Information
-
Patent Grant
-
6434947
-
Patent Number
6,434,947
-
Date Filed
Monday, April 2, 200123 years ago
-
Date Issued
Tuesday, August 20, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
In a pulse tube refrigerator the refrigeration efficiency has been improved by reducing the on-off valve loss. A second space 47 in a cylinder member 41 is connected with a second high pressure on-off valve 23 and a second low pressure on-off valve 24. A buffer side on-off valve 25 is provided between the buffer space (a buffer tank 50) and the second space 47. By opening the buffer side on-off valve 25 before the second high pressure on-off valve 23 or the second low pressure on-off valve 24 is open, the pressure in the second space 47 can be the intermediate pressure. Since the pressure difference when the valves are open is decreased, the on-off valve loss can be decreased.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
The present application is based on Japanese Patent Application no. 2000-097757, filed on Mar. 31, 2000, which is hereby incorporated by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a pulse tube refrigerator.
2. Description of the Background
In recent years, various structures for a pulse tube refrigerator are proposed. One is a four valve type pulse tube refrigerator is shown in FIG.
11
. In
FIG. 11
a four valve type pulse tube refrigerator
201
includes a compressor
10
, a first high pressure on-off valve
21
and a second high pressure on-off valve
23
connected with a high pressure outlet port
10
a
of the compressor
10
, a first low pressure on-off valve
22
and a second low pressure on-off valve
24
connected with a low pressure inlet port
10
b
of the compressor
10
. A cryocooler
30
includes a regenerator
31
, a cold head
32
, a pulse tube
33
and a radiator
34
arranged in series in line. A hot end
31
b
of the regenerator
31
is connected with the first high pressure on-off valve
21
and the first low pressure on-off valve
22
. A hot end
33
b
of the pulse tube
33
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
. Since the high pressure operating gas flows not only from the hot end
31
b
of the regenerator
31
but also from the hot end
33
b
of the pulse tube
33
, the displacement of the operating gas in the pulse tube
33
is restricted, and the heat invasion from the hot end
33
b
of the pulse tube
33
into the cold head
32
, which increases in accordance with the increase of the displacement of the operating gas in the pulse tube
33
, can be restricted. Accordingly, a refrigeration efficiency is improved in comparison to a orifice buffer type pulse tube refrigerator.
The above four valve type pulse tube refrigerator with a high refrigerator efficiency still has a drawback: a generation of an unnecessary fluid return (DC flow). Since the hot end
33
b
of the pulse tube
33
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, and the hot end
31
b
of the regenerator
31
is connected with the first high pressure on-off valve
21
and the first low pressure on-off valve
22
, the compressor
10
and the cryocooler
30
form a closed circuit through each on-off valve. As a consequence, the operating gas circulates in the closed circuit independently of the cooling cycle. Due to the operating gas, the heat of the relativcly high temperature portion is transmitted into the cryocooler
30
, and the refrigeration efficiency is decreased.
DC flow (Direct Current flow) is of two types, according to the direction of the flow. One of the DC flows is from the high pressure outlet port
10
a
of the compressor
10
through the first high pressure on-off valve
21
into the cryocooler
30
from the regenerator
31
side, and further from the hot end
33
b
of the pulse tube
33
through the second low pressure on-off valve
24
, and returns to the low pressure inlet port
10
b
of the compressor
10
. The other DC flows is from the high pressure outlet port
10
a
of the compressor
10
through the second high pressure on-off valve
23
into the cryocooler
30
from the pulse tube
33
side, and further from the hot end
31
b
of the regenerator
31
through the first low pressure on-off valve
22
, and returns to the low pressure inlet port
10
b
of the compressor
10
. The flow direction is determined depending on the operating condition of the pulse tube refrigerator. Both flows cause a decrease of the refrigeration efficiency due to the heat conduction by the DC flow. As a consequence, even in the four valve type pulse tube refrigerator, the improvement of the refrigeration efficiency is limited.
To solve the above explained drawbacks of the DC flow, an improved four valve type pulse tube refrigerator as shown in
FIG. 12
has been proposed. A pulse tube refrigerator
202
includes the structure of the four valve type pulse tube refrigerator
201
as shown in
FIG. 11
, and also includes a fluid shield
40
connected with the pulse tube
33
(the radiator
34
) at one end and connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
at the other end. The fluid shield
40
is provided with a cylinder member
41
and a piston
42
slidably disposed in the cylinder member
41
. The piston
42
, and a piston ring
43
attached on the outer periphery of the piston
42
, separate the interior of the cylinder member
41
into a first space
46
connected with the inner space of the pulse tube
33
and a second space
47
connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
. According to this structure, generation of the DC flow is interrupted by the piston
42
and the piston ring
43
. Since the heat is not conducted by the DC flow, the refrigeration efficiency can be improved.
Even the above explained improved four valve type pulse tube refrigerator has a problem relative to refrigeration efficiency: an on-off valve loss. In the pulse tube refrigerator
202
shown in
FIG. 12
, before each valve is opened, a maximum pressure difference is generated in the spaces of both sides of the on-off valves. For instance, the second high pressure on-off valve
23
is positioned between the second space
47
and the high pressure space of the high pressure outlet port
10
a
side of the compressor
10
. Immediately before the second high pressure on-off valve
23
is open, the second space
47
is under a minimum pressure condition. The second low pressure on-off valve
24
is positioned between the second space
47
and the low pressure space of the low pressure inlet port
10
b
side of the compressor
10
. Immediately before the second low pressure on-off valve is opened, the second spaces
47
is under a maximum pressure condition. If each valve opens in this condition, energy loss is generated by the momentary occurrence of a no pressure differential condition. The larger the pressure difference is, the higher the energy loss becomes. Therefore, even in the improved four valve type pulse tube refrigerator, the improvement of the refrigeration efficiency is still limited.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to overcome the above drawbacks of the conventional refrigerator.
It is another object of the present invention to improve refrigeration efficiency by decreasing an on-off valve loss in an improved four valve typed pulse tube refrigerator.
In order to achieve the above and other objects, the pulse tube refrigerator according to this invention includes a compressor, a first high pressure on-off valve and a second high pressure on-off valve connected with a high pressure outlet port of the compressor, a first low pressure on-off valve and a second low pressure on-off valve connected with the low pressure inlet port of the compressor, a cryocooler comprising a regenerator, a cold head and a pulse tube arranged in series in line and connected with the first high pressure on-off valve and the first low pressure on-off valve in the regenerator, a cylinder member connected with the pulse tube at one end, and connected with the second high pressure on-off valve and the second low pressure on-off valve at the other end, a piston slidably disposed in the cylinder member and separating the interior of the cylinder into a first space connected with the inner space of the pulse tube and a second space connected with the second high pressure on-off valve and with the second low pressure on-off valve, a buffer space connected with the second space of the cylinder member and a buffer side on-off valve provided between the buffer space and the second space.
It is a preferable feature of the invention to provide the buffer space in the pulse tube refrigerator. This buffer space is connected with the second space connected with the second high pressure on-off valve and with the second low pressure on-off valve. The buffer side on-off valve is provided between the buffer space and the second space of the cylinder member. Accordingly, if the pressure condition in the second space is a low pressure condition, and the pressure in the second space increases to reach the same pressure as in the buffer by opening the buffer side on-off valve. If the pressure condition in the second space is a high pressure condition, the pressure in the second space decreases to reach the same pressure as in the buffer by opening the buffer side on-off valve. Provided that the pressure in the buffer space is an intermediate pressure between the high pressure (the pressure in the high pressure outlet port side of the compressor) and the low pressure (the pressure in the low pressure inlet port side of the compressor), the pressure in the second space becomes the intermediate pressure by opening the buffer side on-off valve. After the pressure in the second space reaches the intermediate pressure, the pressure in the second space becomes the high pressure by opening the second high pressure on-off valve, and the pressure in the second space becomes the low pressure by opening the second low pressure on-off valve. In this case, the pressure difference when the second high pressure on-off valve is open is the high pressure subtracted by the intermediate pressure. The pressure difference when the second low pressure on-off valve is open is the intermediate pressure minus the low pressure, whereas conventionally the second high pressure on-off valve is opened suddenly while the pressure in the second space is low, and the second low pressure on-off valve is opened suddenly while the pressure in the second space is high. Accordingly, the pressure difference, when the second high pressure on-off valve and the second low pressure on-off valve are open, is the high pressure minus the low pressure. Therefore, the pressure difference, when the second high pressure on-off valve and the second low pressure on-off valve are open according to the invention, can be decreased. Accordingly, the refrigeration efficiency has been improved by reducing the on-off valve loss.
