This disclosure pertains to, inter alia, gear pumps and other pumps configured to operate in a substantially primed condition to urge flow of a fluid. The subject pumps and pump-heads include various types having one or more rotary members, such as meshed gears, or at least one movable pumping member that operates continuously in a cyclic manner. More specifically, the disclosure pertains to pump assemblies and pump-heads that are capable of producing a phase-transition of the fluid in the pump-head from solid to liquid (and/or of preventing a phase-transition of the fluid in the pump-head from liquid to solid) to protect the pump-head from possible damage that otherwise could be caused by a freezing event, or the like.
Several types of pumps are especially useful for pumping liquids and other fluids with minimal back-flow and that are amenable to miniaturization. An example is a gear pump, another example is a piston pump, and a third example is a variation of a gear pump in which the rotary pumping members have lobes that interdigitate with each other. Gear pumps and related pumps have experienced substantial acceptance in industry due to their comparatively small size, quiet operation, reliability, and cleanliness of operation with respect to the fluid being pumped. Gear pumps and related pumps also are advantageous for pumping fluids while keeping the fluids isolated from the external environment. This latter benefit has been further enhanced with the advent of magnetically coupled pump-drive mechanisms that have eliminated leak-prone hydraulic seals that otherwise would be required around pump-drive shafts, and thus enabled the development and use of sealed pump housings.
Gear pumps have been adapted for use in many applications, including applications requiring extremely accurate delivery of a fluid to a point of use. Consequently, these pumps are widely used in medical devices and scientific instrumentation. Developments in many other areas of technology have generated new venues for accurate pumps and related fluid-delivery systems. Such applications include, for example, delivery of liquids in any of various automotive applications. These automotive applications are demanding from technical, reliability, and environmental viewpoints. Technical demands include spatial constraints, ease of assembly and repair, and efficacy. Reliability demands include requirements for high durability, vibration-resistance, leak-resistance, maintenance of hydraulic prime, and long service life. Environmental demands include internal and external corrosion resistance, and ability to operate over a wide temperature range.
A typical automotive temperature range includes temperatures substantially below the freezing temperature of water and other dilute aqueous liquids that are exemplary pump fluids. These temperatures can be experienced, for example, whenever a motor vehicle is left out in freezing winter climate. Pumps with sealed housings tend to maintain hydraulic prime when not operating. With such pumps, a phase change of the fluid in the housing from liquid to solid renders the pump (designed for pumping liquid) incapable of normal operation and may permanently damage the pump. Hence, it is desirable that the pump assembly include a capacity for adding heat to the pump-head and/or the pump fluid (or frozen solid thereof) in the pump housing to prevent freezing of the pump fluid or to melt the solid thereof, respectively, when and as necessary.
In view of the above, the simplest solution that might be proposed is simply to add anti-freeze to the fluid or to constitute the fluid with sufficient solute to depress its freezing point. Unfortunately, changing the fluid in these ways changes its composition and possibly other important properties of the fluid, which may render the fluid ineffective for its intended purpose. Hence, there is a need for pump assemblies that can effectively add heat to the fluid in the pump housing for thawing and/or freeze-prevention purposes when required, including times in which the pump is in a primed condition but not actually pumping the fluid.
The needs articulated above are met by, inter alia, pump assemblies, pump-heads, and methods as disclosed herein. The subject pumps and pump-heads operate in a substantially primed condition. The pump can be, by way of example, a gear pump or a piston pump, but it will be understood that these specific types of pumps are not intended to be limiting. Various other specific types of pumps can readily be configured as described herein.
As used herein, a “pump medium” is the material actually pumped by the pump. Pumpability of a medium requires that the medium be a fluid, typically but not necessarily a liquid (in the liquid phase or at least include a liquid carrier). The liquid can be a suspension of or include solid particles. However, under extreme conditions the medium can be or include a solid phase. An example condition is exposure to a temperature sufficiently low for a requisite amount of time. Solids are generally not pumpable. A technical problem addressed by this invention is preventing the medium contained in the pump housing, whether the pump is running or not, from becoming unpumpable. Another technical problem addressed by this invention is prevention of a freezing condition, for the medium in the pump housing, that can damage the pump.
