1. Field of the Invention
This invention relates to pumps and, in particular, to nonaerosol pump sprayers
2. Description of the Related Art
Noncontainer pressurizing pump sprayers commonly utilize an integral cylinder and plunger arrangement to generate pressure to expel liquid, such as insecticide and fertilizer from a container. Noncontainer pressurizing pump sprayers are desirable in that they do not utilize pressurized containers which must be handled carefully and at controlled temperatures to avoid the risk of explosion. Noncontainer pressurizing pump sprayers have a number of other advantages, including not using propellants which destroy the ozone and being relatively inexpensive.
There are two common varieties of noncontainer pressurizing pump sprayers: pump sprayers that are pressurized on the upstroke and pump sprayers that are pressurized on the downstroke. Pump sprayers that are pressurized on the downstroke typically utilize a return spring which biases the plunger upward after the pressurization stroke. Examples of such noncontainer pressurizing pumps can be found in U.S. Pat. Nos. 4,174,055 and 6,296,154. While these arrangements have been successful, noncontainer pressurizing pumps are still relatively complicated and expensive devices. As such, there is a general need to develop noncontainer pressuring pumps that utilize fewer parts and/or can be made out of less expensive materials.
The present invention includes an apparatus and pump attachment particularly adapted to form a noncontainer pressurizing pump sprayer which overcomes the drawbacks of the prior art.
One aspect of an embodiment of the present invention is a pump attachment for a container. The pump attachment comprises a body, a shaft, a piston, a handle and a spray nozzle. The body defines a chamber and having a first end and a second end and a wall extending between the first end and the second end. The shaft extends through an opening in the first end of the chamber. The piston is reciprocally mounted within the chamber. The piston includes an upper surface and a lower surface and a bore extending from the upper surface to the lower surface. The piston is in sealing engagement with the interior wall of the body. The piston separates the chamber into an upper portion above the upper surface of the piston and a lower portion below the lower surface of the piston. The handle is coupled to the piston through the shaft. An inlet valve at the second end of the body is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber. A biasing member is positioned between the piston and the first end of the elongate chamber. The spray nozzle comprises an actuator and a discharge outlet. The actuator is coupled to a spray valve for controlling the flow of chemical from the lower portion of the chamber through the spray nozzle to the discharge outlet. The spray nozzle includes a tube that extends continuously from a point upstream of the spray valve to a point downstream of the spray valve. The point upstream of the spray valve is in fluid communication with the lower portion of the chamber and the point downstream of the spray valve is in fluid communication with the discharge outlet. In certain embodiments, the pump attachment is used in combination with a container, which defines a cavity for storing a chemical.
Another aspect of an embodiment of the present invention is a pump attachment for a container comprising a body, a shaft, a piston, a handle and a spray nozzle. The body defines a chamber having a first end and a second end and a wall extending between the first end and the second end. The shaft extends through an opening in the first end of the chamber. The piston is reciprocally mounted within the chamber. The piston includes an upper surface and a lower surface and a bore extending from the upper surface to the lower surface. The piston is in sealing engagement with the interior wall of the body. The piston separates the chamber into an upper portion above the upper surface of the piston and a lower portion below the lower surface of the piston. The handle coupled to the piston through the shaft. An inlet valve is at the second end of the body and is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber. A biasing member lies between the piston and the first end of the elongate chamber. The spray nozzle comprises a body that defines an internal channel having an inlet end, an actuator and a discharge outlet. The actuator is coupled to a spray valve for controlling the flow of chemical from the lower portion of the chamber through the spray nozzle to the discharge outlet. A continuous piece of tubing which has a first end is coupled to the piston and is in fluid communication with the lower portion of the chamber and has a second end, which extends into the spray nozzle through the inlet end of the internal channel. In certain embodiments, the pump attachment is used in combination with a container, which defines a cavity for storing a chemical.
Yet another aspect of an embodiment of the present invention is a pump attachment for a container that comprises a body defining a chamber and having a first end and a second end and a wall extending between the first end and the second end. A piston is reciprocally mounted within the chamber. The piston includes an upper surface and a lower surface and a bore extending from the upper surface to the lower surface. The piston is in sealing engagement with the interior wall of the body. The piston separates the chamber into an upper portion above the upper surface of the piston and a lower portion below the lower surface of the piston. A handle is coupled to the piston through a relatively rigid connective member. A continuous piece of flexible tubing which has a first end, is coupled to the piston and is in fluid communication with the lower portion of the chamber. An inlet valve is at the second end of the body. The inlet valve is configured to permit the flow of fluid into the chamber and restrict the flow of fluid out of the chamber. A biasing member is positioned between the piston and the first end of the elongate chamber. A spray nozzle comprises an actuator and a discharge outlet, which is in fluid communication with a second end of the flexible tubing. The actuator being coupled to a spray valve for controlling the flow of chemical from the lower portion of the chamber through the spray nozzle to the discharge outlet. In certain embodiments, the pump attachment is used in combination with a container, which defines a cavity for storing a chemical.