It is another feature of the invention to provide a plurality of buffer spaces provided and connected with the second space having a plurality of buffer side on-off valves therebetween, respectively. Accordingly, the pressure in each buffer space can be supplied variably in accordance with the desired operation.
By controlling each buffer side on-off valve to increase or decrease the pressure in the second space gradually, and afterward by operating the second high pressure on-off valve or the second low pressure on-off valve to open, the pressure difference when the second high pressure on-off valve and the second-low pressure on-off valve are opened can be decreased. Accordingly, the refrigeration efficiency has been further improved by reducing the on-off valve loss.
It is another preferable feature of the invention to include the cryocooler including a first cryocooler comprising a first regenerator, a first cold head and a first pulse tube arranged in series in line, and the first regenerator being connected with the first high pressure on-off valve and the first low pressure on-off valve, and a second cryocooler comprising a second regenerator, a second cold head and a second pulse tube arranged in series in line, and the first cold head being connected with the second regenerator. Since the first cold head in the first cryocooler is connected with the second regenerator in the second cryocooler, the second cryocooler can utilize the refrigeration generated in the first cryocooler. Accordingly, in the second cryocooler, extremely low temperature of 4K (liquefied helium temperature), for instance, can be generated.
It is another feature of the invention to provide the piston separating the interior of the cylinder member into a first space connected with the inner space of the pulse tube and a second space connected with the second high pressure on-off valve and with the second low pressure on-off valve, and a third space connected with the second regenerator. Accordingly, the interior of the cylinder member is divided into three spaces. By providing the third space, the operation heat normally emitted as waste heat according to the movement of the piston can be returned to the regenerator side. Since the work of the compressor is decreased, the refrigeration efficiency can be improved.
It is still another feature of the invention to provide the piston elastically supported by an elastic element, such as a spring, in the cylinder. Accordingly, the piston can stably reciprocate within the cylinder. Rubber or another element can be substituted for the spring as an elastic element.
Any mechanical element, fluid element or magnetic element can be used as the elastic element for supporting the piston in the cylinder. An actuator may be adopted as the mechanical element. An operating gas in the cylinder may be adopted as the fluid element. As the magnetic element, a magnetic material piston and a coil wound around the cylinder may be used to energize the coil to generate electromagnetic induction for driving the piston.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the invention and other advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
FIG. 1
is a schematic illustration of a pulse tube refrigerator of a first embodiment of the present invention;
FIG. 2
is a graph illustrating a pressure condition in the cold end of the pulse tube over time, on-off controlling operations of each of the on-off valves over time, and a displacement of the piston when the pulse tube refrigerator in the first embodiment is in operation;
FIG. 3
is a schematic illustration of a pulse tube refrigerator of a second embodiment of the present invention;
FIG. 4
is a graph illustrating a pressure condition in the cold end of the pulse tube over time, on-off controlling operations of each of the on-off valves over time, and a displacement of the piston when the pulse tube refrigerator in the second embodiment is in operation;
FIG. 5
is a schematic illustration of a pulse tube refrigerator of a third embodiment of the present invention;
FIG. 6
is a schematic illustration of a pulse tube refrigerator of a forth embodiment of the present invention;
FIG. 7
is a schematic illustration of a pulse tube refrigerator of a fifth embodiment of the present invention;
FIG. 8
is a schematic illustration of a pulse tube refrigerator of a sixth embodiment of the present invention;
FIG. 9
is a schematic illustration of a pulse tube refrigerator of a seventh embodiment of the present invention;
FIG. 10
is a schematic illustration of a pulse tube refrigerator of a eighth embodiment of the present invention;
FIG. 11
is a schematic illustration of a conventional four valve type pulse tube refrigerator, and
FIG. 12
is a schematic illustration of an improved conventional four valve type pulse tube refrigerator.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the embodiments of the present invention with reference to the attached-drawings:
First Embodiment
FIG. 1
is a whole schematic illustration of a pulse tube refrigerator of the first embodiment of the invention. In the drawings, a pulse tube refrigerator
101
includes a compressor
10
, a valve unit
20
connected with the compressor
10
, a cryocooler
30
connected with the valve unit
20
, a fluid shield
40
and a buffer tank
50
.
The compressor
10
having a high pressure outlet port
10
a
and a low pressure inlet port
10
b
generates a pressure difference of an operating gas (helium gas in this embodiment). A high pressure operating gas flows to the high pressure outlet port
10
a
and a low pressure operating gas flows to the low pressure inlet port
10
b.
The high pressure outlet port
10
a
connects to a high pressure passage
11
branched to a first high pressure passage
11
a
and a second high pressure passage
11
b
. The low pressure outlet port
10
b
connects to a low pressure passage
12
branched to a first low pressure passage
12
a
and a second low pressure passage
12
b.
The valve unit
20
comprises a first high pressure on-off valve
21
, a first low pressure on-off valve
22
, a second high pressure on-off valve
23
, a second low pressure on-off valve
24
and a buffer side on-off valve
25
. The first high pressure on-off valve
21
is connected with the first high pressure passage
11
a
, the first low pressure on-off valve
22
is connected with the first low pressure passage
12
a
, the second high pressure on-off valve
23
is connected with the second high pressure passage
11
b
and the second low pressure on-off valve
24
is connected with the second low pressure passage
12
b
. In brief, the first high pressure on-off valve
21
is connected with the high pressure outlet port
10
a
of the compressor
10
through the first high pressure passage
11
a
and the high pressure passage
11
. The second high pressure on-off valve
23
is connected with the high pressure outlet port
10
a
of the compressor
14
through the second high pressure passage
11
b
and the high pressure passage
11
. Similarly, the first low pressure on-off valve
22
is connected with the low pressure outlet port
10
b
of the compressor
10
through the first low pressure passage
12
a
and the low pressure passage
12
. The second low pressure on-off valve
24
is connected with the low pressure outlet port
10
b
of the compressor
10
through the second low pressure passage
12
b
and the low pressure passage
12
.
Each on-off valve
21
,
22
,
23
,
24
and
25
may be comprised of a rotary valve having a rotor and a stator in this embodiment. The on-off condition of the each valve is controlled by the rotation of the rotor by a driving means such as a motor.
The cryocooler
30
is comprises a regenerator
31
, a cold head
32
, a pulse tube
33
and a radiator
34
arranged in series in line. The regenerator
31
is composed of layers of metal mesh such as copper as a regenerative material in a hollow cylindrical tube (regenerative tube) made of adiabatic material such as a stainless material. One end of the regenerator
31
is a cold end
31
a
and the other end is a hot end
31
b
. The hot end
31
b
is connected with the first high pressure on-off valve
21
and the first low pressure on-off valve
22
through a passage
61
.
The cold head
32
made of a good heat conductive material such as a copper is provided with an annular passage for the fluid communication of the operating gas inside. The cold head
32
is attached to the cold end
31
a of the regenerator
31
.
The pulse tube
33
comprises a hollow cylindrical tube made of an insulating material such as stainless steel. One end of the pulse tube
33
is a cold end
33
a
and the other end is a hot end
33
b
. The cold head
32
is also attached to the cold end
33
a
of the pulse tube
33
.
The hot end
33
b
of the pulse tube
33
is provided with the radiator
34
. The radiator
34
diffuses the heat in the cryocooler
30
to the exterior. Both a water-cooling system and an aircooling system can be applied to the radiator
34
. Winding a cooling water tube around the outer periphery of the pulse tube
33
can be used as the water-cooling system. Attaching a cooling fin to the hot end
33
b
of the pulse tube
33
can be used as the air-cooling system. By designing the shape of the radiator
34
, the operating gas in the pulse tube
33
can be rectified.
The fluid shield
40
prevents the generation of a DC flow in the pulse rube refrigerator. The fluid shield
40
comprises a cylinder member
41
, a piston
42
, a piston ring
43
, a first spring
44
and a second spring
45
. The cylinder member
41
is a hollow cylindrical tube made of an insulating material such as stainless steel. The piston
42
may be made of a plastic or other material and has the piston ring
43
on the outer periphery thereof. The piston is reciprocally disposed in the cylinder member
41
. The piston
42
and the piston ring
43
separate the interior of the cylinder member
41
into a first space
46
and a second space
47
.
An end surface
41
a
of the cylinder member
41
is connected with one end of a passage
62
. The other end of the passage
62
is connected with the pulse tube
33
via the radiator
34
in the cryocooler
30
. Since the end surface
41
a
of the cylinder member
41
is a part of a wall surface surrounding the first space
46
, the first space
46
is connected with the inner space of the pulse tube
33
through the passage
62
and the radiator
34
.
