The invention relates to a pulling device used in the processing of small intestines of slaughtered animals, such as cattle, pigs and sheep.
In the meat industry, the small intestine of a slaughtered animal is processed in order to create a casing, which is used in the manufacture of embedded foods. At the beginning of processing, the small intestine is attached to a viscera package through a membrane called the mesentery. The first step is to separate the small intestine from the viscera package. Commonly, this step is performed manually by two operators, with one operator detaching the small intestine from the mesentery with the aid of a cutting device, while the other operator continuously pulls the small intestine in order to move it away from the viscera package. At the end of this step, the small intestine is configured as a line of, for example, approximately 30 meters in the case of cattle, and later it is processed in additional steps, such as removal of excrement and removal of mucosa, in order to originate the casing. However, the manual operation of pulling the small intestine is exhausting, since the operator must perform this pull several times, in an uncomfortable position.
To solve this problem, a pulling device is used, which pulls the small intestine, so that the separation operation can be performed by only one operator. A conventional pulling device is manufactured by the company Holdijk and comprises a rotating wheel having a circumferential surface that defines a traction channel. The rotating wheel is fixed on a shaft driven by a motor, and said motor is supported on a base. To perform the small intestine separation step, the operator performs an initial cut in the mesentery, obtaining a free end of the small intestine, which is then inserted over the traction channel of the rotating wheel. The rotation of the rotating wheel pulls the small intestine, while the operator cuts the mesentery, thus continuously separating the small intestine in order to move it away from the viscera package.
Despite facilitating the operation of separating the small intestine, the conventional pulling device presents risks to the operator's safety due to the fact that the rotating wheel presents a considerable speed, which can cause accidents at work, as, for example, due to an accidental touch at the time when the operator approaches their hand to the rotating wheel to perform the insertion of the small intestine on the traction channel of the rotating wheel.
In order to solve the drawbacks present in the prior art, the invention proposes a pulling device comprising at least one rotating wheel, each rotating wheel having a first side, a second side and a circumferential surface defining a traction channel, each rotating wheel being fixed on a shaft driven by a motor, said motor supported on a base. According to the invention, the pulling device comprises at least one safety cover, each safety cover having a first portion and a second portion, the portions defining a closed position, in which said portions cover the sides of the respective rotating wheel, and an open position, in which at least one of the portions is moved away from a respective side of the respective rotating wheel.
Advantageously, when the portions of each safety cover are in the closed position, the sides of each rotating wheel remain covered, in order to prevent an operator from touching the rotating wheel, thus preventing accidents at work. On the other hand, because the portions of each safety cover also define an open position, it is possible to carry out eventual cleaning or maintenance on each rotating wheel in a quick and practical way.
The invention will be better understood with the following detailed description, which will best be interpreted when using the figures, namely:
The invention proposes a pulling device (10, 10′) comprising at least one rotating wheel (11, 11′), each rotating wheel (11, 11′) having a first side (11a), a second side (11b) and a circumferential surface (11c) defining a traction channel (111), each rotating wheel (11, 11′) being fixed on a shaft (13) driven by a motor (14), said motor (14) supported on a base (12). According to the invention, the pulling device (10, 10′) comprises at least one safety cover (20, 20′), each safety cover (20, 20′) having a first portion (21) and a second portion (22), the portions (21, 22) defining a closed position, in which said portions (21, 22) cover the sides (11a, 11b) of the respective rotating wheel (11, 11′), and an open position, in which at least one of the portions (21, 22) is moved away from a respective side (11a, 11b) of the respective rotating wheel (11, 11′).
To carry out the step of separating the small intestine from the viscera package, the operator makes an initial cut in the mesentery, obtaining a free end of the small intestine, which is then inserted over the traction channel (111) of the rotating wheel (11). The rotation of the rotating wheel (11) pulls the small intestine, while the operator cuts the mesentery, thus continuously separating the small intestine in order to move it away from the viscera package.
Advantageously, when the portions (21, 22) of the safety cover (20) are in the closed position, the sides (11a, 11b) of the rotating wheel (11) remain covered, in order to prevent an operator from touching the rotating wheel (11), thus preventing accidents at work. On the other hand, because the portions (21, 22) of the safety cover (20) also define an open position, it is possible to carry out any cleaning or maintenance on the rotating wheel (11) in a quick and practical way.
Preferably, in the closed position, the portions (21, 22) of the safety cover (20) partially cover the circumferential surface (11c) of the rotating wheel (11). More preferably, as shown in
Preferably, the safety cover (20) is arranged so that, in closed position, the portions (21, 22) cover the respective sides (11, 11b) and, if applicable, part of the circumferential surface (11c) of the rotating wheel (11) with an appropriate minimum clearance to allow rotation of the rotating wheel (11).
