The invention relates generally to self-inflating tires and, more specifically, to a self-inflating tire having an integrated air pumping system.
Normal air diffusion reduces tire pressure over time. The natural state of tires is under inflated. Accordingly, drivers must repeatedly act to maintain tire pressures or they will see reduced fuel economy, tire life and reduced vehicle braking and handling performance. Tire Pressure Monitoring Systems have been proposed to warn drivers when tire pressure is significantly low. Such systems, however, remain dependant upon the driver taking remedial action when warned to re-inflate a tire to recommended pressure. It is a desirable, therefore, to incorporate a self-inflating feature within a tire that will self-inflate the tire.
A first system in accordance with the present invention includes a tire having a tire cavity, first and second sidewalls extending respectively from first and second tire beads to a common tire tread, and a compression actuator means mounted to the tire within the tire cavity for delivering air to the tire cavity. The compression actuator means includes a hollow containment body formed from a resilient deformable material and containing a quantity of a non-compressible medium. The hollow containment body reciprocally deforms or transforms between a deformed state and a non-deformed state responsive to deformation and recovery of the tire while rotating. The hollow containment body in the deformed state displaces a quantity of the non-compressible medium for generating a compression force from which a volume of air is delivered to the tire cavity. The hollow containment body is shaped to facilitate pivoting during rotation of the tire.
According to another aspect of the first system, the hollow containment body operationally undergoes one cyclic deformation between the deformed state and the non-deformed state within one rotation of the tire.
According to still another aspect of the first system, the cyclic deformation of the hollow containment body occurs in either a forward or rearward direction of tire rotation.
According to yet another aspect of the first system, a relief valve is mounted to the tire for releasing air from the tire cavity should the tire cavity air pressure exceed a preset tire inflation pressure.
According to still another aspect of the first system, the deformation of the hollow containment body is induced by a bending of one of the first and second sidewalls.
According to yet another aspect of the first system, a pump assembly is affixed to one of the first and second sidewalls. The pump assembly includes a compressor body affixed to the hollow containment body and having an air chamber. The air chamber has an inlet opening for admitting air into the air chamber and an outlet opening for conducting air from the air chamber to the tire cavity. The compressor body further includes a first valve means and a second valve means within the compressor body for reciprocally opening and closing the inlet opening and the outlet opening, respectively, synchronously with cyclic deformation of the hollow containment body.
According to still another aspect of the first system, a relief valve means releases air from the tire cavity when air pressure within the tire cavity exceeds a predetermined pressure. The relief valve means is affixed to the hollow containment and includes a relief valve and an air flow passageway from the relief valve positioned to operationally reverse flow air from the tire cavity through the compressor body and out of the inlet opening of the hollow containment body.
According to yet another aspect of the first system, the first and second valve means operate as a first one-way valve and a second one-way valve, respectively, positioned at separate locations in the air chamber of the compressor body.
According to still another aspect of the first system, the first valve means includes a piston member seated within air chamber of the compressor body. The piston member cyclically moves between open and closed positions synchronous with cyclic deformation of the hollow containment body. The piston member operatively opens and obstructs the inlet opening of the compressor body.
According to yet another aspect of the first system, the hollow containment body has a first linear region and a second linear region both facing the tire cavity. Conjunction of the two linear regions facilitates pivoting of the hollow containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
According to still another aspect of the first system, the hollow containment body has a first curved region, a second notched region, and a third linear region all facing the tire cavity. The second notched region facilitates pivoting of the hollow containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
According to yet another aspect of the first system, the hollow containment body has internal notched regions and external notched regions. The internal and external notched regions facilitate pivoting of the hollow containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
A second system in accordance with the present invention includes a tire with a tire cavity defined by an inner liner, first and second sidewalls extending, respectively, from first and second tire beads to a tread, a compression actuator means mounted within the tire cavity for delivering air to the tire cavity, the compression actuator means including a containment body formed from a resilient deformable material and containing a quantity of a non-compressible medium, the containment body affixed to one of the first and second sidewalls and reciprocally deforming or transforming with the sidewall between a deformed state and a non-deformed state responsive to deformation and recovery of the tire sidewall of the rotating tire, the containment body, in the deformed state, displacing the non-compressible medium thereby generating a compression force delivering a volume of air to the tire cavity, the containment body operationally undergoing a cyclic deformation between the deformed state and the non-deformed state responsive to rotation of the tire, the containment body being shaped to facilitate pivoting during rotation of the tire, and a pump assembly connected to the containment body and mounted within the tire cavity. The pump assembly includes a compressor body with an air chamber. The air chamber has an inlet opening for admitting air into the air chamber and an outlet opening for conducting a pressurized quantity of air from the air chamber to the tire cavity. The compressor body is attached to one of the first and second sidewalls radially inward from the containment body.