The other end surface
41
b
of the cylinder member
41
is connected with one end of a passage
63
. The passage
63
is branched, and two of the branches are connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
. In brief, the cylinder member
41
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
. Since the end surface
41
b
of the cylinder member
41
is a part of a wall surface surrounding the second space
47
, the second space
47
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
.
The first spring
44
is arranged in the first space
46
. One end of the first spring
44
is fixed to an end surface
42
a
of the piston
42
and the other end is fixed to the inner wall side of the end surface
41
a
of the cylinder member
41
. The second spring
45
is arranged in the second space
47
. One end of the second spring
45
is fixed to an end surface
42
b
of the piston
42
and the other end is fixed to the inner wall side of the end surface
41
b
of the cylinder member
41
.
The passage
63
is connected with one end of a passage
64
. The other end of the passage
64
is connected with the buffer tank
50
. In brief, the space in the buffer tank
50
(the buffer space) is connected with the second space
47
through the passage
64
. The buffer side on-off valve
25
is provided in the middle of the passage
64
. In brief, the buffer side on-off valve
25
is provided between the buffer space and the second space
47
.
FIG. 2
is a graph showing the timewise on-off controlling operations of each on-off valve
21
,
22
,
23
,
24
and
25
when the refrigerator
101
is in operation. The timewise pressure conditions of the operating gas in the pulse tube
33
(mainly the cold end
33
a
side) based on the on-off controlling operations are also illustrated in FIG.
2
. The timewise displacement of the piston
42
in the cylinder member
41
is also illustrated In FIG.
2
. The upper graph line shows the pressure condition of the operating gas of the cold end
33
a
side in the pulse tube
33
. The middle graph line shows the on-off controlling condition of each valve
21
,
22
,
23
,
24
and
25
. The lower graph line shows the displacement of the piston
42
in the cylinder member
41
. In the upper graph, PH in a vertical axis refers to a high pressure generated by the compressor
10
(a pressure in the high pressure passage
11
, the first high pressure passage
11
a
and the second high pressure passage
11
b
connected with the high pressure outlet port
10
a
of the compressor
10
). PL refers to a low pressure generated in the compressor
10
(a pressure in the low pressure passage
12
, the first low pressure passage
12
a
and the second low pressure passage
12
b
connected with the low pressure inlet port
10
b
of the compressor
10
). PM refers to a pressure in the buffer tank
50
. PM is approximately an intermediate pressure between the high pressure PH and the low pressure PL. PM is set to be (PH+PL)/2. In the middle graph, numerals in a vertical axis refer to the same reference numerals of each on-off valve used in FIG.
1
. Bold lines show the on-condition and the other parts show the off-condition. In the lower graph, changes in the X direction in the vertical axis correspond to changes in the X direction of the piston
42
shown in FIG.
1
. Changes in the Y direction in the vertical axis correspond to changes in the Y direction of the piston
42
shown in FIG.
1
.
In the present embodiment, the pressure of the operating gas and the displacement conditions in the pulse tube refrigerator are classified into six sequential processes. Each process will be explained hereinafter.
First Half of the Compression Process
To begin with, only the buffer side on-off valve
25
is open when the first space
46
and the second space
47
are under low pressure (PL) condition. Then the operating gas of the intermediate pressure (PM) in the buffer tank
50
flows into the second space
47
in the cylinder member
41
through the passages
64
,
63
. In this manner, the low pressure (PL) in the second space
47
becomes the intermediate pressure (PM). Since a pressure difference is generated between the intermediate pressure (PM) in the second space
47
and the low pressure (PL) in the first space
46
, the piston
42
moves in the X direction in FIG.
1
. Accordingly, since the volume of the first space
46
is decreased, the operating gas is pushed to flow into the hot end
33
b
side of the pulse tube
33
through the passage
62
. In accordance with this, the operating gas in the cold end
33
a
side of the pulse tube
33
is compressed and the low pressure (PL) is increased to nearly the same as the intermediate pressure (PM). The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Second Half of the Compression Process
When the buffer side on-off valve
25
is closed and only the second high pressure on-off valve
23
is open, the operating gas of high pressure (PH) in the second high pressure passage
11
b
flows via the second high pressure on-off valve
23
into the second space
47
in the cylinder member
41
through the passage
63
. In this manner, the intermediate pressure (PM) in the second space
47
becomes the high pressure (PH). Due to the imbalance of force with the piston
42
being stopped as described in (1), the piston
42
moves more in the X direction in FIG.
1
. Accordingly, since the volume of the first space
46
is decreased, the operating gas is compressed and flows from the hot end
33
b
side of the pulse tube
33
into the pulse tube
33
through the passage
62
. The operating gas in the cold end
33
a
side of the pulse tube
33
is accordingly compressed and the intermediate pressure (PH) is increased. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
High Pressure Transmitting Process
In second half of the compression process described in (2), when the pressure of the operating gas in the cold end
33
a
side of the pulse tube
33
is increased to a pressure less than the high pressure (PH) by 0.1˜0.2 Mpa, the first high pressure on-off valve
21
is open with the second high pressure on-off valve
23
being open. Then, the operating gas of the high pressure (PH) in the first high pressure passage
11
a
flows from the hot end
31
b
of the regenerator
31
into the cryocooler
30
through the first high pressure on-off valve
21
and the passage
61
. Accordingly, the pressure in the cryocooler
30
and the first space
46
of the cylinder member
41
connected with the cryocooler
30
become the high pressure (PH). Since the pressure difference between the first space
46
and the second space
47
becomes zero, the piston
42
moves in the Y direction in FIG.
1
and stops when the piston
42
reaches a neutral position. By the movement of the piston
42
, the operating gas in the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the regenerator
31
, being refrigerated by the regenerator materials in the regenerator
31
, flows into the cold end
33
a
side of the pulse tube
33
.
First Half of the Expansion Process
After the first high pressure on-off valve
21
and the second high pressure on-off valve
23
are closed, only the buffer side on-off valve
25
is open. Then, the operating gas under the high pressure (PH) condition in the second space
47
of the cylinder member
41
flows into the buffer tank
50
under the intermediate pressure (PM) condition through the passages
63
,
64
and the buffer side on-off valve
25
. Accordingly, the pressure in the second space
47
falls to the intermediate pressure (PM) from the high pressure (PH). Since the pressure difference is generated between the intermediate pressure (PM) of the second space
47
and the high pressure (PH) in the first space
46
, the piston
42
moves in the Y direction in FIG.
1
. Since the volume of the first space
46
is increased, the operating gas in the hot end
33
b
of the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
of the pulse tube
33
is expanded adiabatically in the pulse tube
33
. Due to the adiabatic expansion, refrigeration is generated in the cold end
33
a
of the pulse tube
33
. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Second Half of the Expansion Process
After the buffer side on-off valve
25
is closed, only the second low pressure on-off valve
24
is open, the operating gas under the intermediate pressure (PM) in the second space
47
flows into the second low pressure passage
12
b
through the passage
63
and the second low pressure on-off valve
24
. In this manner, the intermediate pressure (PM) in the second space
47
falls to the low pressure (PL). Due to the imbalance of force with the piston
42
being stopped, the piston
42
then moves further in the Y direction in FIG.
1
. Since the volume of the first space
46
is increased, the operating gas in the hot end
33
b
of the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
of the pulse tube
33
is more expanded adiabatically in the pulse tube
33
. Due to the adiabatic expansion, refrigeration is further generated in the cold end
33
a
of the pulse tube
33
. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Low Pressure Transmitting Process
In second half of the expansion process described in (5), when the pressure of the operating gas in the cold end
33
a
side of the pulse tube
33
is decreased to a pressure more than the low pressure (PL) by 0.1˜0.2 Mpa, the first low pressure on-off valve
22
is opened with the second low pressure on-off valve
24
being open. Then, the operating gas in the cryocooler
30
flows from the hot end
31
b
of the regenerator
31
into the first low pressure passage
12
a
through the passage
61
and the first low pressure on-off valve
22
. Accordingly, the pressure in the cryocooler
30
and the first space
46
of the cylinder member
41
connected with the cryocooler
30
become the low pressure (PL). Since the pressure difference becomes zero between the first space
46
and the second space
47
, the piston
42
moves in the X direction in FIG.
1
and stops when the piston
42
reaches the neutral position. By the movement of the piston
42
, the operating gas in the first space
46
flows from the cold end
33
a
side into the pulse tube
33
through the passage
62
. Accordingly, the low temperature operating gas in the cold end
33
a
side of the pulse tube
33
flows into the cold end
31
a
side of the regenerator
31
through the cold head
32
.
By repeating a cycle of the above described processes (1) through (6), a cryogenic temperature can be generated in the cold end
33
a
side of the pulse tube
33
. The cryogenic temperature is transmitted to the cold head
32
and the refrigeration of the object to be refrigerated can be achieved by a thermal contact of the object with the cold head
32
.
