1. Field of the Invention
This invention relates generally to LED circuits and in particular, providing an LED having a stable, highly accurate light output.
2. Description of the Related Art
I
LED
=I
S
e
V
(nVT) Eq (1)
where:
IS is the reverse bias saturation current,
VD is the voltage across the diode,
VT is the thermal voltage,
and n is the emission coefficient.
Due to the exponential relationship between LED current ILED and diode voltage VD, a small change in diode voltage VD can result in a large change in LED current ILED and light output LO. Since there is essentially no base current (save for base leakage current which can for all purposes be ignored) in NPN transistor 104, ILED has essentially the same value as the current that flows through sense resistor Rsense according to eq(2) below:
I
LED≈(VREF−VBE)/Rsense Eq (2)
Therefore, by using Rsense to control ILED, circuit 100 does not rely upon the exponential relationship between diode voltage VD and ILED (i.e., Eq (1)) to control light output LO but rather the linear relationship between ILED and Rsense (i.e., Eq(2)) since Rsense can easily be controlled to within <±1% with commonly available parts. However, VSENSE (VREF−VBE) is clearly dependent upon VREF and VBE and a dedicated external voltage reference can provide an accurate VREF having approximately ±3% regulation. However using the dedicated external voltage supply typically adds significant cost (that can be up to 2-4 times the cost of the LED itself). Thus to save cost, often, external voltage reference VREF is sourced at an digital output of a micro-controller. However, the associated variation in DC output voltage can be on the order of +/−10%. Compounding the variability of the reference voltage supply VREF, NPN transistor 104 base emitter voltage VBE can have a part to part variance of about ±7%. All these variations taken together can result in substantial variability and inaccuracy of Vsense and thus the ILED (and light output LO). For example, using the topology of circuit 100, the overall accuracy in controlling ILED (and light output LO) with a dedicated external VREF of approximately 1.5 volts and VDD of approximately 3.3 V can be on the order of approximately ±20% for a desired current of 25 mA. This variability in ILED (and light output LO) can result in unacceptable variation in visual appearance of components that include these LEDs.
Another consideration is related to the use of LEDs in portable applications, such as laptop computers, where power consumption can be crucial to providing good battery life. In order to reduce overall power consumption, supply voltages have been trending down from, for example, 5.0 volts to 3.3 volts and lower. Therefore, it would be advantageous for Vsense to be as small a value as possible in order to minimize the required supply voltage according to equation (3A). Minimizing Vsense is also desirable to reduce the power Pc consumed (and wasted) by current ILED flowing through sense resistor Rense according to Eq (3B):
V
supply
=V
sense
+Vi
ce
+V
LED Eq (3A)
P
c
=I
LED
×V
sense
I
sense
×V
sense Eq (3B)
In order to achieve the minimal Vsense, Vref must be precisely set at a value according to Eq (4). From the equation, a typical Vref would be <1V. Dedicated external voltage reference capable of providing such low voltage is uncommon.
V
ref
=V
be
+V
sense Eq (4)
Therefore, providing a cost effective approach to providing a stable, precise, and accurate reference voltage in a low supply voltage environment is desired.
The invention relates to light emitting diodes (LED). In particular, circuits, systems, and method for providing an LED having a stable and highly accurate light output.
In one embodiment, a method for providing an internally generated low noise reference DC voltage in a system is described. The system includes at least an analog to digital converter (ADC) circuit connected to a logic circuit that in turn is connected to a pulse width modulator (PWM) unit. The PWM unit is connected to a filtering circuit arranged to provide a DC voltage based upon a PWM output signal. The method can be carried out by performing at least the following operations, providing a sensed voltage at an input of the ADC that converts the sensed voltage to a digital signal. The logic circuit processes the digital signal to determine if the sensed voltage is within an acceptable range of voltage values. If the sensed voltage is not within the acceptable range, then the logic circuit provides a PWM duty cycle altering feedback signal to the PWM unit that responds by altering the duty cycle of the PWM output signal. The filtering circuit provides an altered DC reference voltage based upon the altered duty cycle PWM output signal. The sensed voltage is then updated to reflected the altered DC reference voltage. The process is repeated until it is determined that the sense voltage is within the acceptable range of values.
