The present disclosure relates to the technical field of a compressor, and in particular, to a pump body assembly and a compressor.
Compared with other types of compressors, the sliding vane compressor with advantages such as simple parts, absent eccentric structure, stable torque and small vibration, is applied in a wide range of fields. The sliding vane compressor generally has a plurality of sliding vanes, and its operation principles are as follows: when a spindle rotates, the sliding vanes within the sliding vane chute of the spindle perform complex movement together, and a cavity formed by the front sliding vanes, rear sliding vanes, the spindle and the cylinder continuously changes periodically along with rotation of the spindle so as to achieve compression or expansion. Therefore, the prerequisite for normal operation of the sliding vane compressor is that the head of the sliding vane has to always be closely attached to an inner wall of the cylinder within the entire operation cycle. During operation of the sliding vane compressor, the head of its sliding vane is always subjected to the action of a gas force within the cavity. To allow the sliding vane to project out of the sliding vane chute and closely attach to the inner wall of the cylinder, it is necessary to ensure that the tail of the sliding vane has an action force greater than the gas force to which the head is subjected to. That is, it is necessary to provide a sufficient back pressure to give the sliding vane.
The present disclosure is to provide a pump body assembly and a compressor to solve the problem of insufficient back pressure of the sliding vane in the related art.
According to one aspect of the present disclosure, a pump body assembly is provided. The pump body assembly comprises: a spindle, wherein the spindle has a sliding vane chute, a back pressure oil cavity being at least a part of an oil passage is located at a tail end of the sliding vane chute, an oil outlet of the back pressure oil cavity is located at the top of the back pressure oil cavity, and a position of the oil inlet of the back pressure oil cavity is lower than that of an oil outlet of the back pressure oil cavity such that a lubrication medium enters the back pressure oil cavity through the oil inlet of the back pressure oil cavity and fills up the back pressure oil cavity and flows out from the top of the back pressure oil cavity.
In some embodiments, the spindle further has a central oil hole extending upward from the bottom and a radial oil hole communicating with the central oil hole, the central oil hole and the radial oil hole are a part of the oil passage, so that the lubrication medium flows to the back pressure oil cavity through the central oil hole and the radial oil hole.
In some embodiments, a position of the radial oil hole is lower than that of the oil inlet of the back pressure oil cavity, and the pump body assembly also comprises a lower flange, an oil passage structure of the lower flange is provided on a lateral surface of the lower flange facing towards the back pressure oil cavity, the oil hole communicates with the oil inlet of the back pressure oil cavity through the oil passage structure of the lower flange, and the oil passage structure of the lower flange is a part of the oil passage.
In some embodiments, the oil passage structure of the lower flange is a back pressure oil chute of the lower flange provided on the lower flange, wherein the back pressure oil chute of the lower flange is a stepped chute which is deeper along a direction far away from the spindle.
In some embodiments, a projection of the stepped chute on the lower flange are two arc profiles and the arc profile far away from the spindle in the two arc profiles is aligned with the back pressure oil cavity.
In some embodiments, the pump body assembly further comprises: an upper flange, wherein an oil passage structure of the upper flange is provided on a lateral surface of the upper flange facing towards the back pressure oil cavity; a bearing cylinder, having a roller accommodating cavity and a roller arranged within the roller accommodating cavity, the oil outlet of the back pressure oil cavity communicates with the roller accommodating cavity through the oil passage structure of the upper flange, and the oil passage structure of the upper flange and the roller accommodating cavity are a part of the oil passage.
In some embodiments, the oil passage structure of the upper flange comprises: a back pressure oil chute of the upper flange communicating with the oil outlet of the back pressure oil cavity; a radial oil passage hole extending along a radial direction of the upper flange, wherein at least a part of the radial oil passage hole communicates with the back pressure oil chute of the upper flange; a communication hole, through which the roller accommodating cavity communicates with the radial oil passage hole.
In some embodiments, a projection of the back pressure oil chute of the upper flange on the upper flange is an arc profile.