In the pulse tube refrigerator
101
, since there is not a closed circuit between the cryocooler
30
and the compressor
10
due to the piston
42
and ring
43
, DC flow will not be generated. Accordingly, heat is not transmitted to the low temperature portion by the DC flow, and the refrigeration efficiency can be improved.
Next, in the pulse tube refrigerator
101
of this embodiment, the on-off valve loss, when the second high pressure on-off valve
23
and the second low pressure on-off valve
24
are opened, will be explained compared to the conventional pulse tube refrigerator.
In the process (2), when the second high pressure on-off valve
23
is opened, one space connected with the second high pressure on-off valve
23
is the space in the second high pressure passage
11
b
and the other space is the second space
47
of the cylinder member
41
. The pressure in the second high pressure passage
11
b
is the high pressure (PH). The pressure in the second space
47
is the intermediate pressure (PM), since the operating gas in the buffer tank
50
flows to the second space
47
by opening the buffer side on-off valve
25
in the process (1), wherein PM is set to be (PH+PL)/2, and the pressure difference P is set to be (PH−PL)/2. However, since the process (1) is omitted in the conventional method, the pressure in the second space still maintains the low pressure (PL). In the conventional method, when the second high pressure on-off valve
23
is opened, the pressure difference PO is set to be (PH−PL). Accordingly, the pressure difference P according to the embodiment is a half of the conventional pressure difference PO. Since the on-off valve loss is increased in proportion to the pressure difference, when the second high pressure on-off valve
23
is opened, the refrigeration efficiency of the pulse tube refrigerator of this embodiment has been improved by reducing the on-off valve loss compared to the conventional pulse tube refrigerator.
In the process (5), when the second low pressure on off valve
24
is opened, one space connected with the second low pressure on-off valve
24
is the space in the second low pressure passage
12
b
and the other space is the second space
47
of the cylinder member
41
. The pressure in the second low pressure passage
12
b
is the low pressure (PL). The pressure in the second space
47
is the intermediate pressure (PM), since the operating gas in the second space
47
has flowed to the buffer tank
50
by opening the buffer side on-off valve
25
in the process (4). Accordingly, the pressure difference P is set to be (PH−PL)/2. However, since the process (4) is omitted by the conventional method, the pressure in the second space still maintains the high pressure (PH). In the conventional method, when the second low pressure on-off valve is opened, the pressure difference PO is set to be (PH−PL). Accordingly, the pressure difference P according to the embodiment of the invention is a half of the conventional pressure difference PO. Since the on-off valve loss is increased in proportion to the pressure difference, when the second low pressure on-off valve
24
is opened, the refrigeration efficiency of the pulse tube refrigerator of this embodiment has been improved by reducing the on-off valve loss compared to the conventional pulse tube refrigerator.
In the foregoing explanation, the pulse tube refrigerator
101
comprises the compressor
10
, the first high pressure on-off valve
21
and the second high pressure on-off valve
23
connected with the high pressure outlet port
10
a
of the compressor
10
, the first low pressure on-off valve
22
and the second low pressure on-off valve
24
connected with the low pressure inlet port
10
b
of the compressor
10
, the cryocooler
30
having the regenerator
31
, the cold head
32
and the pulse tube
33
arranged in series in line connected with the first high pressure on-off valve
21
and the second high pressure on-off valve
23
through the regenerator
31
, the cylinder member
41
in which one end is connected with the pulse tube
33
and the other end is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, the piston
42
arranged in the cylinder member
41
and separating the interior of the cylinder member
41
into the first space
46
connected with the inner space of the pulse tube
33
and the second space
47
connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, the buffer space (the buffer tank
50
) connected with the second space
47
and the buffer side on-off valve
25
disposed between the buffer space (the buffer tank
50
) and the second space
47
.
In this manner, in the first half of the compression process (1), the low pressure of the second space
47
can be increased up to the intermediate pressure (PM) of in the buffer space by opening the buffer side on-off valve
25
. Then in the second half of the compression process (2), the pressure in the second space
47
becomes the high pressure (PH) by opening the second high pressure on-off valve
23
. In the first half of the expansion process (4), the high pressure in the second space
47
can be decreased to the intermediate pressure (PM) in the buffer space by opening the buffer side on-off valve
25
. Then in the second half of the expansion process (5), the pressure in the second space
47
becomes the low pressure (PL) by opening the second low pressure on-off valve
24
. Accordingly, the pressure difference when the second high pressure on-off valve
23
and the second low pressure on-off valve
24
are opened can be decreased compared to the conventional one. The on-off valve loss in proportion to the pressure difference can be decreased and the refrigeration efficiency can be improved.
Further, the piston
42
is elastically supported by the first spring
44
and the second spring
45
as elastic elements in the cylinder member
41
. As a result, the moving stability of the piston
42
in the cylinder member
41
is assured.
Second Embodiment
Referring now to the second embodiment of the invention with the reference to
FIGS. 3
,
4
,
FIG. 3
is a whole schematic illustration of a pulse tube refrigerator of the second embodiment of the invention. In the drawings, a pulse tube refrigerator
102
includes basically the same structure to the pulse tube refrigerator
101
in
FIG. 1
, except that the pulse tube refrigerator
102
includes another buffer tank and buffer side on-off valve. The other parts with same reference numbers to those in
FIG. 3
are the same elements as in the pulse tube refrigerator
101
in
FIG. 1
, and the explanation thereof will be omitted. Mainly, the differences will be explained hereinafter.
In
FIG. 3
, the valve unit
20
is provided with the first high pressure on-off valve
21
, the first low pressure on-off valve
22
, the second high pressure on-off valve
23
, the second low pressure on-off valve
24
, a first buffer side on-off valve
26
and a second buffer side on-off valve
27
. Each on-off valve
21
,
22
,
23
,
24
,
26
and
27
may be comprised of a rotary valve having a rotor and a stator in this embodiment. The on-off condition of the each valve is controlled by the rotation of the rotor by a driving means such as a motor.
The passage
63
between the fluid shield
40
and the second high pressure on-off valve
23
and the second low pressure on-off valve
24
is connected with one end of the passage
64
. The other end of the passage
64
is connected with a first buffer tank
51
so as to connect the first buffer tank
51
(a first buffer space) with the second space
47
in the cylinder member
41
through the passage
64
. The first buffer side on-off valve
26
is provided in the middle of the passage
64
so as to interpose the first buffer side on-off valve
26
between the first buffer space and the second space
47
.
The passage
64
is connected with one end of a passage
65
. The other end of the passage
65
is connected with a second buffer tank
52
so as to connect the second buffer tank
52
(a second buffer space) with the second space
47
in the cylinder member
41
through the passage
65
. The second buffer side on-off valve
27
is provided in the middle of the passage
65
so as to interpose the second buffer side on-off valve
27
between the second buffer space and the second space
47
.
FIG. 4
is a graph showing the timewise on-off controlling operations of each on-off valve
21
,
22
,
23
,
24
,
26
and
27
when the refrigerator
201
in
FIG. 3
is in operation. The timewise pressure conditions of the operating gas in the pulse tube
33
(mainly the cold end
33
a
side) based on the on-off controlling operations is also illustrated in FIG.
4
. The timewise displacement of the piston
42
in the cylinder member
41
is also illustrated in FIG.
4
. The upper graph line shows the pressure conditions of the operating gas of the cold end
33
a
side in the pulse tube
33
. The middle graph line shows the on-off controlling condition of each valve
21
,
22
,
23
,
24
,
26
and
27
. The lower graph line shows the displacement of the piston
42
in the cylinder member
41
. In the upper stand graph, PM
1
refers to a pressure in the first buffer tank
51
(a first intermediate pressure) and PM
2
refers to a pressure in the second buffer tank
52
(a second intermediate pressure). As a matter of convenience in explanation, PM
1
and PM
2
divide the pressure difference between PH and PL equally in thirds, with the first intermediate pressure PM
1
higher than the second intermediate pressure PM
2
. More specifically, the first intermediate pressure PM
1
is set to be (2PH+PL)/3. The second intermediate pressure PM
2
is set to be (PH+2PL)/3. In the middle graph, numerals on the vertical axis refer to the same reference numerals of each on-off valve used in FIG.
1
. Other items in
FIG. 4
are the same as FIG.
2
. In the first embodiment of the invention, the compression process of the operating gas is divided into two (the first half of the compression process and the second half of the compression process). In the second embodiment of the invention, the compression process of the operating gas is divided into three (the initial part of the compression process, the intermediate part of the compression process and the final part of the compression process). In the first embodiment, the expansion process of the operating gas is divided into two (the first half of the expansion process and the second half of the expansion process). In the second embodiment, the expansion process of the operating gas is divided into three (the initial part of the expansion process, the intermediate part of the expansion process and the final part of the expansion process). Since the high pressure transmitting process and the low pressure transmitting process are the same as the first embodiment, a detailed explanation will be omitted. Mainly, the compression process and the expansion process will be explained hereinafter.
