The invention relates to a settling method using a pulsed sludge bed for the treatment of any type of liquid, particularly water, employing at least one powdered or granular reactant, said method being of the kind of those in which:
The invention relates to an improvement to such a settling method. The term “sludge bed” denotes a relatively concentrated suspension in which pollutants and reactants are brought together under the action of said reactants.
A method of this kind is known in particular from the patent FR 1 115 038 by the applicant company, which discloses an up-flow pulsed-sludge-bed settler comprising a bell provided with a suction device or vacuum pump for varying the liquid level in the bell and thus enabling the instantaneous ascensional velocity in the tank to vary between a velocity V0 and a velocity V1. The expression “ascensional velocity” used in the description denotes the ascensional velocity of the liquid in the zone in question of the tank (i.e. volume flow rate divided by the surface area), that is to say the velocity of the water phase.
The applicant company also holds the following patents:
This family of settlers and reactors is also described in the 9th edition of Degrémont's “Memento Technique de l'Eau”, pages 661 to 666.
In the sludge-bed settling method, the liquid to be treated, especially water, to which appropriate reactants (coagulants, pH correctors, polymer, active carbon or other adsorbents, ion-exchange resins, etc.) have been added, flows upward through the layer of sludge acting by contact with the water. This promotes agglomeration of the precipitates formed and/or of the added materials, which are retained within the layer of sludge at the same time as the fine suspended particles contained in the liquid to be treated.
The liquid to be treated is injected into the tank, at the base thereof, with a uniform flow rate or with desirable flow rates, as explained in the applicant's patents mentioned above.
All the devices embodying the same settling method defined above have:
The values T0, T1 and ΔH are determined for intermittently obtaining an ascensional velocity V1 which is above the settling velocity of the sludge bed but remains below the entrainment velocity of the sludge bed.
In the case of clarification by coagulation/settling, these values are generally within the following ranges:
The sludge bed thus undergoes alternating vertical movements also called sludge bed “breathing”.
A certain zone of the device or reactor is reserved for forming at least one trench, in particular one having an inclined bottom, called a concentrator, into which a fraction of the sludge spills over semicontinuously when, under the pulse of the velocity V1, the level of the sludge bed rises above the spillover level of the concentrator. The sludge is concentrated therein and subsequently extracted therefrom. At each pulse, the level of the sludge bed exceeds the spillover level and a portion of the sludge passes into the concentrator.
The operation described above involves a direct relationship:
The residence time of the reactant in the settling device is tied to the velocity V1 and to the parameters T0, T1 and ΔH, thereby preventing an optimal value for the residence time to be chosen according to be chosen according to the type of reactant.
In the case of the use of a single treatment reactant, the use of a sludge bed in a settling device as described above requires a fixed ascensional energy to implement the expansion, ensuring homogenization of the sludge bed and spillover of a portion of the sludge bed into the concentrator. The residence time of the particles, especially of the reactant, in the reaction zone, is then determined—this residence time may differ from the optimal time for exploiting the reactant.
In particular, if the reactant consists of powdered active carbon having given properties, it will not be possible for the residence time of the reactant in the settling device to be widely varied in order to use its maximum adsorption capacity and to increase its concentration in the reactor. This limits the possibility of reducing reactant consumption and the operating costs.
If a plurality of reactants, especially differing in size and density, is used, the lack of optimization is even greater. This is because a single set of parameters T0, T1 and ΔH cannot be suitable for all reactants. Furthermore, the extraction of the least expansible reactants causes massive extraction of the most expansible reactants or even entrainment of these reactants into the treated effluent.
The object of the invention is, above all, to make improvements to the pulsed-sludge-bed settling method defined above and to optimize the use of the reactant(s).
Another object of the invention is to enable a plurality of reactants to be advantageously, reliably and safely employed.
The present invention was also set the following objectives:
To do so, according to the invention, a settling method using a pulsed sludge bed, of the type defined above, is characterized in that the amplitude of the alternating vertical movements of the sludge bed is varied between at least two values, one of these values, which is relatively low, corresponding to a high sludge bed level below the spillover level, which ensures homogenization of the sludge bed and of the liquid to be treated, and the other of these values, which is relatively high, corresponding to a high sludge bed level above the spillover level which ensures extraction of part of the sludge and of the reactant.
