The more the sensor target 27 is rotated, the smaller the distance 66 between the displacement sensor and the sensor target 27, due to the circumferentially arranged peripheral slope 26. In the embodiment shown, the measurement of the axial stroke is recorded over 270 degrees. Only when a 270-degree rotation is reached does the end-face distance 67 of the sensor target 27 again decrease towards the front-side distance sensor 58, thereby detecting that a control member 3 has again reached an idle stroke section 9, 10, 11. Combining distance measurements by the radial distance sensor 53 and the axial inductive proximity switch 58, the respective end positions (upper or lower end position) can be clearly detected.
In the illustrated embodiment, an idle stroke section 9, 10 essentially radially extending to the rod longitudinal axis adjoins the coil section 8 of the cam 2. In the present case, two idle stroke sections 9, 10 are provided, wherein the cam 2 is formed as a spiral groove. The pull and/or push rod 1 is additionally at least partially formed as a hollow rod, wherein the cam 2 is formed in an inner periphery 13 of the hollow rod.
The pull and/or push rod 1 of the electrical separation device essentially corresponds to the tension and/or compression bar 1 of
Additionally, a protective cap 62, preferably formed from plastic, is attached to the separating finger 30. To damp forces axially acting on the separating finger 30, a spring package is arranged in the tension and/compression rod 1. In the present case, a cup-shaped recess 63 is formed on the side of the pull and/or push rod 1 facing away from the electric motor 17, in which a spring 32, in this example a spiral spring (compression spring), is inserted. This compression spring is supported by a collar 64 of the separating finger 30, which in this case is removably attached on the separating finger 30 by a screw. This collar 64 is in turn secured to the spring cup of the pull and/or push rod 1 by means of a snap ring. If forces that are too large act on the separating finger 30 in the direction of the electric motor 17 when in the clamping position, the spring 32 is compressed and the collar 64 moves back into the pull and/or push rod 1, i.e. towards the electric motor 17.
If the electric motor 17 is driven, the control member 31 is rotated, whereby the control member 3 slides in the cam 2 to the position (separation position) shown in
According to the present embodiment, the pull and/or push rod 1 is at least partially formed as a hollow rod, wherein the cam 2 is formed in an inner periphery 13 of the hollow rod. Alternatively, of course, the cam 2 can also be formed on an outer circumference 12. The pull and/or push rod 1 substantially corresponds to the pull and/or push rod 1 of
As soon as the control member 3 has again reached the first idle stroke section 4, the pull and/or push rod 1 is again axially fixed, i.e. locked, in the housing 18.
In this embodiment of an electric gripper device, a spring 32 is arranged in the pull and/or push rod 1 to damp forces which act radially on the gripper base jaws 34. The spring assembly, in turn, corresponds to the arrangement which was already described for the separating device. By altering the arrangement of the spring assembly, the gripper is adapted for external gripping.
As shown clearly in
In the present embodiment, two individual actuating elements 31 engaging in the respective hollow rods are provided, whereas the two individual actuating elements can also be integrally molded. This simplifies the transmission of the rotational movement from the electric motor 17, which in this case is formed as a torque motor 65, to the actuating elements 31. The pull and/or push rods 1 thereby essentially correspond to the pull and/or push rod 1 shown in
In an alternative embodiment, it is provided that one of the gripper arms 38 is formed as a fixed, i.e. fixed relative to the housing 18, gripper arm 38. The fixed gripper arm 38 cannot be operated with a pull and/or push rod. The at least one other not fixed gripper arm 38, however, can be operated by means of a pull and/or push rod 1 according to the present invention in order to switch the parallel gripper between a closed position and if necessary, a clamping position, and an open position.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10 2015 102 724.0 | Feb 2015 | DE | national |