Initial Part of the Compression Process
To begin with, only the second buffer side on-off valve
27
is open when the first space
46
and the second space
47
are under the low pressure (PL) condition. Then the operating gas of the second intermediate pressure (PM
2
) in the second buffer tank
52
flows from the second buffer side on-off valve
27
into the second space
47
in the cylinder member
41
through the passages
65
,
64
and
63
. In this manner, the low pressure (PL) in the second space
47
becomes the second intermediate pressure (PM
2
). Since a pressure difference is generated between the second intermediate pressure (PM
2
) in the second space
47
and the low pressure (PL) in the first space
46
, the piston
42
moves in the X direction in FIG.
3
. Accordingly, since the volume of the first space
46
is decreased, the operating gas is pushed to flow into the hot end
33
b
side of the pulse tube
33
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
side of the pulse tube
33
is compressed and the low pressure (PL) is increased to be nearly the same as the second intermediate pressure (PM
2
). The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Intermediate Part of the Compression Process
When the second buffer side on-off valve
27
is closed and only the first buffer side on-off valve
26
is open, the operating gas of the first intermediate pressure (PM
1
) in the
first buffer tank
51
flows from the first buffer side on-off valve
26
into the second space
47
in the cylinder member
41
through the passages
64
,
63
. In this manner, the second intermediate pressure (PM
2
) in the second space
47
becomes the first intermediate pressure (PM
1
). Due to the imbalance of force with the piston
42
being stopped as described in (1), the piston
42
then further moves in the X direction in FIG.
3
. Accordingly, since the volume of the first space
46
is further decreased, the operating gas is compressed and flows into the hot end
33
b
side of the pulse tube
33
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
side of the pulse tube
33
is further compressed and the second intermediate pressure (PM
2
) is increased to nearly the same as the first intermediate pressure (PM
1
). The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Final Part of the Compression Process
When the first buffer side on-off valve
26
is closed and only the second high pressure on-off valve
23
is open, the operating gas of the high pressure (PH) in the second high pressure passage
11
b
flows from the second high pressure on-off valve
23
into the second space
47
in the cylinder member
41
through the passages
63
. In this manner, the first intermediate pressure (PM
1
) in the second space
47
becomes the high pressure (PH). Due to the imbalance of force with the piston
42
being stopped as described in (2), the piston
42
then further moves in the X direction in FIG.
3
. Accordingly, since the volume of the first space
46
is further decreased, the operating gas is compressed and flows from the hot end
33
b
side of the pulse tube
33
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
side of the pulse tube
33
is further compressed and the first intermediate pressure (PM
1
) is increased. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
High Pressure Transmitting Process
Since the high pressure transmitting process in the second embodiment is the same as (3) in the first embodiment, its explanation will be omitted.
Initial Part of the Expansion Process
By virtue of the high pressure transmitting process, the cryocooler
30
, the first space
46
and the second space
47
are at the high pressure (PH). After that, the first high pressure on-off valve
21
and the second high pressure on-off valve
23
are closed, and only the first buffer side on-off valve
26
is open. Then the operating gas under the high pressure (PH) condition in the second space
47
of the cylinder member
41
flows into the buffer talk
51
which is under the first intermediate pressure (PM
1
) condition through the passages
63
,
64
and the first buffer side on-off valve
26
. Accordingly, the pressure in the second space
47
falls to the first intermediate pressure (PM
1
) from the high pressure (PH). Since a pressure difference is generated between the first intermediate pressure (PM
1
) of the second space
47
and the high pressure (PH) in the first space
46
, the piston
42
moves in the Y direction in FIG.
3
. Since the volume of the first space
46
is increased, the operating gas in the hot end
33
b
of the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
of the pulse tube
33
is expanded adiabatically in the pulse tube
33
. Due to the adiabatic expansion, refrigeration is generated in the cold end
33
a
of the pulse tube
33
. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Intermediate Part of the Expansion Process
After the first buffer side on-off valve
26
is closed, only the second buffer side on-off valve
27
is open. Then, the operating gas under the first intermediate pressure (PM
1
) condition in the second space
47
of the cylinder member
41
flows into the buffer tank
52
which is under the second intermediate pressure (PM
2
) condition, through the passages
63
,
64
,
65
and the second buffer side on-off valve
27
. Accordingly, the pressure in the second space
47
falls to the second intermediate pressure (PM
2
) from the first intermediate pressure (PM
1
). Due to the imbalance of force with the piston
42
being stopped as described in (5), the piston
42
then further moves in the Y direction in FIG.
3
. Since the volume of the first space
46
is further increased, the operating gas in the hot end
33
b
of the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
of the pulse tube
33
is expanded adiabatically in the pulse tube
33
. Due to the adiabatic expansion, refrigeration is generated in the cold end
33
a
of the pulse tube
33
. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Final Part of the Expansion Process
After the second buffer side on-off valve
27
is closed, only the second low pressure on-off valve
24
is open. Then, the operating gas under the second intermediate pressure (PM
2
) pressure in the second space
47
flows into the second low pressure passage
12
b
through the passage
83
and the second low pressure on-off valve
24
. In this manner, the second intermediate pressure (PM
2
) in the second space
47
drops to the low pressure (PL). Due to the imbalance of force with the piston
42
being stopped as described in (5), the piston
42
then further moves in the Y direction in FIG.
3
. Since the volume of the first space
46
is increased, the operating gas in the hot end
33
b
of the pulse tube
33
flows into the first space
46
through the passage
62
. Accordingly, the operating gas in the cold end
33
a
of the pulse tube
33
is further expanded adiabatically in the pulse tube
33
. Due to the adiabatic expansion, more refrigeration is generated in the cold end
33
a
of the pulse tube
33
. The movement of the piston
42
is stopped when the pressure difference between the pressure in the first space
46
and the pressure in the second space
47
, and the expanding force of the spring
44
and the compressing force of the spring
45
, become balanced.
Low Pressure Transmitting Process
Since the low pressure transmitting process in the second embodiment is the same as (6) in the first embodiment, its explanation will be omitted.
By repeating a cycle of above described processes (1) through (8), the cryogenic temperature can be generated in the cold end
33
a
side of the pulse tube
33
. The cryogenic temperature is transmitted to the cold head
32
, and the refrigeration of the object to be refrigerated can be achieved by the thermal contact of the object with the cold head
32
.
The on-off valve loss of the pulse tube refrigerator in the second embodiment is decreased in comparison with that of the first embodiment. In the final part of the compression process (3), since before the second high pressure on-off valve
23
is open, the second space
47
in the cylinder member
41
is increased to the first intermediate pressure (PM
1
), the pressure difference of the spaces between both sides of the second high pressure on-off valve
23
P is set to be PH−PM
1
. Since PM
1
is set to be (2PH+PL)/3, P is set to be (PH−PL)/3. Similarly, in the final part of the expansion process (
7
), since before the second low pressure on-off valve
24
is opened, the second space
47
in the cylinder member
41
is decreased to the second intermediate pressure (PM
2
), the pressure difference of the spaces between the both sides of the second low pressure on-off valve
24
P is set to be PM
2
−PL. Since PM
2
is set to be (PH+2PL)/3, P is set to be (PH−PL)/3. Accordingly, the pressure difference becomes one third of the conventional pressure difference P=(PH−PL) when the second high pressure on-off valve and the second low pressure on-off valve are open. The refrigeration efficiency has been further improved by reducing the on-off valve loss.
The pulse tube refrigerator of the second embodiment includes the operation effect explained in the first embodiment and the other operation effect is also included.
Namely, in the pulse tube refrigerator of this embodiment, a plurality of buffer spaces (the first buffer space and the second buffer space in this case) are connected with the second space
47
. The buffer side on-off valves (the first buffer side on-off valve
26
, the second buffer side on-off valve
27
) are provided respectively between each buffer space and the second space
47
. The pressure in each buffer space can be supplied variably in accordance with the desired operation. Concurrently, as shown in (1), in the initial part of the compression process, (2) intermediate part of the compression process, (5) initial part of the expansion process and (6) intermediate part of the expansion process, each buffer side on-off valve
26
,
27
is controlled so that the pressure in the second space
47
is increased or decreased gradually. Afterward, as shown in (3), the final part of the compression process, and (4) high pressure transmitting process, if the valve control is operated such that the second high pressure on-off valve
23
or the second low pressure on-off valve
24
is open, the pressure difference when the second high pressure on-off valve
23
and the second low pressure on-off valve
24
are open can be decreased. Accordingly, the refrigeration efficiency has been further improved by reducing the on-off valve loss.