According to another aspect of the second system, the containment body operationally undergoes a cyclic deformation between the deformed state and the non-deformed state during one rotation of the tire.
According to still another aspect of the second system, an air pumping mechanism operatively engages and actuates by the cyclic deformation of the non-compressible medium during rotation of the tire.
According to yet another aspect of the second system, the containment body has a curvature complimentary to a curvature of the sidewall from radially outward of the containment body to radially inward of the containment body.
According to still another aspect of the second system, the containment body has a first linear region and a second linear region both facing the tire cavity. Conjunction of the two linear regions facilitates pivoting of the containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
According to yet another aspect of the second system, the containment body has a first curved region, a second notched region, and a third linear region all facing the tire cavity. The second notched region facilitates pivoting of the containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
According to still another aspect of the second system, the containment body has internal notched regions and external notched regions. The internal and external notched regions facilitate pivoting of the containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
According to yet another aspect of the first or second systems, a clamp member facilitates pivoting of the containment body and compression of the medium when the sidewall is proximate a footprint of the tire.
“Aspect ratio” of the tire means the ratio of its section height (SH) to its section width (SW) multiplied by 100 percent for expression as a percentage.
“Asymmetric tread” means a tread that has a tread pattern not symmetrical about the center plane or equatorial plane EP of the tire.
“Axial” and “axially” means lines or directions that are parallel to the axis of rotation of the tire.
“Chafer” is a narrow strip of material placed around the outside of a tire bead to protect the cord plies from wearing and cutting against the rim and distribute the flexing above the rim.
“Circumferential” means lines or directions extending along the perimeter of the surface of the annular tread perpendicular to the axial direction.
“Equatorial Centerplane (CP)” means the plane perpendicular to the tire's axis of rotation and passing through the center of the tread.
“Footprint” means the contact patch or area of contact of the tire tread with a flat surface at zero speed and under normal load and pressure.
“Groove” means an elongated void area in a tire wall that may extend circumferentially or laterally about the tire wall. The “groove width” is equal to its average width over its length. A groove is sized to accommodate an air tube as described.
“Inboard side” means the side of the tire nearest the vehicle when the tire is mounted on a wheel and the wheel is mounted on the vehicle.
“Lateral” means an axial direction.
“Lateral edges” means a line tangent to the axially outermost tread contact patch or footprint as measured under normal load and tire inflation, the lines being parallel to the equatorial centerplane.
“Net contact area” means the total area of ground contacting tread elements between the lateral edges around the entire circumference of the tread divided by the gross area of the entire tread between the lateral edges.
“Non-directional tread” means a tread that has no preferred direction of forward travel and is not required to be positioned on a vehicle in a specific wheel position or positions to ensure that the tread pattern is aligned with the preferred direction of travel. Conversely, a directional tread pattern has a preferred direction of travel requiring specific wheel positioning.
“Outboard side” means the side of the tire farthest away from the vehicle when the tire is mounted on a wheel and the wheel is mounted on the vehicle.
“Peristaltic” means operating by means of wave-like contractions that propel contained matter, such as air, along tubular pathways.
“Radial” and “radially” means directions radially toward or away from the axis of rotation of the tire.
“Rib” means a circumferentially extending strip of rubber on the tread which is defined by at least one circumferential groove and either a second such groove or a lateral edge, the strip being laterally undivided by full-depth grooves.
“Sipe” means small slots molded into the tread elements of the tire that subdivide the tread surface and improve traction, sipes are generally narrow in width and close in the tires footprint as opposed to grooves that remain open in the tire's footprint.
“Tread element” or “traction element” means a rib or a block element defined by having a shape adjacent grooves.
“Tread Arc Width” means the arc length of the tread as measured between the lateral edges of the tread.
The invention will be described by way of example and with reference to the accompanying drawings in which:
Referring to
The system 10 may mount to a vehicle and engage a ground surface 34. Contact area between the tire 12 and the ground surface 34 may represent a tire footprint (as defined above). The compression actuator assembly 19 may mount to a sidewall region 42 of the tire 12 having a relatively high flex-deformation as the tire rotates and contacts the ground surface 34 as shown in
As shown in
The containment body 44 may include an enclosed central reservoir cavity 46 filled with a volume of a non-compressible medium 48 (
Positioned as shown in
This cycle of sidewall bending and unbending may translate into a cyclic deformation and restoration of the containment body 44 as the tire 12 rotates in either forward or reverse directions and generates a cyclic compression force from the displaced medium 48 along the conduit 50. The compression force from the displaced medium 48 may be proportionate to the pressure generated by the displaced quantity of the non-compressible medium in the direction of the displaced medium 48.
