The invention relates to shutters of the type having horizontal louvres or blades, in which the louvres are joined together by a pull bar. In particular the invention relates to a connector system for linking the pull bar to the louvres.
Shutters having horizontal louvres or blades adjustably movable, by tilting upwardly or downwardly between open and closed positions are well known in the art. Shutters utilizing a control bar attached to the louvres or blades for facilitating the opening and closing of the louvres are also well known.
In the past methods of attaching a control bar to each louver or blade have included simple wood fastenings such as screw eyelets and wire hooks, or even a pair of linked staples, in many cases. The eyelets or staples were fastened in the louvre or the control rod and were looped together. The hooks, eyelets or staples were linked together to provide a crude somewhat loose hinge link.
This staple system has been in use up to the present time. For example such a staple connector system is shown in U.S. Pat. No. 6,266,923 B1 Jul. 31, 2001, H S Lee.
This staple connector system had several disadvantages. While this system allowed for some degree of simultaneous movement of the louvres, it did not move the louvres uniformly. There was a considerable amount of slack between the control rod and the louvres, which caused a staggered movement of the louvres as the slack was taken up on each louvre. There was no defined location for the pivot axis of the connectors. The degree of slack meant that, when closing the louvres, the pivot axis of each connector moved inwardly, up against the edge of the louvre. Shutters in which the control bar is loosely connected to the louvres have a further disadvantage. To accomplish complete shutting of the louvres using this system, due to the slack and the sloppy movement of the connectors, the control rod had to be pushed up against the edges of the louvres or blades to ensure complete closure. This required recesses to be routed in the frame of the shutter to accommodate the control rod. Such recesses are shown in the above noted U.S. Pat. No. 6,266,923 B1. Routing of rod receiving recesses in the top and bottom frames was a costly process in both skilled labour and equipment. It was suitable in general, only for shutters having wooden components. In addition, over time and use, the control rod fastenings would loosen in the wood and sometimes fall out.
U.S. Pat. No. 5,187,896 February 1993 issued to Ross shows a form of connection system for connecting a pull bar to hollow plastic louvres. This system was time consuming to assemble, and required maintenance if the parts failed. In addition there was some free play or slack built in to the system where the connectors nested in the interior of the louvres. There was no defined pivot axis, which was maintained at all times. The end of the single link extended loosely inside the louvre, and did not prevent the control rod from contacting the louvres. Furthermore it was not suitable for use with shutters having wooden components. U.S. Pat. No. 5,548,925, Aug. 27, 1996, issued to Shade-O-Matic Ltd, discloses a shutter formed of an extruded plastic material.
Louvres formed of hollow plastic extrusions were attached to a control rod utilizing connectors with two ends. The first end of each connector was rigidly attached to the control rod and the second end was rotatably inserted into a louvre. Thus movement of the control rod causes rotation of the louvres about the second ends of the connectors as the louvres are opened or closed. However, even in this system the control rod ends and the louvres were still in loose association with each other. Furthermore this system was not adaptable to wooden shutters, and was not entirely suitable for shutters made of aluminum.
U.S. Pat. No. 5,921,028, issued Jul. 13, 1999 issued to Shade-O-Matic Ltd. discloses a shutter formed of extruded plastic material. This system utilizes a hollow plastic louvre having end caps fitted into each end of the louvre. The end cap at one end is designed with a recess designed to be connected to the control rod. The control rod was fitted with connector stubs at intervals. The stubs could interconnect with the end cap recesses on the individual louvre blades. In this way the shutter was provided with a pull bar or control rod located along the side frame of the shutter. However although this system did eliminate the slack and did provide a defined pivot axis, the axis was located inwardly of the edges of the louvres. This system also was not adaptable to wooden shutters. It was also somewhat time consuming to assemble, and required some skill.
U.S. Pat. No. 6,041,547 issued Mar. 28, 2000 to Shade-O-Matic ltd, discloses a system somewhat similar to the '028 patent above. The louvres were hollow plastic, with end caps. One of the end caps was formed with an inwardly located recess for connection with a control bar. Connectors were rigidly attached to a control bar at intervals. The connectors linked with the recesses, inwardly of the edges of the louvres, so as to provide a pull bar controlling all the louvres, located down one edge of the side frame.