Third Embodiment
Next, the third embodiment of the invention will be explained. What is called a two-stage pulse tube refrigerator in this embodiment can generate a cryogenic temperature (the liquefication temperature 4K of helium for instance) by providing two-stage cryocoolers. Since the structures of the compressor, valve unit and the buffer tank are the same as in the first embodiment, the same reference numbers refer to the same elements in the pulse tube refrigerator
101
in
FIG. 1
, and their explanation will be omitted. Mainly, the differences will be explained hereinafter.
FIG. 5
is a whole schematic illustration of a pulse tube refrigerator of the third embodiment of the invention. In the drawings, a pulse tube refrigerator
103
is provided with a first stage cryocooler
70
and a second stage cryocooler
80
. The first stage cryocooler
70
comprises a first regenerator
71
, a first cold head
72
, a first pulse tube
73
and a first radiator
74
arranged in series in line. The second stage cryocooler
80
comprises a second regenerator
81
, a second cold head
82
, a second pulse tube
83
and a second radiator
84
arranged in series in line. The first cold head
72
is connected with one end of a passage
67
. The other end of the passage
67
is connected with a hot end
81
b
of the second regenerator
81
.
Since each element composing the cryocooler is basically the same as that in the first embodiment, a detailed explanation will be omitted. Since the regenerator materials in the regenerator
81
of the second cryocooler
80
need to have a large specific heat in a low temperature area, meshes or powders made a of the material having large magnetic specific heat such as Er3Ni, EuS can be preferably used.
The pulse tube refrigerator
103
is provided with a fluid shield
90
. The fluid shield
90
includes a cylinder member
91
, a stepped piston
92
, a large diameter piston ring
93
a
, a small diameter piston ring
93
b
, a first spring
94
and a second spring
95
. Cylinder member
91
has a large diameter portion
91
c and a small diameter portion
91
d. The stepped piston
92
has a large diameter portion
92
c
and a small diameter portion
92
d
. The large diameter piston ring
93
a
is attached on the outer periphery of the large diameter portion
92
c
and the small diameter piston ring
93
b
is attached on the outer periphery of the small diameter portion
92
d
.
The interior of the cylinder member
91
is divided into three spaces by the stepped piston
92
and the piston rings
93
a
,
93
b
. In more detail, the space in the small diameter portion
91
d
of the cylinder member
91
is defined as a small diameter space
96
a
by the small diameter portion
92
d
of the stepped piston
92
and the small diameter piston ring
93
b
. The space of the large diameter portion
91
c
of the cylinder member
91
is divided into two by the large diameter portion
92
c
of the stepped piston
92
and the large diameter piston ring
93
a
. The upper side of the divided space is defined as a large diameter space
97
. The lower side of the divided space (the space between the large diameter space
97
and the small space
96
a
) is defined as a ring space
96
b
formed in a ring shape by the small diameter portion
92
d
of the stepped piston
92
.
One end surface (a small end surface)
91
a
of the cylinder member
91
is connected with one end of the passage
62
. The other end of the passage
62
is connected with the first pulse tube
73
via the first radiator
74
in the first cryocooler
70
. A stepped surface
91
e
is connected with one end of a passage
66
. The other end of the passage
66
is connected with the second pulse tube
83
via the second radiator
84
in the second cryocooler
80
. Since the end portion
91
a of the cylinder member
91
is a part of the wall surface surrounding the small space
96
a
, the small space
96
a
is connected with the inner space of the first pulse tube
73
through the passage
62
and the first radiator
74
. Similarly, since the stepped surface
91
e
of the cylinder member
91
is a part of the wall surface surrounding the ring space
96
b
, the ring space
96
b
is connected with the inner space of the second pulse tube
83
through the passage
66
and the second radiator
84
.
The other end surface
91
b
of the cylinder member
91
is connected with one end of the passage
63
. The passage
63
is branched, and the branched ends are connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, respectively. Since the end portion
91
b
of the cylinder member
91
is a part of the wall surface surrounding the large space
97
, the large space
97
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
.
A first spring
94
is disposed in the small space
96
a
. One end of the first spring
94
is fixed to a small diameter end surface
92
a
of the stepped piston
92
, and the other end is fixed to the inner wall of the end surface
91
a
of the cylinder member
91
. A second spring
95
is disposed in the large diameter space
97
. One end of the second spring
95
is fixed to a piston small diameter portion
92
b
of the stepped piston
92
, and the other end is fixed to the other end surface
91
b
of the cylinder member
91
.
In the pulse tube refrigerator
103
, the timewise on-off controlling operations of each on-off valve
21
,
22
,
23
,
24
and
25
when the refrigerator
103
is in operation, the pressure condition of the operating gas in a cold end
73
a
of the first pulse tube
73
and the pressure condition of the operating gas in a cold end
83
a
of the second pulse tube
83
based on the timewise on-off controlling operations, and the timewise displacement of the stepped piston
92
in the cylinder member
91
are the same as that in
FIG. 2
, as explained in the first embodiment. Since each process during operation is also the same as in the first embodiment, a detailed explanation of these processes is omitted.
In the pulse tube refrigerator
103
, refrigeration is generated by the first cold head
72
and the second cold head
82
. Since the first cold head
72
is connected with the second regenerator
81
through a passage
66
, the refrigeration generated by the first cryocooler
70
is transmitted to the second cryocooler
80
. Accordingly, the second cryocooler
80
can generate a lower temperature than the first cryocooler
70
. For instance, the minimum temperature in the first cold head
72
in the first cryocooler
70
can be 70K, whereas the minimum temperature in the second cold head
82
in the second cryocooler
80
can be 4K.
In this embodiment, as in the first embodiment, when the second high pressure on-off valve
23
and the second low pressure on-off valve
24
are open, the pressure difference of the spaces of both ends of the on-off valves becomes half that of the conventional difference. Accordingly, the refrigeration efficiency has been improved by reducing the on-off valve loss.
The pulse tube refrigerator of the third embodiment includes the operation effect explained in the first embodiment. In addition, in the pulse tube refrigerator of the third embodiment, the cryocooler comprises the first cryocooler
70
connected with a the first high pressure on-off valve
21
and the first low pressure on-off valve
22
at the first regenerator
71
of the first cryocooler
70
, and the second cryocooler
80
having the second regenerator
81
, the second cold head
82
and the second pulse tube
83
arranged in series in line. By providing such a two stage pulse tube refrigerator, an extremely low temperature of 4K (liquefied helium temperature), for instance, can be generated in the second cryocooler
80
.
Fourth Embodiment
FIG. 6
is a whole schematic illustration of a pulse tube refrigerator of the fourth embodiment of the invention. The basic structure of a pulse tube refrigerator
104
in
FIG. 6
is the same as the pulse tube refrigerator
103
(two stage pulse tube refrigerator) in FIG.
5
. The pulse tube refrigerator
104
further comprises two buffer tanks. The pulse tube refrigerator
104
adapts another tank to the two stage pulse tube refrigerator
103
. Since the basic structure is the same as the second or third embodiment, the same reference numbers refer to the same elements in the pulse tube refrigerator
102
in FIG.
3
and in the pulse tube refrigerator
103
in
FIG. 5
, and the explanation thereof will be omitted.
In the pulse tube refrigerator
104
, the timewise on-off controlling operations when the refrigerator is in operation, the pressure condition of the operating gas in the cold end of the first and second pulse tubes based on the timewise on-off controlling operations, and the timewise displacement of the stepped piston in the cylinder member are the same as in
FIG. 4
, as explained for the second embodiment. Since each process during operation is omitted.
The pulse tube refrigerator of the fourth embodiment includes the operation effect explained in the first, second and third embodiments.
Fifth Embodiment
FIG. 7
is a whole schematic illustration of a pulse tube refrigerator of the fifth embodiment of the invention. The basic structure of a pulse tube refrigerator
105
in
FIG. 7
is the same as the pulse tube refrigerator
101
in FIG.
1
. The pulse tube refrigerator
105
further comprises a displacer function in the fluid shield. Accordingly, same reference numbers refer to the same elements in the pulse tube refrigerator in
FIG. 1
, and the explanation thereof will be omitted. Mainly, the differences will be explained hereinafter.
