1. Technical Field
This disclosure relates generally to pumps and more particularly though not exclusively to centrifugal pumps for handling slurries.
2. Background Art
Centrifugal slurry pumps typically comprise a casing with a pumping chamber therein in which is disposed an impeller mounted for rotation on an impeller shaft. The impeller shaft enters the pumping chamber from the rear side, or drive side, of the pump housing. A discharge outlet extends tangentially from the periphery of the pump housing and provides for the discharge of fluid from the pump chamber.
One form of conventional pump casing for a centrifugal pump is illustrated in
The pump casing 10 includes a peripheral wall portion 12 having a pumping chamber 14 therein and opposed sides 15 and 16 (
In other forms of centrifugal pumps an outer housing may be provided which encases the pump casing which is shown in
The pump casing may be formed from hard metal such as a white iron, or an elastomeric material, such as rubber. The pump casing may further include side liners mounted at respective sides 15, 16 of the pump casing 10. As is best seen in
In use, a centrifugal slurry pump is required to operate over a wider range of flows and pressure heads during its normal operation, and may even be driven via a variable speed drive to achieve a wide operational range of flow and pressure. Depending on the pump speed, the slurry flow and particles which exit the rotating impeller into the volute region will either exit the volute into the discharge outlet (flow B in
Centrifugal slurry pumps are typically not used in mining application at flows higher than the BEP flow, due to the accelerated erosive wear of the components which may occur. Instead, a centrifugal slurry pump is selected such that the flow is between 30 and 100% of the BEP flow at any one operating speed. Under these operating conditions, the degree of recirculation (flow A) around the volute can increase, which can also cause more turbulence within the volute, particularly at the cutwater region of the volute. Since the flow approaching the cutwater is more turbulent, the velocity will not be uniform, nor have a smooth flow to match the cutwater angle.
The recirculating flow in the volute is influenced by the cutwater 19 and also by the transition zones 17 shown in
As mentioned earlier, centrifugal slurry pumps may, in one form typically comprise an outer casing with an internal liner moulded from a wear resisting elastomer compound. In this form, both the outer casing and the liner are traditionally manufactured in two parts or halves which are held together with bolts positioned at the external periphery of the casing. The two parts join along a plane which is generally perpendicular to the axis of rotation of the pump impeller.
When assembled, the two parts form a housing having a front side with an inlet therein and a rear side, the two parts defining a pumping chamber therein in which is disposed an impeller mounted for rotation on an impeller shaft. In some embodiments the impeller shaft enters the pumping chamber from the rear side and an outlet is provided at a peripheral side edge or wall portion of the housing.
As described earlier, the cutwater separates the flow circulating in the pumping chamber from the flow discharging through the outlet. The flow can have pressure fluctuations imposed on it as a result of the impeller pumping vanes passing the cutwater as the impeller rotates. The cutwater has unequal pressure distribution on its opposing sides due to the nature of the flow. Pressure pulses can cause the rubber to vibrate which results in fretting on the contact surfaces of the rubber liners and/or of the rubber inside the pump casing. Vibration in rubber also causes hysteresis losses within the rubber which can lead to breakdown of the rubber and a reduction in its strength due to a build-up of temperature from the losses.
In a first aspect, embodiments are disclosed of a pump casing for a centrifugal pump, the pump casing including a main pumping chamber having:
Such a configuration of the transition surface can reduce the incidence of swirling flow vortex patterns on either side of the volute, resulting in a reduction in the wear and erosion of the material in and around the cutwater region. The reduction of such flows has the advantage of retarding the development of conditions which can result in poorer pumping performance.
The cutwater is arranged to distribute the flow into the discharge outlet and to reduce the recirculation flow of material into the main pumping chamber. In some embodiments, the transition surface may also include at least one blend or transition region to provide a smooth taper between the cutwater and the said inner peripheral surfaces of the main pumping chamber and the discharge outlet.
In some embodiments, the protrusion itself may, for example, have generally rounded edges. The protrusion may, for example, have a bump shape or a dimple shape, or a tongue-like shape, although other shapes which achieve the desired operating flow regime are possible. In some embodiments, the protrusion may extend into the discharge outlet itself.
In some embodiments, the main pumping chamber can comprise two opposing side wall portions and the protrusion is disposed generally centrally between the said side wall portions. In some embodiments, and depending upon the circumstances of the particular application, the protrusion may not be generally centrally located, but can be off-center or arranged to extend from one of the side wall portions.
In some embodiments, the protrusion may be of an elastomeric, metallic or any other suitable material which provides suitable wear resistance characteristics.
In some embodiments, a protrusion can be retrofitted to the transition surface of a prior art pump casing to form the profiled section, by using any appropriate fixing or joining technique.
In some embodiments, the main pumping chamber may be of a generally volute shape. In one embodiment, the pump casing can be in the form of a liner for a pump having an outer housing.
In some embodiments, the pump casing comprises two side parts which can be fitted together so as to form the pump casing wherein each of the side parts comprises a part of the main pumping chamber, the discharge outlet and the cutwater and wherein each part of said cutwater has reinforcement associated therewith.