If the sensed voltage is above the acceptable range, then the feedback signal causes the duty cycle of the PWM unit to be reduced. The filter circuit responds by reducing the DC reference voltage. On the other hand, if the sensed voltage is determined to be below the acceptable range, then the feedback signal causes the duty cycle of the PWM unit to be increased. The filter circuit responds by increasing the DC reference voltage until the sensed voltage is determined to be within the acceptable range.
In one aspect of the described embodiments, the output of the filter circuit is connected to a base node of an NPN transistor at a DC reference voltage, the NPN transistor having at least one emitter at a sense voltage related to the DC reference voltage. The at least one emitter is, in turn, connected to the input node of the ADC a first node of a sense resistor having a second node connected to ground. Any variations in base to emitter voltage (VBE) of the NPN transistor can be input to the ADC as the sensed voltage. If any variation of VBE causes the sensed voltage to be out of the acceptable range (i.e., the range of voltages represented between an upper threshold value and a lower threshold value), then the logic circuit provides the appropriate feedback signal to the PWM unit. In this way, the feedback between VBE and DC reference voltage has the effect of mitigating or even eliminating the adverse effects caused by the variability of VBE and thereby increasing the stability and accuracy of current through the sense resistor.
An apparatus is described that includes at least an analog to digital converter (ADC) arranged to convert an analog voltage signal to a corresponding digital signal, a feedback circuit arranged to receive and process the digital signal, a pulse width modulation unit (PWM) arranged to provide a modulated signal at a first duty cycle, and a filtering circuit arranged to provide a reference DC voltage based upon the modulated signal at the first duty cycle. If the analog signal is determined by the feedback circuit to not be within an acceptable range of analog voltage values, then the feedback circuit generates a feedback signal and sends the feedback signal to the to the PWM unit. The PWM unit in turn responds to the feedback signal by altering the duty cycle of the modulated signal that causes the filtering circuit to modify the DC reference voltage based upon the altered duty cycle modulated signal. The modified DC reference voltage updates the analog voltage signal. The feedback continues until the analog signal is determined to be within the range of acceptable voltage values.
A light emitting diode (LED) driver circuit is described that includes at least the following components. An LED having a first node connected to Vdd, an NPN bipolar transistor having a base node, at least one emitter node, and a collector node being connected to a second node of the LED, an analog to digital converter (ADC) having an input node connected to the at least one emitter node arranged to convert a sense voltage at the input node to a corresponding digital signal at an ADC output node, a sense resistor having a first node at the sense voltage connected to the at least one emitter node and a second node connected to ground where a current passing through the LED is substantially equal to a current flowing through the sense resistor biased at the sense voltage. The driver circuit also includes a logic circuit connected to an output node of the ADC, wherein the logic circuit includes logical elements arranged to process the digital signal a pulse width modulator (PWM) connected to the logic circuit arranged to generate a modulated digital signal at a first duty cycle at a PWM output node. When the logic circuit determines if the sense voltage is not within a range of acceptable voltage values, the logic circuit generates a PWM duty cycle altering feedback signal. A filtering circuit connected to the PWM output node provides a DC reference voltage to the base node of the NPN transistor by filtering the PWM output signal at the first duty cycle. The PWM unit responds to the duty cycle altering feedback signal by commensurably altering the duty cycle of the PWM output signal that causes the filtering circuit to update the DC reference voltage applied to the base node of the NPN transistor having a mitigating effect on the sense voltage at the at least one emitter node of the NPN transistor.