In the pulse tube refrigerator
105
in
FIG. 7
, one end of the fluid shield
110
is connected with the cryocooler
30
through the passage
62
, and the other end is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
. The fluid shield
110
is provided with a cylinder member
111
, a stepped piston
12
, a small diameter piston ring
113
a
, a large diameter piston ring
113
b
, a first spring
114
and a second spring
115
. The cylinder member
111
has a stepped cylindrical shape which includes a small diameter portion
111
c
and a large diameter portion
111
d
. The stepped piston
112
has a stepped cylindrical shape which includes a small diameter portion
112
c
and a large diameter portion
112
d
. The small diameter piston ring
113
a
is attached on the outer periphery of the piston small diameter portion
112
c
and the large diameter piston ring
113
b
is attached on the outer periphery of the piston large diameter portion
112
d.
The interior of the cylinder member
111
is divided into three spaces by the stepped piston
112
and the piston rings
113
a
,
113
b
. In more detail, the space in the small diameter portion
111
c
of the cylinder member
111
is defined as a small space
117
by the small diameter portion
112
c
of the stepped piston
112
and the small diameter piston ring
113
a
. The space of the large diameter portion
111
d
of the cylinder member
113
is divided into two by the large diameter portion
112
d
of she stepped piston
112
and the large diameter piston rind
113
b
. The lower side of the divided space is defined as a large diameter space
116
. The upper side of the divided space (the space between the large diameter space
116
and the small space
117
) is defined as a ring space
118
formed as a ring shape by the small diameter portion
1120
of the stepped piston
112
.
One end surface (a large end surface)
111
a
of the cylinder member
111
is connected with one end of the passage
62
. The other end of the passage
62
is connected with the pulse tube
33
via the radiator
34
in the cryocooler
30
. Since the end portion
111
a
of the cylinder member
111
is a part of the wall surface surrounding the large space
116
, the large space
116
is connected with the interior of the pulse tube
33
through the passage
62
and the radiator
34
.
The other end surface (a small diameter end surface)
111
b
of the cylinder member
111
is connected with one end of the passage
63
. The passage
63
is branched, and the branched ends are connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, respectively. Since the other end portion
11
b
of the cylinder member
111
is a part of the wall surface surrounding the small space
117
, the small space
117
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
.
The ring space
118
, which is one of the inner spaces defined in the cylinder member
111
, is connected with one end of a passage
68
. The other end of the passage
68
is connected with the passage
61
. Accordingly, the ring space
118
connects with the cryocooler
30
via the passages
68
and
61
.
In the pulse tube refrigerator
105
, the timewise on-off controlling operations of each on-off valve
21
,
22
,
23
,
24
and
25
when the refrigerator
105
is in operation, the pressure condition in the cold end
33
a
of the pulse tube
33
based on the timewise on-off controlling operations, and the timewise displacement of the stepped piston
112
in the cylinder member
111
are the same as in the
FIG. 2
explained in the first embodiment. Since each process during operation is also the same as in the first embodiment, a detailed explanation of these processes is omitted.
In the high pressure transmitting process (3) (in the area of (3) in FIG.
2
), the stepped piston
112
moves in the Y direction. Accordingly, the volume of the ring space
118
is decreased and the operating gas is pushed out. The operating gas flows into the cryocooler
30
through the passages
68
,
61
and the cryocooler
30
and is compressed. In brief, the movement of the stepped piston
112
serves as the compression work in the cryocooler
30
, which is supposed to be the role of the compressor
10
. In the low pressure transmitting process (6) (in the area of (6) in FIG.
2
), the stepped piston
112
moves in the X direction. Accordingly, the volume of the ring space
118
is increased. The operating gas in the cryocooler
30
is drawn into the cryocooler
30
through the passages
61
,
68
and the cryocooler
30
and is expanded. In brief, the movement of the stepped piston
112
serves as the expansion work in the cryocooler
30
, which is supposed to be the role of the compressor
10
.
The heat generated by these operations is emitted in the pulse tube refrigerator
101
in the first embodiment, whereas the compressing or expanding operation occurs in the cryocooler
30
in the fifth embodiment. This helps the compressor
10
, and so the work of the compressor
10
is decreased. As a result, the refrigeration efficiency can be improved.
The pulse tube refrigerator of the fifth embodiment includes the operation effect explained in the first embodiment. In addition, the piston
112
divides the interior of the cylinder member
111
into the first space (the large diameter space
116
) connected with the inner space of the pulse tube
33
, the second space (the small diameter space
117
) connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, and the third space (the ring space
118
) connected with the regenerator
31
through the passages
68
,
61
. By providing the third space (the ring space
118
) according to the movement of the piston
112
, heat that would otherwise be emitted can be returned to the regenerator. Since the work of the compressor
10
is decreased, the refrigeration efficiency is improved.
Sixth Embodiment
FIG. 8
is a whole schematic illustration of a pulse tube refrigerator of the sixth embodiment of the invention. The basic structure of a pulse tube refrigerator
106
in
FIG. 8
is the same as the pulse tube refrigerator
105
of the fifth embodiment in
FIG. 7
, and comprises two buffer tanks. The pulse tube refrigerator
106
adapts another tank to the pulse tube refrigerator
105
. Since the other structure is the same as in the second or fifth embodiment, the same reference numbers refer to the same elements, and the explanation will be omitted.
In the pulse tube refrigerator
106
, the timewise on-off controlling operations when the refrigerator is in operation, the pressure condition of the operating gas in the cold end of the first and second pulse tubes based on the timewise on-off controlling operations, and the timewise displacement of the stepped piston in the cylinder member are the same as in
FIG. 4
explained in the second embodiment. Since each process during operation is also the same as in the second embodiment, a detailed explanation of these processes is omitted.
The pulse tube refrigerator of the sixth embodiment includes the operation effect explained in the second and fifth embodiments.
Seventh Embodiment
FIG. 9
is a whole schematic illustration of a pulse tube refrigerator of the seventh embodiment of the invention. A pulse tube refrigerator
107
in
FIG. 9
is a two stage pulse tube refrigerator in which the efficiency of the compressor is improved by the movement of the piston explained in the fifth embodiment. The structure of the compressor, the valve unit and the buffer tank are the same as in the fifth embodiment. The structure of the cryocooler is the same as in the third embodiment. Accordingly, the same reference numbers refer to the same elements in the pulse tube refrigerator in
FIG. 1
, and the explanation thereof will be omitted. Mainly, the differences will be explained hereinafter.
In
FIG. 9
, the pulse tube refrigerator
107
is provided with a fluid shield
120
. The fluid shield
120
is provided with a cylinder member
121
, a stepped piston
122
, a large diameter piston ring
123
a
, a first small diameter piston ring
123
b
, a second small diameter piston ring
123
c
, a first spring
124
and a second spring
125
. The cylinder member
121
has a large diameter portion
121
c
, a first small diameter portion
121
d
and a second small diameter portion
121
e
, and has a stepped cylindrical shape. The stepped piston
122
has a large diameter portion
122
c
, a first small diameter portion
122
d
and a second small diameter portion
122
e
, and has a stepped cylindrical shape. The large diameter piston ring
123
a
is attached on the outer periphery of the large diameter portion
122
c
, the first small diameter piston ring
123
b
is attached on the outer periphery of the first small diameter portion
122
d
and the second small diameter piston ring
123
c
is attached on the outer periphery of the second small diameter portion
122
e.
The interior of the cylinder member
121
is divided into four spaces by the stepped piston
122
and the piston rings
123
a
,
123
b
,
123
c
. In more detail, the space in the first small diameter portion
121
d
of the cylinder member
121
is defined as a first small diameter space
126
a
by the first small diameter portion
122
d
of the stepped piston
122
and the first small diameter piston ring
123
b
. The space in the second small diameter portion
121
e
of the cylinder member
121
is defined as a second small diameter space
127
by the second small diameter portion
122
e
of the stepped piston
122
and the second small diameter piston ring
123
c
. The space in the large diameter portion
121
c
of the cylinder member
121
is divided into two by the large diameter portion
122
c
of the stepped piston
122
and the large diameter piston ring
123
a
. The upper side of the divided space is defined as a first ring space
128
formed as a ring shape by the second small diameter portion
121
e
of the stepped piston
122
. The lower side of the divided space is defined as a second ring space
126
b
formed as a ring shape by the first small diameter portion
122
d
of the stepped piston
122
.
One end surface (a first small end surface)
121
a
of the cylinder member
121
is connected with one end of the passage
62
. The other end of the passage
62
is connected with the first pulse tube
73
via the first radiator
74
in the first cryocooler
70
. A second stepped surface
121
g
is connected with one end of the passage
66
. The other end of the passage
66
is connected with the second pulse tube
83
via the second radiator
84
in the second cryocooler
80
. Since the end portion
121
a of the cylinder member
121
is a part of the wall surface surrounding the first small space
126
a
, the first small space
126
a
is connected with the inner space of the first pulse tube
73
through the passage
62
and the first radiator
74
. Similarly, since the second stepped surface
121
g
of the cylinder member
121
is a part of the wall surface surrounding the second ring space
126
b
, the second ring space
126
b
is connected with the inner space of the second pulse tube
83
through the passage
66
and the second radiator
84
.