In some embodiments, the oil passage structure of the upper flange comprises an oil distribution chute, wherein the back pressure oil chute of the upper flange communicates with the inner wall of the upper flange through the oil distribution chute, and there is a gap between the inner wall of the upper flange and the spindle, such that the lubrication medium flows into the gap through the back pressure oil chute of the upper flange and the oil distribution chute.
In some embodiments, a ratio of the cross-sectional area of the oil distribution chute to that of the radial oil passage hole is 3:7.
In some embodiments, the pump body assembly further comprises a lower flange, wherein an oil outlet chute is provided on a lateral surface of the lower flange facing towards the back pressure oil cavity, the bottom of the roller accommodating cavity communicates with the oil outlet chute, and the oil outlet chute extends to an edge of the lower flange, wherein the oil outlet chute is a part of the oil passage.
In some embodiments, the pump body assembly further comprises a lower flange having an axially penetrating oil drain hole, wherein the bottom of the roller accommodating cavity communicates with the top of the oil drain hole, and the oil drain hole is a part of the oil passage.
In some embodiments, the pump body assembly further comprises a lower flange, wherein an oil drain communication chute is provided on a lateral surface of the lower flange facing towards the back pressure oil cavity; the bearing cylinder comprises: an axial oil drain channel, wherein the bottom of the roller accommodating cavity communicates with the bottom of the axial oil drain channel through the oil drain communication chute; a radial oil drain passage, wherein the top of the axial oil drain passage communicates with an outer circumferential surface of the bearing cylinder through the radial oil drain passage, and the axial oil drain passage and the radial oil drain passage are part of the oil passage.
According to another aspect of the present disclosure, a compressor is provided. The compressor comprises the above-described pump body assembly.
By applying the technical solution of the present disclosure, the pump body assembly comprises a spindle having a sliding vane chute, wherein a tail end of the sliding vane chute is a back pressure oil cavity which is at least a part of the oil passage, and an oil outlet of the back pressure oil cavity is located at the top of the back pressure oil cavity. Moreover, the position of an oil inlet of the back pressure oil cavity is lower than that of the oil outlet of the back pressure oil cavity, so that a lubrication medium enters the back pressure oil cavity through the oil inlet of the back pressure oil cavity and fills up the back pressure oil cavity before flowing out from the top of the back pressure oil cavity.
Since the back pressure oil cavity is at the tail end of the sliding vane chute, a lubrication medium is injected into the back pressure oil cavity so as to provide a back pressure for the sliding vane within the sliding vane chute. In addition, as the position of the oil inlet of the back pressure oil cavity is lower than that of the oil outlet of the back pressure oil cavity, when the lubrication medium flows into the back pressure oil cavity, it is possible to effectively ensure that the back pressure oil cavity is filled up to provide sufficient back pressure for the sliding vane, thereby ensuring that the head of the sliding vane is always closely attached to the inner wall of the bearing cylinder, reducing the leakage problem of the head of the sliding vane, and avoiding the risk that the sliding vane is easily retracted and disengaged from the inner wall of the cylinder. In this way, it is possible to effectively avoid that the head of the sliding vane is disengaged from the bearing cylinder, which causes repeated collisions between the sliding vane and the bearing cylinder and increases the noise and vibration of the pump body assembly, thereby affecting the reliability of the sliding vane and the pump body assembly. In addition, during the process of flowing through the back pressure oil cavity, the lubrication medium produces a favorable lubrication effect on the sliding vane chute, and fully takes away the heat produced by each component, which is favorable for improving the stability of the pump body assembly.
The accompanying drawings of the specification constituting a part of the present application are intended to provide a In some embodiments understanding of the present disclosure. The exemplary embodiments of the present disclosure and their descriptions which are used to explain the present disclosure, do not constitute an improper limitation of the present disclosure. In the accompanying drawings:
Wherein, the above-described accompanying drawings comprise the following reference signs:
100. spindle; 110. sliding vane chute; 120. back pressure oil cavity; 121. oil outlet of back pressure oil cavity; 122. oil inlet of back pressure oil cavity; 130. central oil hole; 140. radial oil hole; 150. sliding vane; 200. lower flange; 210. oil passage structure of lower flange; 220. oil outlet chute; 230. oil drain hole; 240. oil drain communication chute; 300. upper flange; 310. oil passage structure of upper flange; 311. back pressure oil chute of upper flange; 312. radial oil hole; 313. communication hole; 314. oil distribution chute; 320. blind solder; 400. bearing cylinder; 410. roller accommodating cavity; 420. roller; 430. axial oil drain channel; 440. radial oil drain channel; 500. oil deflector.