An embodiment of a gear-pump “pump-head” comprises a pump housing of which the pump cavity is a gear cavity. The pump housing also includes at least one inlet hydraulically coupled to the gear cavity, at least one outlet hydraulically coupled to the gear cavity, and at least one driving gear and one driven gear situated in and enmeshed with each other in the gear cavity. The gears are termed (and are examples of) “pump elements.” The pump housing of the gear pump-head can further include a rotor housing (also called a “magnet cup” or “cup-housing”). The rotor housing defines a rotor cavity that is in hydraulic communication with the gear cavity. The rotor housing normally contains the medium as well as a rotatable driven magnet that is coupled to the driving gear. Rotation of the magnet about its axis in the rotor housing causes corresponding contra-rotations of the driving gear and the driven gear in the gear cavity.
A “pump assembly” is a pump-head that includes means for causing pumping motion of at least one pump element. In many embodiments of a pump assembly a stator is placed in coaxial surrounding relationship to, but outside, the rotor housing. The stator is electronically energized, using a “driver” circuit, in a controlled manner to produce, even though the stator is stationary, a rotating electromagnetic field. The electromagnetic field penetrates through the rotor housing to engage the driven magnet and cause corresponding rotation of the driven magnet about its axis. Since the permanent magnetic field produced by the magnet is coupled to the rotating electromagnetic field produced by the stator, the rotating electromagnetic field “drives” (causes rotation of) the magnet.
The various embodiments of pump assemblies include heat-producing means that controllably, as required, heats the pump-head, the housing, and/or the medium in the housing to reverse or prevent freezing of the medium in the housing. “Controllably” means that the subject feature is turned on or off and/or operated in an active manner using dedicated component(s), rather than passively as a by-product of pump operation. The heat-producing means desirably is “integrated,” which means that components providing or constituting the subject feature are deliberately incorporated into the pump assembly.
The foregoing and additional features and advantages of the subject methods will be more readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings.
The exemplary embodiments described herein are not intended to be limiting in any way. This disclosure is directed toward all novel and non-obvious features and aspects of the disclosed embodiments, alone and in various combinations and sub-combinations with one another. The disclosure is not limited to any specific aspect or feature or combinations thereof, nor does the disclosure require that any one or more specific advantages be present or problems be solved.
As used herein, the singular forms “a,” “an,” and “the” include the plural forms unless the context clearly dictates otherwise. Additionally, the term “includes” means “comprises.” Further, the term “coupled” encompasses mechanical as well as other practical ways of coupling or linking items together, and does not exclude the presence of intermediate elements between the coupled items.
In the disclosure, certain terms may be used such as “up,” “down,” “upper,” “lower,” “horizontal,” “vertical,” “left,” “right,” and the like. These terms are used, where applicable, to provide some clarity of description when dealing with relative relationships. But, these terms are not intended to imply absolute relationships, positions, and/or orientations. For example, with respect to an object, an “upper” surface can become a “lower” surface simply by turning the object over. Nevertheless, it is still the same object.