The pump assembly 20 may be affixed to the carcass of the tire 12 at a location adjacent the compression actuating assembly 19, for example, in an inward radial direction relative to compression actuating assembly. The pumping assembly 20 may include a hollow compressor body 62 of generally tubular form with an internal, axially oriented air chamber 64 (
A first cylindrical piston member 74 may be sized for sliding within a first /upper end of the axial air chamber 64 of the compressor body 62. A piston projection 78 may extend longitudinally through the axial air chamber 64 and away from the leading end 60 of the conduit 50. The piston projection 78 may function as a collector for air which may be ejected from the pump assembly 20. A first coil spring 92 may surround the piston projection 78 and seat against a lower surface of the piston 74 and a ridge about the wall of the first/upper end of the axial air chamber 64 thereby biasing the piston 74 toward the leading end 60.
A second cylindrical piston member 82 may be sized for sliding within a second/lower end of the axial air chamber 64 of the compressor body 62. The second piston member 82 may have a cylindrical body matching the axial air chamber 64. A second coil spring 94 may be provided within the lower end 65 of the axial air chamber 64 within the compressor body 62. The second coil spring 94 may seat against the second/lower end of the axial air chamber 64 and a lower surface of the piston member 82. Longitudinal travel of the piston member 82 within the axial air chamber 64 may be limited by a stop surface located just an the other side of the outlet opening 73. The second spring 94 may thereby bias the piston member 82 against the stop surface and bias the piston member to a position closing the outlet opening from the axial air chamber 64.
Extending from the outlet conduit 50 may be a relief valve intake channel (not shown) that may relieve excess medium pressure within the compressor body 62. A pressure regulating relief valve assembly may mount to the intake channel and extend from the compressor body 62.
Seated within the inlet axial passageway 68 may be a porous filter component 117 that functions to filter out particulates from entering the inlet axial passageway. As described above, the actuation assembly 19 may be incorporated into a region of the sidewall 14 of the tire 12 that experiences a high bending load as the tire rotates. The actuation assembly 19 may either be incorporated within the sidewall 14 or affixed to the sidewall 14 by adhesive, as shown at 21. In the externally mounted assembly approach shown in
The pumping assembly 20 may attach to an inward end of the actuation assembly 19 by adhesive or other suitable attachment means. The coupled actuation assembly 19 and pumping assembly 20 may mount by adhesive attachment to the inner liner 28 of the tire 12 with the pumping assembly 20 proximate to the carcass bead/lower sidewall region 32. So positioned, the inlet passageway 68 may project in a generally axial direction through the tire sidewall 14 to an external air-accessible outer tire sidewall side location. Position of the inlet passageway 68 may be radially outward, or above, the rim flange so that the rim flange does not interfere with intake air entering the inlet passageway of the pumping assembly 20.
The outlet conduit 50 of the compression assembly 19 may couple to the upper end of the pump assembly 20 as the outlet conduit sealingly engages the upper end of the pump assembly. Once the assemblies 19, 20 are attached to each other, they may be attached to a region of the tire sidewall 14, as described above.
In the “at rest” position of
As the region of the sidewall 14 carrying the assemblies 19, 20 rotates into a position proximate/adjacent to the tire footprint, the sidewall flexes and bends under load, causing a commensurate flexing of the compression actuator body 44 (
When the piston 82 has moved a sufficient axial distance within the axial air chamber 64, the outlet opening 73 may cease to be obstructed by the piston 82. Pressurized air from the axial air chamber 64 may thus be forced through the outlet opening 73 and into the tire cavity. When the pumping of air is complete and pressure within axial air chamber 64 against the second piston 82 is discontinued (e.g., by further rotation of the tire 12), the piston 82 may be forced axially upward and back into the “at rest” position (
Once removal of the quantity of pressurized air within the axial air chamber 44 into the tire cavity is complete, with further rotation of the tire 12, the assemblies 19, 20 and the attachment region 121 of sidewall 14 leave the high stress position proximate/adjacent the tire footprint and the tire sidewall region 46 may resume an unstressed curvature (
With each revolution of the tire 12, the pumping of air from the axial air chamber 64 into the tire cavity may occur in cyclic fashion. It will be appreciated that the operation of the air pumping action is independent of the direction of tire revolution and may occur with either a forward or reverse tire rotation.