Although this invention has been described in terms of certain preferred embodiments, other embodiments that will be apparent to those of ordinary skill in the art are intended to be within the scope of this invention. Accordingly, the scope of the invention is intended to be defined by the claims that follow.
These and other aspects of the invention will now be discussed in connection with the accompanying drawings, which form a part hereof.
With reference to
With reference to
The coupler 70 (see
As shown in
The piston 130 divides the internal chamber 42 of the body 40 into a first or upper portion 150 and a second or lower portion 152. See
With continued reference to
With particular reference to
The tubing 222 defines a chemical flow path that is in fluid communication with the lower portion 152 of the internal chamber 42. Advantageously, the tubing 222 extends continuously through the handle 190 and is coupled to the piston 130. In the illustrated embodiment (see
With reference now to
In the illustrated embodiment, the proximal end 512 of the body 500 includes an inlet opening 514 for receiving the tubing 222. The tubing 222 advantageously continuously extends through the body 500 and through a valve 516, which will be described in more detail below. The valve 516 is controlled by the actuator 240, which is located on the underside of the spray nozzle 220.
The tubing 222 advantageously also extends continuously from the valve 516 to the discharge nozzle 508. As seen in
With continued reference to
In the illustrated embodiment, the tubing 222 is coupled to the piston 130 and the discharge nozzle 508 and extends continuously between these two components. In modified embodiments, the tubing 222 may be coupled to the piston 130 and extend continuously through the handle 190 and/or the tubing 222 may extend continuously from the inlet opening 514 of the spray nozzle 220 through the valve 516 and be coupled to the discharge nozzle 508 and/or extend to the discharge outlet 510. In yet another embodiment, the tubing 222 may extend continuously from a point upstream of the valve 516 to a point downstream of the valve 516. In still yet another embodiment, the tubing 222 is coupled to the piston and extends continuously to spray nozzle 220. These embodiments and various combination and sub-combinations thereof advantageously reduce the number of sealing components (e.g., O-rings and sealing members) required to manufacture the attachment 30. Similarly, it can reduce tolerance issues, which would otherwise be involved in linking a series of mating components. In this manner, these embodiments may dramatically reduce the costs of manufacturing and assembly the attachment 30. In the embodiments, in which the tubing 222 is divided into two or more portions, the portions can be connected via plugs with internal bores or a combination of O-rings and other components (e.g., fittings) as will be apparent to those of skill in the art.
The valve 516 will now be described in detail with reference to
With reference to
With continued reference to
The tubing 222 in the illustrated embodiment generally comprises a tubular wall member 223, which defines a chemical path 225 through which chemicals from the container can flow. Advantageously, the tubing 222 may be made of a flexible, light weight material with substantially uniform properties throughout the length of tubing 222 used in the attachment 30.
With to reference back to
The valve 609 will now be described in detail. The actuator 608 positioned at least partially within an annular housing 630, which, in the illustrated embodiment, extends from the body 602. The actuator 608 is coupled to a stem 632, which is formed from a pair spaced a part leg members 633a, 633b that extend from the actuator 608. A pinching member 634 is positioned between the leg members 633a, 633b. As seen in
With particular reference to
With reference to
Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof In addition, while a number of variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combination or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combine with or substituted for one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.
This application is a continuation of U.S. patent application Ser. No. 10/406,147, filed Apr. 2, 2003 now U.S. Pat. No. 6,953,133, which claims the priority benefit under 35 U.S.C.§119(e) of Provisional Application 60/370,109 filed Apr. 2, 2002.