In some embodiments, the reinforcement includes a projection on one of the parts of the cutwater and a co-operating recess on the other of the parts of the cutwater, the projection being receivable within the recess when the side parts are fitted together.
In some embodiments, the cutwater includes a leading edge, said reinforcement being spaced from the leading edge of the cutwater.
In some embodiments, the projection extends into the recess when fitted sufficiently to account for any wear of the casing when in use. In some embodiments, the reinforcement is spaced from the inner peripheral surface of the pumping chamber and is also spaced from the inner peripheral surface of the discharge outlet.
In some embodiments, the recess and the projection are generally rectangular when viewed in cross-section having a longitudinal axis extending in the direction of the cutwater.
In some embodiments, the reinforcement includes a recess in each part of the cutwater and an insert having opposed end portions receivable within respective recesses.
In some embodiments, the insert is formed from plastics, ceramic, or metallic material.
In a second aspect, embodiments are disclosed of a pump liner for a centrifugal pump comprising two side parts which can be fitted together so that the pump liner comprises a main pumping chamber, an inlet to the main pumping chamber and a discharge outlet extending from the main pumping chamber, said main pumping chamber and said discharge outlet each having an inner peripheral surface, a transition portion having a transition surface between the inner peripheral surfaces of said pumping chamber and said discharge outlet, said transition portion including a cutwater wherein each of said side parts comprises a part of the main pumping chamber, the discharge outlet and the transition portion and wherein each part of said transition portion having reinforcement associated therewith.
The reinforcement reduces the effect of flow, vibration and pressure effects on the wear on the rubber liner, especially at the region of the cutwater. The reinforcement can also reduce the risk of breakage or fracture of a portion of the cutwater.
In some embodiments, the reinforcement includes a projection on one of the parts of the transition portion and a co-operating recess on the other of the parts of the transition portion, the projection being receivable within the recess when the side parts are fitted together.
In some embodiments, the cutwater includes a leading edge, said reinforcement in the transition portion being spaced from the leading edge of the cutwater.
In some embodiments, the projection extends into the recess when fitted sufficiently to account for any wear of the liner when in use. In some embodiments, the reinforcement is spaced from the inner peripheral surface of the pumping chamber and discharge outlet.
In some embodiments, the recess and said projection are generally rectangular when viewed in cross-section having a longitudinal axis extending in the direction of the cutwater.
In some embodiments, the reinforcement includes a recess in each part of the transition portion and an insert having opposed end portions receivable within respective recesses.
In some embodiments, the insert is formed from plastics, ceramic, or metallic material.
In a third aspect, embodiments are disclosed of a centrifugal pump comprising a pump casing as described above in any one of the preceding embodiments with a main chamber therein, an inlet opening and a discharge outlet, an impeller disposed within the main chamber and mounted for rotation on an impeller shaft.
In some embodiments, the pump casing is in the form of a liner disposed within an outer casing.
In a fourth aspect, embodiments are disclosed of a method of fitting a liner within a pump as described above wherein the liner is fitted within the main chamber.
Notwithstanding any other forms which may fall within the scope of the apparatus as set forth in the Summary, specific embodiments will now be described, by way of example, and with reference to the accompanying drawings in which:
Referring to
The pump casing 30 has generally circular openings 31 and 32 located in opposed sides thereof, one of which will provide for an inlet opening 32 for the introduction of a flow of material into the main pumping chamber 34. The other opening 31 provides for the introduction of a drive shaft (not shown) used for rotatably driving an impeller (not shown) which is disposed within the pumping chamber 34. The pump casing further includes a peripheral wall portion 36 having an inner peripheral surface 37 and a discharge outlet 38 which extends tangentially from the wall portion 36 (that is in the direction of line A-A in
The pump casing 30 shown in
The transition surface or zone 40 (including cutwater 41 with bulge 42 and transition regions 45) is adapted to separate the in use flow of slurry material moving through the discharge outlet 38 from the recirculating flow of material within the main pumping chamber 34. The cutwater 41 is arranged to distribute the flow into the discharge outlet 38 and reduce the recirculation flow of material in the main pumping chamber 34. It is believed that the cutwater protrusion or projection and the blend or transition regions can reduce the amount of vortex flow that develops on either side of the volute and also reduce the level of vortex flow, which together reduces the amount of turbulence in the cutwater region. Lower velocity and less curving can result in less erosive wear of the pump components which are in contact with moving mineral slurry.
In the embodiment shown in
The cutwater protrusion or projection also is believed to reduce the potential for two vortex patterns to develop simultaneously on either side of the volute during use pumping a fluid or fluid-solid mixture. Smoother and less turbulent flow in the cutwater region tends to favour only one dominant vortex pattern developing, but having a lower intensity. Wear and erosion due to one weaker vortex will produce less wear and hence longer component life. Lower vortex and turbulence levels in the volute cutwater region can also improve the pump performance and efficiency over a wider range of flow operating conditions.