Referring to
The system 110 may mount to a vehicle and engage a ground surface 134. Contact area between the tire 112 and the ground surface 134 may represent a tire footprint (as defined above). The compression actuator assembly 119 may mount to a sidewall region 142 of the tire 112 having a relatively high flex-deformation as the tire rotates and contacts the ground surface 134 as shown in
As shown in
Alternatively, the system 110 may further include a clamp member 191 for adjusting/facilitating compression of the elongate body 144 during cyclic pumping operation of the system (
The tear-drop shaped containment body 144 may include an enclosed central reservoir cavity 146 filled with a volume of a non-compressible medium 148 (
Positioned as shown in
This cycle of sidewall bending and unbending may translate into a cyclic deformation and restoration of the containment body 144 and clamping member 191 as the tire 112 rotates in either forward or reverse directions and generates a cyclic compression force from the displaced medium 148 along the conduit 150. The compression force from the displaced medium 148 may be proportionate to the pressure generated by the displaced quantity of the non-compressible medium in the direction of the displaced medium 148.
The pump assembly 120 may be affixed to the carcass of the tire 112 or base pad 121 at a location adjacent the compression actuating assembly 119, for example, in an inward radial direction relative to compression actuating assembly. The pumping assembly 120 may include a hollow compressor body 162 of generally tubular form with an internal, axially oriented air chamber 164 (
Similar to the system 10, a cylindrical piston member 174 may be sized for sliding within a first/upper end of the axial air chamber 164 of the compressor body 162. A piston projection 178 may extend longitudinally through the axial air chamber 164 and away from the leading end 160 of the conduit 150. The piston projection 178 may function as a collector for air which may be ejected from the pump assembly 120. A coil spring 192 may surround the piston projection 178 and seat against a lower surface of the piston 174 and a ridge about the wall of the first/upper end of the axial air chamber 164 thereby biasing the piston 174 toward the leading end 160.
A miniature check valve 182 may be sized may be disposed within a second/lower end of the axial air chamber 164 of the compressor body 162. The check valve 182 may thereby only allow air out of the axial air chamber 164. Extending axially from the outlet conduit 150 may be a relief valve 1 (not shown) (
Seated within the inlet axial passageway 168 may be a porous filter component (not shown) that functions to filter out particulates from entering the inlet axial passageway. As described above, the actuation assembly 119 may be incorporated into a region of the sidewall 114 of the tire 112 that experiences a high bending load as the tire rotates. The actuation assembly 119 may either be incorporated within the sidewall 114 or affixed to the sidewall 114 by adhesive, as shown at 121. In the externally mounted assembly approach shown in
The pumping assembly 120 and clamping member 191 may attach to an inward end of the actuation assembly 119 by adhesive or other suitable attachment means. The coupled actuation assembly 119, pumping assembly 20, and clamping member 191 may mount by adhesive attachment to the inner liner 128 of the tire 112 with the pumping assembly 20 proximate to the carcass bead/lower sidewall region 132. So positioned, the inlet passageway 168 may project in a generally axial direction through the tire sidewall 114 to an external air-accessible outer tire sidewall side location. Position of the inlet passageway 168 may be radially outward, or above, the rim flange so that the rim flange does not interfere with intake air entering the inlet passageway of the pumping assembly 120.
The outlet conduit 150 of the compression assembly 119 may couple to the upper end of the pump assembly 120 as the outlet conduit sealingly engages the upper end of the pump assembly. Once the assemblies 119, 120 are attached to each other, they along with the clamping member 191 may be attached to a region of the tire sidewall 114, as described above.
In the “at rest” position of
As the region of the sidewall 114 carrying the assemblies 119, 120 rotates into a position proximate/adjacent to the tire footprint, the sidewall flexes and bends under load, causing a commensurate flexing of the compression actuator body 144 (
Thus, the outlet opening 173 may cease to be obstructed by the check valve 182. Pressurized air from the axial air chamber 164 may thus be forced through the outlet opening 173 and into the tire cavity 130. When the pumping of air is complete and pressure within axial air chamber 164 against the check valve 182 is discontinued (e.g., by further rotation of the tire 112), the check valve may return to its biasedly closed, or “at rest”, position (
Once removal of the quantity of pressurized air within the axial air chamber 144 into the tire cavity 130 is complete, with further rotation of the tire 112, the assemblies 119, 120 and the attachment region or base pad 121 of sidewall 114 leave the high stress position proximate/adjacent the tire footprint and the tire sidewall region may resume an unstressed curvature (
With each revolution of the tire 112, the pumping of air from the axial air chamber 164 into the tire cavity 130 may occur in cyclic fashion. It will be appreciated that the operation of the air pumping action is independent of the direction of tire revolution and may occur with either a forward or reverse tire rotation.
Variations in the present invention are possible in light of the description of it provided herein. While certain representative embodiments and details have been shown for the purpose of illustrating the subject invention, it will be apparent to those skilled in this art that various changes and modifications can be made therein without departing from the scope of the subject invention. It is, therefore, to be understood that changes can be made in the particular embodiments described which will be within the full intended scope of the invention as defined by the following appended claims.