In another embodiment, a computer readable medium including at least computer program code for providing a low noise reference DC voltage in a system is disclosed. The system includes at least an analog to digital converter (ADC) circuit connected to a logic circuit, the logic circuit being connected to a pulse width modulator (PWM) connected to a filtering circuit arranged to provide the low noise DC reference voltage based upon a PWM output signal. The computer readable medium includes at least computer program code for providing a sensed voltage at an input of the ADC, computer program code for converting the sensed voltage to a digital signal, computer program code for processing the digital signal by the logic circuit to determine if the sensed voltage is within an acceptable range of voltage values wherein if the sensed voltage is not within the acceptable range, then providing a PWM duty cycle altering feedback signal to the PWM unit, computer program code for altering the DC reference voltage based upon the altered duty cycle PWM output signal, and computer program code for updating the sensed voltage based upon the altered DC reference voltage until the sensed voltage is determined to be within the acceptable range of voltage values.
In another embodiment, a tunable current source can be provided by modifying the logic by which the digital signal is processed. For example, if a nominally acceptable sense voltage value is increased/decreased by, for example ±ΔV (and assuming the upper and lower threshold values are also changed), then the sense voltage will also change according to the change in the sense voltage nominal value. The change is sense voltage will in turn modify the amount of current generated by the tunable current source in direct proportion to the resistor Rsense.
Reference will now be made in detail to selected embodiments an example of which is illustrated in the accompanying drawings. While the invention will be described in conjunction with a preferred embodiment, it will be understood that it is not intended to limit the invention to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the invention as defined by the appended claims.
The described embodiments relate to a system, method and apparatus suitable for providing a stable, accurate, and cost effective reference DC voltage supply useful in low supply voltage environments such as laptop computers, portable battery powered devices such as portable media players and cell phones, etc. A particularly useful aspect of the embodiments is that the techniques described herein can be used to mitigate the effects of the natural variability found in many natural and manufactured electrical components. For example, light emitting diodes (LEDs) produce a light output that is exponentially related to a voltage drop across the LED (referred to as the diode voltage VD). Therefore using diode voltage VD to control the light output of the LED is not particularly practical since any small variation in diode voltage VD can result in a large variation in light output. Accordingly, it has become common practice to use the current through the diode (referred to as ILED) to control the light output of the LED. Therefore the light output of the LED can be controlled simply by controlling LED current ILED. Moreover, the described DC voltage reference is highly precise since the output voltage can be adjusted, or tuned, at intervals of about 20 mV as compared to conventional voltage supplies requiring at least 100 mV between set points.
In one embodiment, in order to carefully control the diode current ILED, an LED driver circuit is provided that uses a feedback loop to maintain a sense voltage to within an acceptable range of voltage values. In the described embodiments, the sense voltage is directly related to and positively correlated with an internally provided DC reference voltage. The sense voltage is in turn used to bias a sense resistor generating Lsense that is substantially equal to ILED. In order to well control ILED, the sense voltage is converted to a corresponding digital signal. The digital signal is then logically processed to determine if the sense voltage is within the acceptable range of sense voltages. A feedback signal is provided when the sense voltage is not within the acceptable range of voltage values to the internally provided DC reference voltage generator. The feedback signal has the effect of reducing the DC reference voltage when the sense voltage is above an upper threshold and to increase the DC reference voltage when the sense voltage is less than a lower threshold. Since the sense voltage and the internally provided DC reference voltage are directly related and positively correlated, then the change in DC reference voltage has the effect of mitigating the out of range sense voltage until the sense voltage is within the acceptable range of voltages.
In another embodiment, a tunable current source can be provided by modifying the logic by which the digital signal is processed. For example, if a nominally acceptable sense voltage value is increased/decreased by, for example ±ΔV (and assuming the upper and lower threshold values are also changed), then the sense voltage will also change according to the change in the sense voltage nominal value. The change is sense voltage will in turn modify the amount of current generated by the tunable current source in direct proportion to the resistor Rsense.