It should be noted that, in the case where there is no conflict, the embodiments in the present application and the features in the embodiments are combined with each other.
The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
It should be noted that, unless otherwise specified, all the technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
In the present disclosure, in the case there is no explanation to the contrary, the orientation words used such as “up, down, top, bottom” are usually in terms of the directions shown in the accompanying drawings, or in terms of the components themselves in a vertical, perpendicular or gravitational direction. Similarly, for ease of understanding and description, the terms “inner and outer” refer to the interior and exterior relative to the contour of each component itself, but the above-described orientation words are not intended to limit the present disclosure.
In order to solve the problem of insufficient back pressure of the sliding vane in the related art, the present disclosure provides a pump body assembly and a compressor. Wherein, the compressor comprises the pump body assembly described below.
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Since the back pressure oil cavity 120 is at the tail end of the sliding vane chute 110, a lubrication medium is injected into the back pressure oil cavity 120 so as to provide a back pressure for the sliding vane 150 within the sliding vane chute 110. In addition, as the position of the oil inlet 122 of the back pressure oil cavity is lower than that of the oil outlet 121 of the back pressure oil cavity, when the lubrication medium flows into the back pressure oil cavity 120, it is possible to effectively ensure that the back pressure oil cavity 120 always maintains a filled-up state, so as to provide sufficient back pressure for the sliding vane 150, thereby ensuring that the head of the sliding vane 150 is always closely attached to the inner wall of the bearing cylinder 400, reducing the leakage problem of the sliding vane 150 head and avoiding the risk that the sliding vane 150 is easily retracted or disengaged from the inner wall of the cylinder. In this way, it is possible to effectively avoid that the head of the sliding vane 150 is disengaged from the bearing cylinder 400, which causes repeated collisions between the sliding vane 150 and the bearing cylinder 400 and increases the noise and vibration of the pump body assembly, thereby affecting the reliability of the sliding vane 150 and the pump body assembly. In addition, during the process of flowing through the back pressure oil cavity 120, the lubrication medium produces a favorable lubrication effect on the sliding vane chute 110 and also fully takes away the heat produced by the movement of each friction pair, which is favorable for improving the stability of the pump body assembly.
It should be noted that, due to the presence of the on-way pressure drop and over-compression of the lubrication medium, if the back pressure oil cavity 120 is not filled up with oil, the back pressure at the tail of the sliding vane 150 is not able to satisfy the requirement that the sliding vane is always closely attached to the inner wall of the cylinder during the exhaust phase, and there is a risk that the sliding vane 150 is disengaged, which is likely to cause collision of the sliding vane 150 and affect the reliability of the sliding vane 150 and the noise and vibration of the compressor as a whole. Therefore, to ensure that the back pressure oil cavity 120 is filled up with oil to improve the back pressure of the sliding vane 150 in an exhaust section so as to ensure that the sliding vane 150 is not retreated is critical to the reliability and noise and vibration of the compressor.
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It should be noted that the central oil hole 130 is a blind hole.
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It should be noted that one end of the radial oil passage hole 312 remote from the spindle 100 is blocked in a manner using a blind solder 320, which is machined conveniently and fast. Of course, it is also possible to block in a manner using welding or screws for example.
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Alternatively, the ratio of the cross-sectional area of the oil distribution chute 314 to the radial oil passage hole 312 is less than or equal to 1. In this way, it is possible to ensure that there is a reduced on-way loss of the lubrication medium during the flow process of the oil passage, and that the operation of the pump body assembly is more reliable with a better operation effect, in conjunction with the length of the oil passage and the size of the pipe diameter as well as the demand of each structure for the lubrication medium.