The other end surface
121
b
of the cylinder member
121
is connected with one end of the passage
63
. The passage
63
is branched, and the branched ends of the passage
63
are connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
, respectively. Since the other end portion
121
b
of the cylinder member
121
is a part of the wall surface surrounding the second diameter space
127
, the second diameter space
127
is connected with the second high pressure on-off valve
23
and the second low pressure on-off valve
24
through the passage
63
.
The first spring
124
is disposed in the first small space
126
a
. One end of the first spring
124
is fixed to a small diameter end surface
122
a
of the stepped piston
122
, and the other end is fixed to the inner wall of the end surface
121
a
of the cylinder member
121
. The second spring
125
is disposed in the second small diameter space
127
. One end of the second spring
125
is fixed to the small diameter end portion
122
b
of the stepped piston
122
, and the other end is fixed to the other end surface
121
b
of the cylinder member
121
.
The first ring space
128
as one of the inner spaces defined by the cylinder member
111
is connected with the end of the passage
68
. The other end of the passage
68
is connected with the passage
62
.
In the pulse tube refrigerator
107
, the timewise on-off controlling operations of each on-off valve
21
,
22
,
23
,
24
and
25
when the refrigerator
103
is in operation, the pressure condition of the operating gas in a cold end
73
a
of the first pulse tube
73
and the pressure condition of the operating gas in the cold end
83
a
of the second pulse tube
83
based on the timewise on-off controlling operations, and the displacement of the stepped piston
122
in the cylinder member
121
in accordance with the time passing are the same as in
FIG. 2
explained in the first embodiment. Since each process in operation is also the same as in the first embodiment, a detailed explanation of these processes is omitted.
In the pulse tube refrigerator
107
, the cryogenic temperature of 4K can be generated in the second cryocooler
80
by providing two-stage cryocoolers. The first ring space
128
in the cylinder member
121
is connected with the first cryocooler
70
through the passage
68
. Similarly to the sixth embodiment, the operation of the compressor is helped by the movement of the stepped piston
122
. Since the work from the compressor is decreased, the refrigeration efficiency can be improved.
The pulse tube refrigerator of the seventh embodiment includes the operation effect explained in the first, third and fifth embodiments.
Eighth Embodiment
FIG. 10
is a whole schematic illustration of a pulse tube refrigerator of the eighth embodiment of the invention. The basic structure of a pulse tube refrigerator
108
in
FIG. 10
is the same as the pulse tube refrigerator
107
of the seventh embodiment in FIG.
9
. The pulse tube refrigerator
108
further comprises two buffer tanks. The pulse tube refrigerator
108
adapts another tank to the pulse tube refrigerator
107
explained in the second embodiment. Since the structure is the same as the second or seventh embodiment, the same reference numbers refer to the same elements, and the explanation will be omitted.
In the pulse tube refrigerator
108
, the timewise on-off controlling operations when the refrigerator is in operation, the pressure condition of the operating gas in the cold end of the first and second pulse tubes based on the timewise on-off controlling operations, and the timewise displacement of the stepped piston in the cylinder member are the same as the
FIG. 4
explained in the second embodiment. Since each process when in operation is also the same as the second embodiment, a detailed explanation of these processes is omitted.
The pulse tube refrigerator of the eighth embodiment includes the operation effect explained in the first, second, third and fifth embodiments.
Claims
- 1. A pulse tube refrigerator comprising:a compressor; a first high pressure on-off valve and a second high pressure on-off valve connected with a high pressure outlet port of the compressor; a first low pressure on-off valve and a second low pressure on-off valve connected with a low pressure inlet port of the compressor; a cryocooler comprising a regenerator, a cold head and a pulse tube arranged in series in line and connected with the first high pressure on-off valve and the first low pressure on-off valve at the regenerator; a cylinder member connected with the pulse tube at one end, and connected with the second high pressure on-off valve and the second low pressure on-off valve at the other end; a piston arranged in the cylinder member, the piston separating an interior of the cylinder into a first space connected with an inner space of the pulse tube and a second space connected with both the second high pressure on-off valve and the second low pressure on-off valve; a buffer connected with the second space; and a buffer side on-off valve provided between the buffer and the second space.
- 2. A pulse tube refrigerator as set forth in claim 1, including a plurality of said buffers and a plurality of said buffer side on-off valves, wherein each said buffer side on-off valve is interposed between the second space and a respective buffer.
- 3. A pulse tube refrigerator as set forth in claim 1, including two of said buffers and two of said buffer side on-off valves, wherein each said buffer side on-off valve is interposed between the second space and a respective buffer.
- 4. A pulse tube refrigerator as set forth in claim 1, wherein the cryocooler includes a first cryocooler comprising a first regenerator, a first cold head and a first pulse tube arranged in series in line, the first regenerator being connected with the first high pressure on-off valve and the first low pressure on-off valve, and a second cryocooler comprising a second regenerator, a second cold head and a second pulse tube arranged in series in line, the first cold head being connected with the second regenerator.
- 5. A pulse tube refrigerator as set forth in claim 1, wherein an interior of the cylinder member is divided into at least three spaces by the piston, wherein the at least three spaces comprise a first space connected with an inner space of the pulse tube, a second space connected with both the second high pressure on-off valve and the second low pressure on-off valve, and a third space connected with the regenerator of the cryocooler.
- 6. A pulse tube refrigerator as set forth in claim 4, wherein an interior of the cylinder member is divided into at least three spaces by the piston, wherein the at least three spaces comprise a first space connected with an inner space of the first pulse tube, a second space connected with both the second high pressure on-off valve and the second low pressure on-off valve, and a third space connected with an inner space of the second pulse tube.
- 7. A pulse tube refrigerator as set forth in claim 6, wherein an interior of the cylinder member is divided into at least four spaces by the piston, wherein the at least four spaces comprise a first space connected with an inner space of the first pulse tube, a second space connected with both the second high pressure on-off valve and the second low pressure on-off valve, a third space connected with an inner space of the second pulse tube and a fourth space connected with the first regenerator of the first cryocooler.
- 8. A pulse tube refrigerator as set forth in claim 1, wherein the piston is elastically supported by an elastic element in the cylinder.
- 9. A pulse tube refrigerator as set forth in claim 8, wherein the elastic element is a spring.
- 10. A pulse tube refrigerator comprising:a compressor; a first high pressure on-off valve and a second high pressure on-off valve connected with a high pressure outlet port of the compressor; a first low pressure on-off valve and a second low pressure on-off valve connected with a low pressure inlet port of the compressor; a cryocooler comprising a regenerator, a cold head and a pulse tube arranged in series in line and connected with the first high pressure on-off valve and the first low pressure on-off valve at the regenerator; a cylinder member connected with the pulse tube at one end, and connected with the second high pressure on-off valve and the second low pressure on-off valve at the other end; a piston arranged in the cylinder member, the piston separating an interior of the cylinder into a first space connected with an inner space of the pulse tube and a second space connected with both the second high pressure on-off valve and the second low pressure on-off valve; and means for buffering a pressure of a gas in said second space.
- 11. A pulse tube refrigerator comprising:a compressor; a first high pressure on-off valve and a second high pressure on-off valve connected with a high pressure outlet port of the compressor; a first low pressure on-off valve and a second low pressure on-off valve connected with a low pressure inlet port of the compressor; a cryocooler comprising a regenerator, a cold head and a pulse tube arranged in series in line and connected with the first high pressure on-off valve and the first low pressure on-off valve at the regenerator; means for isolating a gas in the cryocooler from the second high pressure on-off valve and the second low pressure on-off valve; and means for buffering a pressure of a gas at the second high pressure on-off valve and the second low pressure on-off valve.
- 12. A pulse tube refrigerator comprising:a compressor; a first high pressure on-off valve and a second high pressure on-off valve connected with a high pressure outlet port of the compressor; a first low pressure on-off valve and a second low pressure on-off valve connected with a low pressure inlet port of the compressor; a cryocooler connected with the first high pressure on-off valve and the first low pressure on-off valve; means for isolating a gas in the cryocooler from the second high pressure on-off valve and the second low pressure on-off valve; and means for buffering a pressure of a gas at the second high pressure on-off valve and the second low pressure on-off valve.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-097757 |
Mar 2000 |
JP |
|
US Referenced Citations (7)
Foreign Referenced Citations (2)
Number |
Date |
Country |
4-151467 |
May 1992 |
JP |
10-148410 |
Jun 1998 |
JP |