Providing (analog) sensed voltage Vsense at input node of ADC circuit 202 causes ADC circuit 202 to convert sensed voltage Vsense to corresponding digital signal Dsense at output node 206. Digital signal Dsense is then provided to logic circuit 208 for processing. In the described embodiment, logic circuit 208 includes firmware or other logic elements well known in the art to process digital signal Dsense based upon a pre-determined logical expression or equation. For example, if digital signal Dsense is logically processed by logic circuit 208 to indicate that sense voltage Vsense is not within an acceptable range of values, then logic circuit 208 can provide feedback signal Fb to PWM unit 210, otherwise, no feedback signal is provided.
When the logical processing of Dsense indicates that sensed voltage Vsense is not within the acceptable range of values, then logic circuit can determine if sensed voltage Vsense is above upper threshold value Vupper or below a lower threshold value Vlower. In the case where sense voltage Vsense is determined to be above upper threshold value Vupper, logic circuit 208 provides first feedback signal Fb1 to PWM unit 210. First feedback signal Fb1 can cause PWM unit 210 to reduce the duty cycle of output signal PWMsignal. On the other hand, when sense voltage Vsense is determined to be below lower threshold value Vlower, logic circuit 208 provides second feedback signal Fb2 to PWM unit 210 causing PWM unit 210 to increase the duty cycle of output signal PWMsignal resulting in a modification of DC reference voltage VREF.
Filtering circuit 210 receives and processes output signal PWMo to provide reference voltage VREF. When the duty cycle of output signal PWMo is increased, the value of reference voltage VREF also increases, and vice versa. Therefore, any variation of sense voltage Vsense that causes Vsense to fall out of an acceptable range of sense voltage values can be mitigated by feedback signal Fb provided by logic circuit 208 appropriately modifying the duty cycle of PWM unit 210.
System 200 can be used to provide a stable and accurate current source Ic using circuit 300 shown in
In a particularly useful embodiment, the stable and accurate current source Ic describe in
I
LED≈(V′REF−VBE)/Rsense eq (5)
where V′REF is feedback controlled. In this way, LED driver circuit 500 provides for stable and well controlled light output from LED 502. This is particularly useful in those situations where a highly reproducible light source is desired especially in those circumstances where intrinsic light output can vary from part to part.
In LED driver circuit 500 can be part of a system having a multiprocessor control unit (MCU) 504 that typically can include circuitry that can at least perform functions equivalent to those provided by ADC 202, and/or logic circuit 208, and/or PWM unit 210. In this way, no additional component costs need by incurred thereby reducing or essentially eliminating additional component costs. In some cases, it may be desirable to calibrate ADC 202 during either the manufacturing or outgoing quality process. For example, during a calibration process a known calibration voltage (Vcal) can be applied to input 204 of ADC 202 and any variation can be accounted for by programming an appropriate offset value into ADC 202.
The various aspects, embodiments, implementations or features of the invention can be used separately or in any combination. The invention is preferably implemented by hardware, software or a combination of hardware and software. The software can also be embodied as computer readable code on a computer readable medium. The computer readable medium is any data storage device that can store data which can thereafter be read by a computer system. Examples of the computer readable medium include read-only memory, FLASH memory, random-access memory, CD-ROMs, DVDs, optical data storage devices. The computer readable medium can also be distributed over network-coupled computer systems so that the computer readable code is stored and executed in a distributed fashion.
While this invention has been described in terms of several preferred embodiments, there are alterations, permutations, and equivalents, which fall within the scope of this invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the present invention.
This application is a continuation of co-pending U.S. patent application Ser. No. 12/478,611, entitled “PULSE WIDTH MODULATION (PWM) CLOSED LOOP LED CURRENT DRIVER IN AN EMBEDDED SYSTEM,” filed Jun. 4, 2009, which is hereby incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
Parent | 12478611 | Jun 2009 | US |
Child | 13171161 | US |