Certain aspects of the invention pertain to pump assemblies that operate in a substantially primed condition. An exemplary embodiment of a pump 10 is shown in
The pump-cavity 16 of many gear-pumps contains a pair of intermeshed gears, including a driving gear 22 and a driven gear 24 that contra-rotate when driven to do so. Thus, in gear-pumps the pump-cavity 16 is termed a “gear-cavity.” The housings 14 of many gear-pumps also include a rotor housing 28 (also called a “magnet cup” or “cup-housing”). The rotor housing 28 defines a rotor-cavity 30 (also called a “magnet cavity”) that is in hydraulic communication with the gear-cavity. The rotor cavity 30 contains the medium and a rotatable permanent “driven magnet” 32 (or analogous “magnetically responsive means”) that is coupled to the driving gear 22. In this depicted embodiment, the magnet 30 is the “rotor” contained in the rotor housing 28. The driven magnet 32 is rotatable about its axis A in the rotor-cavity 30, which causes corresponding rotation of the driving gear 22 (at an equal angular velocity) and of the driven gear 24 in the gear-cavity 16. Since the driven magnet 32 is cylindrical, the rotor-cavity 30 is also cylindrical, with an inside diameter and length slightly greater than the outside diameter and length, respectively, of the driven magnet. The rotor-cavity 30 is in hydraulic communication with the pump cavity 16. Consequently, since the housing 14 is sealed, the housing retains some of the liquid being pumped by the pump (thereby maintaining, at least to some degree, hydraulic prime of the pump) even when the pump is not being operated.
In many embodiments of a pump assembly the mover comprises a stator 34 placed in coaxial surrounding relationship to, but outside, the rotor housing 28. The stator 34 comprises a core 50 and electrical windings 52 (
Whereas the embodiments described above are gear pumps, other embodiments are configured as piston pumps, or other type of pump comprising a moving pump element that can be situated in a pump-cavity and coupled to a driven magnet.
In some embodiments (not shown), the driven magnet inside the housing is magnetically coupled not to a stator 34 but rather to a rotatable second magnet (called a “driving magnet”) located outside the pump housing coaxially with the driven magnet. The driving magnet is mounted, for example, on the armature of a motor such that rotation of the armature about its axis correspondingly rotates the driven magnet about its axis. The axially rotating magnetic field produced by rotation of the driving magnet causes corresponding rotation of the driven magnet about its axis. Use of a stator 34 as shown in
The various embodiments of pump assemblies also include a heat-producing means that controllably, as required, heats the pump, the medium in the housing, or both to reverse or prevent freezing of the medium at least in the housing. “Controllably” means that the subject feature is turned on or off and/or operated in an active manner using dedicated component(s), not passively as a result of pump operation. The heat-producing means desirably is “integrated,” by which is meant that components providing or constituting the subject feature are deliberately incorporated into the pump assembly.
As noted, the stator 34 comprises a core 50 and multiple paired electrical windings 52 (see
An exemplary drive circuit 36 is shown in
Continuing further with
By placing at least one thermal sensor 40 at, on, or near the stator, signals from the thermal sensor(s) can be incorporated into a temperature feedback-control loop for the pump assembly. In other words, the thermal sensor(s) is used to monitor pump temperature so as to detect a temperature condition, especially occurring when the pump is idle, indicating a need to heat the pump. The components and values shown in
In another embodiment, instead of producing heat using the stator, the controlled electrical currents delivered to the stator windings for heating purposes in the foregoing embodiment are delivered instead to respective resistors that are incorporated into the driver circuit. As electrical current passes through the resistors, they produce and dissipate heat. The closer the resistors to the pump, the greater the efficiency with which the pump can be heated. To such end, the resistor(s) can be located on a circuit board 65 situated as close as possible to the rotor housing 28, for example. It is also possible to heat the pump using both the stator and one or more resistors. Note that the space inside the housing 66 provides a confined space allowing more efficient heat transfer from the resistors (or from the stator, or both) to the pump.
An embodiment directed to another aspect of the invention, namely a hydraulic circuit 100 comprising a pump assembly such as that described above, is shown in
Whereas the invention has been described in connection with representative embodiments, it will be understood that it is not limited to those embodiments. On the contrary, it is intended to encompass all alternatives, modifications, and equivalents as may be included within the spirit and scope of the invention as defined by the appended claims.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 61/463,784, filed on Feb. 22, 2011, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61463784 | Feb 2011 | US |