Thus, the invention aims to dissociate the sludge bed homogenization function, which mainly corresponds to the consumed energy, from the sludge bed extraction function, which mainly corresponds to the residence time of the reactants.
The invention employs, in a given device, several sets of parameters specifically producing, in alternation:
It is possible to employ a plurality of concentrators with different spillover levels in order to create various reactive zones and the sludge from the various reactive zones is recovered selectively.
The invention also relates to a settling device using a pulsed sludge bed, implementing the method defined previously, and characterized in that the control means is designed to vary at least the drop in height in the bell and to give it at least two values, the lower value of which ensures that the sludge bed is raised to a level (Nh2) below the spillover level (Ld) and there is no discharge of sludge and reactant, whereas the higher value ensures that the sludge bed is raised to a level (Nh1) equal to or above the spillover level (Ld) and that there is discharge of sludge and reactant.
Advantageously, the control means is designed to control:
The settling device may comprise a plurality of concentrators with different spillover levels for selectively recovering the sludge from various reactive zones.
The control means may be programmed to define four pulse types:
The control means may be programmed to apply a pulse generating an ascensional velocity above the entrainment velocity of the reactant so that this reactant is entrained in the treated effluent, the reactant then being retained by filtration on a membrane, so that the reactant is selectively extracted and concentrated.
The settling device may include recycling means in the tank, or upstream thereof, for recycling the sludge coming from the concentrator(s).
The invention may thus be characterized by the definition of:
It is thus possible:
A variable intake rate into the bell may be provided.
The invention consists, apart from the arrangements explained above, of a certain number of other arrangements which will be more explicitly discussed hereinbelow in conjunction with embodiments which are described with reference to appended drawings but are in no way limiting. In these drawings:
Means 3 for discharging the treated liquid ET, in the top part of the tank, determine the upper liquid level S in the tank. These discharge means 3 may consist of ducts 4 or perforated pipes, forming a network ensuring uniform uptake of the decanted water.
Such a distribution system maintains an identical water flux at all points in a sludge bed M and avoids any risk of a dead zone. The upper level of the sludge bed in
The device D includes a bell 5 closed at the top, which rises above the upper liquid level S in the tank 1 and communicates with the base of the tank, beneath the perforated floor, via an opening 6 (shown schematically). An intake pipe 7 for the liquid to be treated EB opens in to the bell, with its end turned toward the upper part of the bell. A suction means 8, especially a fan or a vacuum pump, is connected to the upper end of the bell 5 to create a partial vacuum when this is necessary. A valve 9 for breaking the vacuum is connected to the upper end of the bell 5 and opens to the atmosphere when it is open. A level detector 10 for detecting the level of liquid in the bell is also provided. All these elements are connected to a control means, advantageously consisting of a programmable controller 11.
The device D includes, in the tank 1, at least one concentrator 12 separated from the rest of the tank by an essentially vertical wall 13 forming a spillway. The upper edge of the spillway 13 determines the sludge spillway level Ld in the sludge concentrator 12.
A siphon 14 is provided for discharging the sludge from the concentrator 12 when it reaches a level Lb below Ld.
According to the invention, the amplitude of the alternating vertical movements of the sludge bed is varied between at least two values: one of these values, which is relatively low, keeps the sludge bed at a low level Nh2 below the spillover level Ld, whereas the other, relatively high, value keeps the sludge bed at a high level Nh1 equal to or above the spillover level Ld, thereby ensuring extraction of some of the sludge and reactants.
To do this, the controller 11 controls at least two types of pulse:
As illustrated in
An intense pulse, controlled by the controller 11, is shown by a saw tooth 16 of height greater than the saw teeth 15 in
Advantageously, the controller 11 is programmed to adjust the frequency of the intense pulses of type 1 according to the reactant dose and the residence time that are necessary for exhausting the reactivity of said reactants. According to the example shown in
The diagram in
These velocities vary from a value V0 to a maximum value V1 for the intense pulses (saw teeth 16) and a lower value V2 for the less-intense pulses (saw teeth 15).
Employing two sets of parameters T0, T1 and ΔH advantageously enables the sludge bed homogenization function (
The invention thus allows greater flexibility in operating the reactors, optimum management of the reactant requirements and therefore lessens the environmental impact of the treatment.