Again this system was not adaptable to wooden shutters, and was somewhat time consuming to assemble. Also since the pivot axis of each of the connectors was located inwardly of the louvres, it limited the freedom of movement of the control bar.
It would be desirable to provide a system for connecting the louvres with the control rod member that reduces the amount of free play between the control rod and the louvres and allows for smooth opening and closing of the louvres. Preferably it will not require recesses in the frame to accommodate the control rod. In addition it is desirable to provide a system that is easy to assemble, and is adaptable to shutters made of wood, or of plastic, or in some cases of metal such as aluminum.
With a view to overcoming these various disadvantages the invention provides a shutter having a frame and rotatable louvres of the type having a control rod connected to the louvres for moving said louvres, and having a control rod extending normal to the louvres, spaced apart from the louvres, connector members on the louvres, having hinge formations extending outwardly remote from respective louvres, and having connector members for the control rod with hinge formations, and in which the hinge formations are engaged to provide a hinge connection between the louvres and the control rod, with hinge axes spaced away from the louvres, and locating the control rod at a distance from the louvres sufficient to permit the louvres to be fully closed by the control rod without the control rod contacting the louvres.
In general the invention provides a connector system which may be used on shutters having wooden components, on the one hand, or having plastic or aluminum components on the other hand. Certain modifications of the invention are especially adapted to certain types of plastic or aluminum shutters.
The hinge formations are usually some form of recess and mating pivot pin. However it is also possible to employ an integral plastic so-called “self-hinge”. This is simply a portion of flexible plastic joining two members, so that they can both be formed in one piece. This may not be as durable for some applications, but could be an alternative for some lighter duty situations.
The invention further seeks to provide such a shutter and further having and wherein each said first connector member has a first embodiment stem portion for extending into a recess in a said louvre, and wherein each said second connector member has a second embodiment stem portion for extending into a recess in a said control member.
The invention further seeks to provide such a shutter and wherein one of said first and second hinge formations comprises a pin member, and the other of said first and second hinge formations comprises a recess shaped for receiving said pin member in pivotal relation.
The invention further seeks to provide such a shutter and including first and second stop portions on respective connector members, for limiting the insertion of said respective stem portions into respective said recesses.
The invention also provides a connector system for connecting a shutter control member with a plurality of shutter louvres of the type assembled in a shutter frame, for operating said louvres in unison between open and closed positions, and comprising;
a first connector member for one of a said louvre and said control member,
a first fastening on said first connector member, for fastening to a said louvre and control member, a first hinge formation on said first connector member;
a second connector member for the other of said louvre and said control member;
a second fastening on said second connector member, for fastening in the other of said louvre and said control member, a second hinge formation on said second connector member,
said first and second hinge portions being engageable with one another to provide a hinge connection between said louvre and said control member.
The invention further provides such a connector system and wherein one of said first and second hinge formations comprises a pin member, and the other of said first and second hinge formations comprises a recess shaped for receiving said pin member in pivotal relation.
The invention further provides such a connector system and including first and second stop portions on respective said connector members, for limiting the fastening of said respective connector members.
The invention further provides such a connector system and wherein said pin member extends from said first connector member substantially normal thereto, and wherein said recess extends transversely of said second connector member, whereby said pin member and said recess define an axis of rotation normal to said connector members.
The various features of novelty which characterize the invention are pointed out with more particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its use, reference should be made to the accompanying drawings and descriptive matter in which there are illustrated and described preferred embodiments of the invention.
As explained above the invention finds its application in the construction of shutters having a frame, and louvres or blades pivotally mounted in the frame, and being rotatable between open and closed positions. For many years such shutters have been made of wood. The louvres were connected to a common control rod, and the control rod could be operated to swing the louvres open or closed. The connection between the louvres and the control rod was never totally satisfactory. It was somewhat primitive and resulted in a loose slack connection. As a result, in order to fully close the louvres the control rod had to be actually pushed up against the edges of the louvres. This in turn required that the upper and lower frame members had to be routed with recesses so as to permit the control rod to be pushed up against the edges of the louvres. Routing is an extra operation in manufacture and was undesirable. In addition where it was desired to make the shutters of extruded plastic, or hollow metal, routing was not possible.