Preferably, each portion (21, 22) of the safety cover (20) has a respective inclined wall (211, 222) converging into the traction channel (111) of the rotating wheel (11), as shown in
Preferably, the first portion (21) of the safety cover (20) is fixed to the base (12) in a static manner in relation to the first side (11a) of the rotating wheel (11). In the embodiment shown, the first portion (21) is fixed to a front wall (122) of the base (12) by screws. Thus, the shaft (13) passes through the front wall (122) of the base (12) and the first portion (21) of the safety cover (20) and receives at its end the rotating wheel (11), as it can be seen in
Preferably, the second portion (22) of the safety cover (20) is fixed to the base (12) in a movable manner in relation to the second side (11b) of the rotating wheel (11). In the embodiment shown, as can be best seen in
Preferably, the safety cover (20) comprises a locking device (70) that in a locked position keeps the portions (21, 22) in the closed position, and in an unlocked position it allows to change the portions (21, 22) to the open position. In the embodiment shown, as can best be seen in
In the embodiment shown, as shown in
In the locked position, the tongue (721) of the latch (72) remains inserted in the hole (127) of the base (12), while the lower guide pin (722b) remains in contact with a lower end of the path (711). To configure the locking device (70) in the unlocked position, it is necessary to move the latch (72) upwards, moving the guide pins (722a, 722b) along the path (711), until the upper guide pin (722a) reaches an upper end of the path (711), so that the tongue (721) of the latch (72) is removed from the hole (127).
In the embodiment shown, the pulling device (10) additionally comprises a quick coupling device (75) disposed in the support (125) of the base (12), and the guide plate (71) of the locking device (70) comprises a hook (712) attachable to the quick coupling device (75). Thus, to move the second portion (22) of the safety cover (20) to the open position, it is necessary to activate the quick coupling device (75), in order to disengage it from the hook (712) present on the guide plate (71). For example, the quick coupling device (75) is of the over center latch type, as shown in detail in
To unlock the safety cover (20), the operator of the pulling device (10) must initially turn off the motor (14), by activating a shutdown button on a control panel (80) fixed to the upper plate (128) of the base (12). Afterwards, it is necessary to move the latch (72) of the locking device (70) up to the unlocked position and to disengage the quick coupling device (75) from the hook (712).
Preferably, the locking device (70) comprises a security sensor (73) having an actuation zone (731), and a sensor actuator (732), the sensor (73) and the actuator (732) arranged so that in the locked position, the actuation zone (731) detects the presence of the actuator (732). In the embodiment shown, as shown in
In addition, the operator takes a few seconds to move the guide pins (722a, 722b) of the latch (72) along the path (711). Thus, advantageously, sufficient time is provided for the rotating wheel (11) to cease its movement after the motor has been switched off (14), so that the operator can only move the second portion (22) of the safety cover (20) to the open position when the rotating wheel (11) is already stopped, thus protecting the operator against an eventual accident.
Preferably, the rotating wheel (11) is fixed to the shaft (13) in a removable manner by means of a coupling device (90). In the embodiment shown, as shown in
Preferably, the pulling device (10) comprises a first cleaning device (30) having at least one outlet nozzle (31, 32) arranged to eject water into a region internal to the safety cover (20). In operation, the pulling device (10) is subjected to waste from the interior of the small intestine. Advantageously, the actuation of the first cleaning device (30) allows washing the pulling device (10), especially in the region internal to the safety cover (20).
In the embodiment shown, as shown in
Preferably, the pulling device (10) comprises a movable cleaning device (50) having a flexible hose (51) connected to a shower (53). In the embodiment shown, the flexible hose (51) is connected to a rigid piping (52) connected to a water supply (103). When activating the movable cleaning device (50), the operator can move the hose (51) and point the shower (53) to any point of the pulling device (10) and, thus, perform any necessary cleaning, either during the operation of the pulling device (10), or at the end of a work shift.
Preferably, the first cleaning device (30) and/or the movable cleaning device (50) comprises at least one opening and closing valve (35, 54) to control water flow to the outlet nozzle (31, 32) and/or to the shower (53). Preferably, the opening and closing valve (35, 54) is normally closed, pneumatically actuated and spring-return type, said opening and closing valve (35, 54) being actuated by a first directional control valve (107), normally closed, preferably actuated by pedal (60) and spring-return type.
In the embodiment shown, as shown in
Preferably, the pulling device (10) comprises an injection device (40) having an outlet nozzle (42) arranged to inject compressed air towards the traction channel (111) of the rotating wheel (11). Eventually, during the pulling device (10) operation, the small intestine pulled by the rotating wheel (11) may adhere to the traction channel (111) of the said rotating wheel (11) and consequently wrap around the rotating wheel (11). Advantageously, the injection device (40) allows injecting compressed air in order to release the small intestine from the rotating wheel (11).
In the embodiment shown, as shown in
Preferably, as shown in
In the embodiment shown, the base (12) of the pulling device (10) is fixed to the floor by four support feet (121) and comprises a front wall (122), a rear wall (123), a first side wall (124a) and a second side wall (124b). Additionally, the base (12) comprises an upper plate (128) that supports a protector (126) disposed above the rotating wheel (11), the protector (126) being responsible for blocking the dirt released during the traction of the small intestine.