The tank 1.1 has two spillways 13.1 and 13.2 spaced apart transversely, defining two different spillover height levels Ld1 and Ld2, with Ld1 being below Ld2. Two concentrators 12.1 and 12.2 are thus formed for the reactant R1 and the reactant R2 respectively. A siphon 14.1, 14.2 is associated with each concentrator.
Two reactive zones Z1 and Z2, one above the other, consisting of a mixture of the reactants R1+R2 and of the reactant R2 respectively, are thus formed, the cohesion of which is different and the upper bounds of which are Nh2.1 and Nh2.2 respectively.
A controller constituting the control means, not shown in
It should be noted that these two pulse types, which may be identical, combine to homogenize the reactive zones Z1 and Z2 without extraction of reactants.
The frequency of the type 3 (“intense”) pulses and of the type 4 (“very intense”) pulses will be defined according to the desired residence times for the reactants R1 and R2 in the reactor respectively and according to the exhaustion of the reactivity potential thereof.
During these pulses, the sludge contained in the concentrators 12.1 and 12.2 comprises reactants R1 and R2 and suspended matter possibly contained in the effluent. This sludge may be partially or completely reinjected into the reactor using a recycling device comprising recycling lines 17.1 and 17.2.
As a variant, it is possible to apply an ascensional velocity greater than the entrainment velocity of the reactant R2 so that this reactant will be entrained into the treated effluent, which passes through the channels 4. According to this operating mode, the reactant R2 may then be retained, for example using a membrane filter, so that the reactant R2 is selectively extracted and concentrated without employing a concentrator such as 12.2, thereby simplifying the design and the cost of the reactor.
One particular advantage of this induced stratification is to be able to eliminate the pollution more selectively and to minimize the competing and/or inhibiting reactions between the various pollutants or targets of the treatment and the various reactants.
For example, it may be relevant to use an inexpensive reactant R1 of the active carbon type that will eliminate the organic matter to a large extent and a more expensive reactant R2 of the finer active carbon type intended for pesticide adsorption, but the reactivity of which is reduced in the presence of organic matter by a competing and/or steric hindrance effect. As a result, the quality of the treated element will be improved.
The above example is given with the use of two reactants R1 and R2. However, it should be understood that this example is in no way limiting, in particular in respect of the number of reactants employed.
Other advantages of the present invention are that it:
Another advantage of the invention is overall reduction in the environmental impact of using the reactants and, consequently, in particular, the reduction in consumption of reactants and the optimized recycling/regeneration of some of said reactants.
Another utilization example is the operation of a reactor according to the invention used with an adsorbent product and a coagulant. When a coagulant is used, the adsorbent particles are intermittently mixed with the floc formed by the coagulant. By changing the pulses it is possible to densify the floc by means of the adsorbent product and thus to reduce the coagulant dose necessary for cohesion of the sludge bed.
Two operating examples are given below.
This case corresponds to an operation at a low ascensional velocity, up to 1-2 m/h, relative to the area of the sludge bed and without using a metal salt. The type 2 pulses, termed less-intense pulses, allow the sludge bed to breath. From time to time, more intense type 1 pulses are produced so as to extract the excess adsorbent. This operation mode is used for example in a membrane system and, if a few PAC (powdered active carbon) particles are continuously removed, they are retained by the membrane located downstream.
In this case, the following values are for example adopted: bell-filling time T02 of 20 s (seconds) and T01 of 40 s; expulsion time T12 of 20 s and T11 of 10 s; drop in height ΔH1 of 60 cm and ΔH2 of 40 cm.
In this case, the 150 μm mesopore active carbon is intended for eliminating the OM (organic matter) and the 10-20 μm active carbon is intended for eliminating pesticides.
This complex material may be considered as a powdered active carbon of 150 μm particle size or as granular active carbon of T50 of 0.15 mm.
Fluidization trials carried out with this material gave the results below:
It was found that at an ascensional velocity of 4 m/h, —the nominal ascensional velocity commonly employed in a pulsed settler—this material had an expansion of 50%.
During expulsion, the ascensional velocity was around 3 times the nominal velocity, i.e. 12 m/h, and during this period the material had a greater than two-fold expansion. This very large expansion of the particles allowed them to be discharged into a sludge concentrator at a suitable level.
In this case, the following values were for example adopted:
Number | Date | Country | Kind |
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09 02760 | Jun 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2010/052473 | 6/3/2010 | WO | 00 | 1/12/2012 |