A typical known form of shutter is shown in
Note that in
In the
Extending out from the first stop (42) is a first arm portion (46) which is formed at its free end with hinge formation, in this case a transverse male hinge pin (48), extending to one side of the arm portion normal thereto and having an abutment (50) formed on its end, defining a transverse slot (52). Extending out from the second stop (44) is a second arm portion (54) which is formed at its free end with hinge formation, in this case a transverse female recess (56) to receive hinge pin (48).
When assembled with the hinge pin (48) extending through the recess (56) the hinge pin (48) is rotatable in recess (56) and thus provides a form of hinge connection.
The recess (56) and hinge pin (48) define a predetermined axis of rotation indicated as (A), which is located in the space offset outwardly from the louvre (16) in the space between the interior edge (20) of the louvres (16), and the control rod (24). This achieves a space or separation between the control rod (24) and the louvres (16), which enables the louvres to be fully closed without contact between the louvres and the control rod.
As shown in
The object is that rotation of the louvres will occur without there being any significant degree of slack between the two components of the connection means (28), and without contact of the louvres with the control rod. This is one example of an hinged connection but there could be any type of swingable or hinged connection known in the art, which provided a defined axis of rotation which was spaced away from the edge of the louvres by an amount sufficient to prevent contact between the louvres and the control rod.
The two components when assembled together will appear as shown in
In this way when it is desired to close the louvres, the control rod can be either raised up, or drawn down. Due to the spacing (S) (
Thus the connection means (28) provide smoother operation of the control rod (24) during opening and closing the louvres (16). The slack in the connection that was a problem with previous designs is overcome by the formations of the hinge portions and the connection provided by them. Furthermore the frames of the entire shutter can be fabricated without forming recesses in the top and bottom frames. This both simplifies manufacture, provides a cleaner smoother appearance, and enables the use of extruded materials, such as hollow extruded plastic frames, which could not otherwise be used, if recesses were required.
It will be appreciated that
In a further embodiment, shown in
In this embodiment a first hinge arm portion (66) is integrally formed with the end cap (64) and extends therefrom beyond the edge of the louvre (62). A complimentary second hinge arm portion (68) is formed on a stem (70) which is connected to the control rod (72). The two-hinge arm portions (66) and (68) are connectable together in much the same way as in the case of
This therefor illustrates the reversal of the male and female hinge portions, as compared with
The control rod (72) in this embodiment is located down one side of the frame (78) instead of centrally of the louvres as in the
If desired some form of frictional position setting device can be incorporated. Such a frictional device is illustrated in U.S. Pat. No. 6,041,547, and consists of spring washer system incorporated in the hollow side frame, which can be adjusted and set to provide the desired degree of friction required to hold the louvres in a desired setting.
Such a frictional setting device is indicated herein by the cap (80),
It will be seen that in the embodiment of
Component (82) has a flanged stem (84), with a stop portion and an arm (86), formed with a recess (88). Component (90) has a flanged stem (92) and a stop portion and an arm (94) formed with a pin (96). The components are employed in the same way as already described above.
The axis (A) of the hinge, and the spacing (S) from the louvre (not shown) are shown in
In this embodiment there is a single hinge component (100) integrally moulded from one piece of plastic. It has two stems (102) ans (104), and two arms (106) and (108). Between arms (106) and (108) there is an integrally moulded “self-hinge” (110), which is flexible and provides a hinging action. The two stems are inserted in recesses in the louvre and the control rod as before. The self-hinge (110) allows the control rod to be moved up and down to swing the louvres between open and closed positions. This embodiment may have a somewhat shorter useful life, or may be suitable for lighter duty applications, than the pin and recess type of hinge, but this may be sufficient for many situations.
The foregoing is a description of a preferred embodiment of the invention which is given here by way of example only. The invention is not to be taken as limited to any of the specific features as described, but comprehends all such variations thereof as come within the scope of the appended claims.
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Number | Date | Country | |
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20040025438 A1 | Feb 2004 | US |