Number | Name | Date | Kind |
---|---|---|---|
665914 | Kindermann | Jan 1901 | A |
1417951 | Staples et al. | May 1922 | A |
1671779 | Pearsons | May 1928 | A |
1681845 | Dilley et al. | Aug 1928 | A |
1730684 | Phillips | Oct 1929 | A |
1814504 | Collins | Jul 1931 | A |
2048142 | Santurello | Jul 1936 | A |
2060297 | Fox | Nov 1936 | A |
2096042 | Clifford | Oct 1937 | A |
2198933 | Damkroger et al. | Apr 1940 | A |
2232522 | Gray | Feb 1941 | A |
2341031 | Flynn | Feb 1944 | A |
2342288 | Mai | Feb 1944 | A |
2474748 | McMurray | Jun 1949 | A |
2521164 | Hayes | Sep 1950 | A |
2537872 | Wright | Jan 1951 | A |
2545319 | Sundholm | Mar 1951 | A |
2865540 | Gray | Dec 1958 | A |
2881810 | Breitenstein | Apr 1959 | A |
3002699 | Pinke | Oct 1961 | A |
3092330 | Ridenour et al. | Jun 1963 | A |
3129856 | Jokelson | Apr 1964 | A |
3299960 | Stern | Jan 1967 | A |
3584834 | Reid et al. | Jun 1971 | A |
3730398 | Goda | May 1973 | A |
3792800 | Capra et al. | Feb 1974 | A |
3797748 | Nozawa et al. | Mar 1974 | A |
3901449 | Bochmann | Aug 1975 | A |
3921861 | Kondo | Nov 1975 | A |
3940029 | Horvath | Feb 1976 | A |
4050860 | Beres | Sep 1977 | A |
4105145 | Capra | Aug 1978 | A |
4109832 | Kutik et al. | Aug 1978 | A |
4155489 | Steiman | May 1979 | A |
4167941 | Capra et al. | Sep 1979 | A |
4174055 | Capra et al. | Nov 1979 | A |
4176764 | Capra et al. | Dec 1979 | A |
4183449 | Blake | Jan 1980 | A |
4192464 | Chow | Mar 1980 | A |
4210261 | Trujillo et al. | Jul 1980 | A |
4222500 | Capra et al. | Sep 1980 | A |
4222501 | Hammett et al. | Sep 1980 | A |
4231493 | Kutik et al. | Nov 1980 | A |
4235353 | Capra et al. | Nov 1980 | A |
4260082 | Rooney et al. | Apr 1981 | A |
4271990 | Kutik et al. | Jun 1981 | A |
4316600 | Parise et al. | Feb 1982 | A |
4325499 | Shay | Apr 1982 | A |
4325500 | Shay | Apr 1982 | A |
4325501 | Shay | Apr 1982 | A |
4350299 | Stephenson et al. | Sep 1982 | A |
4392594 | Swett et al. | Jul 1983 | A |
4420097 | Motsenbocker | Dec 1983 | A |
4524888 | Tada | Jun 1985 | A |
4618099 | Nagao et al. | Oct 1986 | A |
4635830 | Wehr et al. | Jan 1987 | A |
4809878 | Rainey | Mar 1989 | A |
4863302 | Herzfeld et al. | Sep 1989 | A |
4872595 | Hammett et al. | Oct 1989 | A |
4899913 | Ruscitti et al. | Feb 1990 | A |
4901878 | Humphries | Feb 1990 | A |
4930686 | Ellison | Jun 1990 | A |
4964547 | Lina | Oct 1990 | A |
5064168 | Raines et al. | Nov 1991 | A |
5183189 | Baudin | Feb 1993 | A |
5363993 | Mascitelli et al. | Nov 1994 | A |
5373973 | Foster | Dec 1994 | A |
5375745 | Ritsche | Dec 1994 | A |
5381932 | Humphrey | Jan 1995 | A |
5395032 | Fuchs | Mar 1995 | A |
5419463 | Mizushima et al. | May 1995 | A |
5429275 | Katz | Jul 1995 | A |
5469993 | Hauf et al. | Nov 1995 | A |
5485942 | Foster | Jan 1996 | A |
5497944 | Weston et al. | Mar 1996 | A |
5553750 | Foster | Sep 1996 | A |
5601211 | Foster | Feb 1997 | A |
5609272 | Brass et al. | Mar 1997 | A |
5649664 | Brass et al. | Jul 1997 | A |
5651908 | Mansfield | Jul 1997 | A |
5676314 | Brass et al. | Oct 1997 | A |
5755361 | Restive et al. | May 1998 | A |
5810211 | Shanklin et al. | Sep 1998 | A |
5816447 | Shanklin et al. | Oct 1998 | A |
D402205 | Shanklin et al. | Dec 1998 | S |
5860574 | Shanklin et al. | Jan 1999 | A |
D407312 | Shanklin et al. | Mar 1999 | S |
5918782 | Shanklin et al. | Jul 1999 | A |
5938116 | Restive et al. | Aug 1999 | A |
6089414 | Shanklin et al. | Jul 2000 | A |
6095434 | Montenegro | Aug 2000 | A |
6170706 | Havlovitz | Jan 2001 | B1 |
6217331 | Rogers et al. | Apr 2001 | B1 |
6264120 | Wintering et al. | Jul 2001 | B1 |
6296154 | Shanklin et al. | Oct 2001 | B1 |
6322051 | Salmela | Nov 2001 | B1 |
6367775 | Nimberger | Apr 2002 | B1 |
6405907 | Roberts | Jun 2002 | B1 |
6415956 | Havlovitz | Jul 2002 | B1 |
6953137 | Nakano et al. | Oct 2005 | B2 |
Number | Date | Country |
---|---|---|
985738 | Aug 1993 | AP |
0 963912 | Jul 1964 | EP |
0 583 902 | Feb 1994 | EP |
0583902 | Feb 1998 | EP |
963912 | Jul 1964 | GB |
2 269 796 | Feb 1994 | GB |
2269796 | Feb 1994 | GB |
WO 9403278 | Feb 1994 | WO |
935738 | Aug 1993 | ZA |
Number | Date | Country | |
---|---|---|---|
20060060613 A1 | Mar 2006 | US |
Number | Date | Country | |
---|---|---|---|
60370109 | Apr 2002 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10406147 | Apr 2003 | US |
Child | 11224677 | US |