Referring to
The cutwater itself and/or the protrusion or projection extending from the cutwater can be made of any material suitable for being shaped, formed or fitted as described, such as an elastomeric material; or hard metals that are high in chromium content or metals that have been treated (for example, tempered) in such a way to include a hardened metal microstructure; or a hard-wearing ceramic material, which can provide suitable wear resistance characteristics when exposed to a flow of particulate materials.
In some embodiments the protrusion or projection can be retrofitted to the transition surface 40 of a prior art pump casing to form the profiled section, by the use of any appropriate fixing or joining technique, for example by pinning, welding, adhesive cement bonding. In some circumstances, it is be possible to remove and retrofit a worn protrusion from its position on the cutwater after a period of use or, for example, if part of the protrusion has broken off during use. Depending on the material of manufacture, the protrusion can be repaired by the same forming techniques as described above.
The materials used for the pump casings disclosed herein may be selected from materials that are suitable for shaping, forming or fitting as described, including hard metals that are high in chromium content or metals that have been treated (for example, tempered) in such a way to include a hardened metal microstructure. The casings could also be manufactured from other hard-wearing materials such as ceramics, or even made of hard rubber material if the casing functions as a volute liner in a pump.
Any of the embodiments of casings disclosed herein find use in a centrifugal slurry pump of the volute type. Such pumps normally comprising a pump casing having an inlet region and a discharge region, and an impeller is positioned within the pump casing and is rotated therein by a motorised drive shaft which is axially connected to the impeller. Since the volute liner is normally a wearing part, then periodically the pump exterior casing structure is opened and the worn volute liner is removed and discarded and is replaced by an unworn volute liner of the type disclosed herein. The worn volute liner can be of a different design to the new, unworn volute liner provided that the new, unworn volute liner is interchangeable with the space within the pump exterior casing to allow retrofitting.
In some embodiments the casing is a cast product made of solidified molten metal. The casting process involves pouring the molten metal into a mould and allowing the metal to cool and solidify to form the required shape. The complexity of the casting process depends to some extent on the shape and configuration of the casing mould, in some cases necessitating special techniques for introducing the molten metal and for detaching the cast product from the mould.
Computational experiments were carried out to simulate flow in the various designs of pump casing disclosed herein, using commercial software ANSYS CFX. This software applies Computational Fluid Dynamics (CFD) methods to solve the velocity field for the fluid being pumped. The software is capable of solving many other variables of interest, however velocity is the variable which is relevant for the figures shown herein.
For each CFD experiment, the results are post-processed using the corresponding module of CFX.
In the side view of the flow shown in
In the side view of the flow shown in
Referring now to
The pump liner 30B has a main pumping chamber 34 located therein, and has openings 31 and 32 in opposed sides thereof, one of which will provide for an inlet opening 31 for the introduction of a flow of material into the main pumping chamber 34. The other opening 32 provides for the introduction of a drive shaft (not shown) used for rotatably driving an impeller (not shown) which is disposed within the pumping chamber 34. The pump liner further includes a peripheral wall portion 36 having an inner peripheral surface 37 and a discharge outlet 38 having an inner peripheral surface 39. The main pumping chamber 34 is generally of volute shape.
The pump liner 30B further includes a transition surface or zone 40 which extends between the inner peripheral surface 37 of the main pumping chamber 34 and the inner peripheral surface 39 of the discharge outlet 38. The transition surface or zone 40 includes a cutwater 41 and two blend or transition (or merging regions) 45 that are arranged to extend between the cutwater 41 and the respective inner peripheral surfaces 37, 39 of the main pumping chamber 34 and the discharge outlet 38. The cutwater 41 has a generally rounded surface form with a leading or free edge 44, having a protrusion or projection extending therefrom. The free or leading edge is in proximity to which the impeller passes when the impeller rotates within the pumping chamber. As illustrated in
The transition surface or zone 40 is adapted to separate the in use flow of slurry material moving through the discharge outlet 38 from the recirculating flow of material within the main pumping chamber 34. The cutwater 41 is arranged to distribute the flow into the discharge outlet 38 and reduce the recirculation flow of material in the main pumping chamber 34.
As illustrated in
In the foregoing description of preferred embodiments, specific terminology has been resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as “front” and “rear”, “above” and “below” and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
Finally, it is to be understood that various alterations, modifications and/or additional may be incorporated into the various constructions and arrangements of parts without departing from the spirit or ambit of the invention.
Number | Date | Country | Kind |
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2008902886 | Jun 2008 | AU | national |
2008904163 | Aug 2008 | AU | national |
This application is a continuation of U.S. Ser. No. 12/737,039, filed Feb. 21, 2011, now issued as U.S. Pat. No. 8,747,062, which claims priority to International Application No. PCT/AU2009/000714, which claims priority to Australian Application No. 2008902886, filed Jun. 6, 2008, and to Australian Application No. 2008904163, filed Aug. 14, 2008, the entire contents of each of which are incorporated herein by reference.
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Number | Date | Country | |
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20140271159 A1 | Sep 2014 | US |
Number | Date | Country | |
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Parent | 12737039 | US | |
Child | 14289553 | US |