Preferably, the pulling device (10) comprises a second cleaning device (100) having a shower (101) connected to a water supply, the shower (101) being installed in an appropriate position to eject water towards a small intestine pulled by the rotating wheel (11). Advantageously, the second cleaning device (100) allows to perform an external washing in the small intestine to remove any dirt. Preferably, the second cleaning device (100) comprises an opening and closing valve (102) for controlling the water flow to the shower (101). In the embodiment shown, the opening and closing valve (102) is manually actuated. Alternatively, the opening and closing valve can be of another type, such as, for example, pneumatically or electrically actuated. In the embodiment shown, the second cleaning device (100) is fixed to the protector (126) in such a way that the shower (101) passes through an opening in the protector (126), as shown in
In an alternative embodiment, the pulling device (10) can comprise only the first cleaning device (30), or only the second cleaning device (100), or just the movable cleaning device (50), or any combination of two cleaning devices (30, 100, 50).
In the embodiment shown, as shown in
Preferably, as shown in
The first portion (21) of the first safety cover (20) is fixed to a front wall (122) of the base (12) by screws, and the first portion (21) of the second safety cover (20′) is fixed to a rear wall (123) of the base (12) by screws. On the one hand, the shaft (13) passes through the front wall (122) of the base (12) and the first portion (21) of the first safety cover (20), and a first end of the shaft (13) receives the first rotating wheel (11). On the other hand, the shaft (13) passes through the rear wall (123) of the base (12) and the first portion (21) of the second safety cover (20′), and a second end of the shaft (13) receives the second rotating wheel (11′). Thus, a single motor (14) drives a single shaft (13) that drives both rotating wheels (11, 11′). Alternatively, according to another embodiment, a first motor may be responsible for driving a first shaft that drives the first rotating wheel, and a second motor may be responsible for driving a second shaft that drives the second rotating wheel.
Preferably, the pulling device (10′) comprises a lower gutter (15) positioned below each safety cover (20, 20′), in order to guide the portion of the small intestine already pulled by the respective rotating wheel (11, 11′). Preferably, each lower gutter (15) has a downward slope from the center of the respective rotating wheel (11, 11′) towards the exit side of the pulled small intestine. In the embodiment shown, a first lower gutter (15) is fixed to the front wall (122) of the base (12) and a second lower gutter (15) is fixed to the rear wall (123) of the base (12). Preferably, the pulling device (10′) comprises a water outlet (16) positioned over each lower gutter (15), in order to facilitate the sliding of the small intestine over the respective lower gutter (15). Optionally, the first embodiment of the pulling device (10) can comprise a lower gutter and water outlet analogous to one of the lower gutters (15) and water outlets (16) of the second embodiment of the pulling device (10′).
In the embodiment shown, the second embodiment of the pulling device (10′) is not equipped with the injection device (40) and the second cleaning device (100) described in the first embodiment of the pulling device (10). Alternatively, the second embodiment of the pulling device (10′) could be equipped with said devices (40, 100).
According to the second embodiment, the pulling device (10′) comprises a first cleaning device (30) having a first outlet nozzle (31) and a second outlet nozzle (32) installed in the first safety cover (20), and a first cleaning device (30) having a first outlet nozzle (31) and a second outlet nozzle (32) installed in the second safety cover (20′), each first cleaning device (30) being analogous to the first cleaning device (30) of the first embodiment of the pulling device (10). In addition, the second embodiment of the pulling device (10′) is equipped with a movable cleaning device (50) having a shower (53) analogous to the movable cleaning device (50) of the first embodiment of the pulling device (10).
Regarding the actuation, as shown in
When an operator of the pulling device (10′) actuates the pedal (60) of one of the directional control valves (107), the respective first opening and closing valve (35) is opened in order to release the water flow from the water supply (103) to the respective outlet nozzles (31, 32). The actuation of one of the directional control valves (107) causes, due to the presence of the valve or (110), simultaneously the opening of the second opening and closing valve (54), releasing the water flow from the water supply (103) to the shower (53). When the operator releases said pedal (60), the respective first opening and closing valve (35) and the second opening and closing valve (54) are closed due to the spring return. Alternatively, the opening and closing valves (35, 54) can be of other types, such as, for example, manually or electrically actuated. Alternatively, the first directional control valve (107) can have another type of actuation, such as, for example, manual or by a solenoid valve.
In addition, the water outlets (16) of the lower gutters (15) are connected to the water supply (103) and an opening and closing valve (120). In the embodiment shown, said opening and closing valve (120) is manually actuated. Alternatively, this opening and closing valve can be of another type, such as, for example, pneumatically or electrically actuated.
The second embodiment of the pulling device (10′) allows the simultaneous work of two operators, each operator being responsible for feeding one of the rotating wheels (11, 11′).
The preferred or alternate embodiments described herein are not intended to limit the invention to the structural forms, and constructive variations may be equivalent without, however, departing from the scope of protection of the invention.
Number | Date | Country | Kind |
---|---|---|---|
10 2020 008183-7 | Apr 2020 | BR | national |
10 2021 006562-1 | Apr 2021 | BR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/BR2021/050167 | 4/22/2021 | WO |