Preferably, the ratio of the cross-sectional area of the oil distribution chute 314 to the radial oil passage hole 312 is 3:7. In this way, most of the oil flows out from the radial oil passage hole 312 to ensure sufficient lubrication and heat dissipation of the bearing cylinder 400, and sufficient lubrication medium to the spindle 100, so that the pump body assembly operate in a most reliable manner with an optimum operation effect.
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In the present embodiments, the final oil outlet of the oil passage is provided on the lower flange 200. This is because the circulation of the lubrication medium in the oil passage produces an on-way pressure loss. If the oil outlet is exposed in the high-pressure gas within the compressor cavity, when there is pressure fluctuation within the compressor cavity, the phenomenon of gas channeling is likely to occur, which is not favorable for the lubrication medium to fill up the back pressure oil cavity 120. In the present disclosure, the oil outlet is provided on the lower flange 200 at a lower position, so that even when there is a low oil level within the compressor cavity, it is also possible to ensure that the oil outlet is below the liquid level, so as to avoid the risk of high-pressure gas channeling. The overall oil passage design ensures that the initial oil inlet has an area larger than that of the final oil outlet, thereby realizing more inflow and less outflow, and further ensuring that the back pressure oil cavity 120 is filled up with oil.
The difference from the first embodiment is that the structure of the lower flange 200 is different.
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The difference from the first embodiment is that the structure of the lower flange 200 is different.
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In the present embodiment, the oil passage within the bearing cylinder 400 is U-shaped.
From the above description, it is seen that the above-described embodiments of the present disclosure achieve the following technical effects:
1), since the back pressure oil cavity at the tail end of the sliding vane chute is filled up with lubrication medium, it is possible to provide sufficient back pressure for the sliding vane within the sliding vane chute so as to ensure that the head of the sliding vane is always closely attached to the inner wall of the bearing cylinder, reduce the leakage problem of the head of the sliding vane, and avoid the risk that the sliding vane is easily retracted and disengaged from the inner wall of the cylinder, which is favorable for improving the performance of the compressor;
2) it is possible to effectively avoid that the head of the sliding vane is disengaged from the bearing cylinder, which causes repeated collisions between the sliding vane and the bearing cylinder and increases the noise and vibration of the pump body assembly, thereby affecting the reliability of the sliding vane and the pump body assembly;
3) it is possible to solve the problem of lubrication and heat dissipation of the bearing cylinder, improve the reliability of the bearing cylinder, reduce the suction heating caused by the bearing cylinder, and enhance the performance of the compressor;
4) the lubrication medium produces a favorable lubricating effect on the sliding vane chute, and fully takes away the heat produced by each component, which is favorable for improving the stability of the pump body assembly;
5) the parts of the compressor are easily machined and assembled, which improves the noise and vibration of the compressor, and improves the overall energy efficiency and reliability of the compressor.
Apparently, the above-described embodiments are merely part of the embodiments of the present disclosure, rather than all the embodiments. On the basis of the embodiments of the present disclosure, all the other embodiments acquired by those skilled in the art on the premise that no inventive effort is involved should fall into the protection scope of the present disclosure.
It is to be noted that the terms used here are only for the purpose of describing particular embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used here, the singular forms are also intended to include plural forms unless otherwisely specified additionally in the context. In addition, it should also be understood that when the term “contains” and/or “comprises” is used in the present specification, it is intended to indicate the presence of features, steps, operations, devices, assemblies, and/or combinations thereof.
It should be noted that the terms “first”, “second” and the like in the specification and claims of the present application and the above-described accompanying drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It is to be understood that the data thus used is interchangeable as appropriate, such that the embodiments of the present application described here are implemented in a sequence other than those illustrated or described here.
The foregoing descriptions are only preferred embodiments of the present disclosure, but do not serve to limit the present disclosure. For those skilled in the art, various modifications and changes are made in the present disclosure. Any amendment, equivalent replacement, improvement, and the like made within the spirit and principles of the present disclosure should all be contained within the protection scope of the present disclosure.
Number | Date | Country | Kind |
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201811014368.8 | Aug 2018 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/120666 | 12/12/2018 | WO | 00 |