The present invention relates to a pump device for pumping a liquid and a pump system using this pump device.
Conventionally, in heat transport devices for circulating liquids such as water and alcohol and various other devices involving transfer of liquids, pump devices for pumping liquids by rotation of impellers are widely used. For example, Patent Literature 1 discloses a pump device 100 for use in a pumped storage power plant, as shown in
This pump device 100 includes an impeller 120 and a suction pipe 110 that forms an inlet passage for introducing water into this impeller 120. A nozzle 130 for injecting high-pressure water toward the impeller 120 is disposed in the inlet passage, and a feed pipe 140 penetrating the inlet pipe 110 is connected to the nozzle 130. In the pump device 100 for use in a pumped storage power plant, cavitation develops as the pump head (pumping height) increases. The nozzle 130 is designed to improve this problem.
In one embodiment of Patent Literature 1, the opening direction of the nozzle 130 is parallel to the axis of rotation of the impeller 120, as shown in
In another embodiment of Patent Literature 1, the nozzle 130 is configured to swing in the rotational direction of the impeller 120 and in the opposite direction with respect to the axis of rotation of the impeller 120, as shown in
On the other hand, for example, Patent Literature 2 discloses a refrigerating apparatus 300 as shown in
It is an object of the present invention to provide a pump device capable of reducing the required net positive suction head.
In order to solve the above problem, the pump device disclosed by the present invention includes: an impeller that rotates about an axis of rotation; an inlet passage that extends along the axis of rotation; a volute chamber provided around the impeller; a high-pressure chamber provided around the inlet passage; a circumferential wall that separates the inlet passage and the high-pressure chamber; and a bypass passage that communicates the volute chamber and the high-pressure chamber. In this pump device, the circumferential wall has a plurality of through holes provided in a circumferential direction. A central axis of each of the through holes is included in a plane substantially perpendicular to the axis of rotation. When a straight line passing through the axis of rotation and a center of a high-pressure chamber side opening of the through hole and perpendicular to the axis of rotation is defined as a reference line, the central axis is inclined with respect to the reference line. A direction of inclination of the central axis with respect to the reference line is determined so that an inlet passage side opening of the through hole is located downstream from the high-pressure chamber side opening in a rotational direction of the impeller.
In the pump device configured as described above, a high-pressure liquid introduced from the volute chamber into the high-pressure chamber through the bypass passage is injected through the through-holes from the high-pressure chamber toward the inlet passage. The injection of the high-pressure liquid forces the flow of the liquid to swirl in the rotational direction of the impeller before the liquid enters the impeller. The flow of the high-pressure liquid injected through the through-holes has no component (the component is “0”) in the meridional water flow direction in the inlet passage (in the direction parallel to the axis of rotation), or such a component is small enough, if any, compared to the component in the direction perpendicular to that meridional water flow direction. As a result, the relative liquid inlet velocity into the impeller decreases, and thus the required net positive suction head of the pump device can be reduced.
Generally, the required net positive suction head (NPSHr) of a pump device provided with an impeller is calculated from the following equation 1. In this equation, λV and λW are the coefficients, g is the gravitational acceleration, V, U and W are the meridional water flow velocity, the blade rotational velocity, and the relative water inlet velocity into the impeller, respectively.
On the other hand, in the refrigerating apparatus 300 shown in
The pump device 100 of Patent Literature 1 is not designed to reduce the required net positive suction head of the pump device 100 itself but is designed to improve the cavitation performance when the pump head increases. In the first place, in Patent Literature 1, a decrease in the flow velocity by an increase in the pump head, in other words, a decrease in the meridional water flow velocity V, is compensated by the injection of high-pressure water from the nozzle 130. This is based on the idea that the first term in Equation 1 is constant. In addition, the relative water inlet velocity W into the impeller 120, that is, the second term in Equation 1, tends to increase due to the injection of high-pressure water from the nozzle 130. Moreover, if water at a temperature close to its saturation temperature is drawn, as in the refrigerating apparatus 300 shown in
A first aspect of the present disclosure provides a pump device including: an impeller that rotates about an axis of rotation; an inlet passage that extends along the axis of rotation; a volute chamber provided around the impeller; a high-pressure chamber provided around the inlet passage; a circumferential wall that separates the inlet passage and the high-pressure chamber; and a bypass passage that communicates the volute chamber and the high-pressure chamber, wherein the circumferential wall has a plurality of through holes provided in a circumferential direction, a central axis of each of the through holes is included in a plane substantially perpendicular to the axis of rotation, when a straight line passing through the axis of rotation and a center of a high-pressure chamber side opening of the through hole and perpendicular to the axis of rotation is defined as a reference line, the central axis is inclined with respect to the reference line, and a direction of inclination of the central axis with respect to the reference line is determined so that an inlet passage side opening of the through hole is located downstream from the high-pressure chamber side opening in a rotational direction of the impeller.
A second aspect of the present disclosure provides the pump device as set forth in the first aspect, wherein at least two groups of the plurality of through holes are provided in a direction in which the axis of rotation extends. According to the second aspect, it is possible to make the relative liquid inlet velocity into the impeller uniform and thus further reduce the required net positive suction head of the pump device.
A third aspect of the present disclosure provides the pump device as set forth in the first aspect or the second aspect, further including a flow rate control valve provided in the bypass passage. According to the third aspect, it is possible to perform an operation such that priority is given to the flow rate of the liquid discharged from the pump device when the available net positive suction head is high enough and that the required net positive suction head is reduced when the available net positive suction head is not high enough.
A fourth aspect of the present disclosure provides a pump system including: the pump device of the third aspect; and a controller that adjusts an opening degree of the flow rate control valve.
According to the fourth aspect, it is possible to adjust the opening degree of the flow rate control valve as appropriate.
A fifth aspect of the present disclosure provides the pump system as set forth in the fourth aspect, further including a flow rate detector that detects a flow rate of a liquid drawn into the pump device or discharged from the pump device, wherein the controller increases the opening degree of the flow rate control valve as the flow rate detected by the flow rate detector increases.
According to the fifth aspect, it is possible to maintain the required net positive suction head at a low level in accordance with the flow rate even if the number of revolutions of the motor is constant.
A sixth aspect of the present disclosure provides the pump system as set forth in the fourth aspect, further including a pressure detector that detects a pressure of a liquid discharged from the pump device, wherein the controller decreases the opening degree of the flow rate control valve as the pressure detected by the pressure detector increases.
According to the sixth aspect, it is possible to maintain the required net positive suction head at a low level in accordance with the discharge pressure even if the number of revolutions of the motor is constant.
A seventh aspect of the present disclosure provides the pump system as set forth in the fourth aspect, wherein the pump device includes a motor that drives the impeller, the pump system further includes a torque detector that detects a torque of the motor, and the controller increases the opening degree of the flow rate control valve as the torque detected by the torque detector increases.
According to the seventh aspect, it is possible to maintain the required net positive suction head at a low level in accordance with the motor torque even if the number of revolutions of the motor is constant.
A eighth aspect of the present disclosure provides the pump system as set forth in the fourth aspect, wherein the pump device includes a motor that drives the impeller, the pump system further includes a current detector that detects a current flowing in the motor, and the controller increases the opening degree of the flow rate control valve as the current detected by the current detector increases.
According to the eighth aspect, it is possible to maintain the required net positive suction head at a low level in accordance with the motor current even if the number of revolutions of the motor is constant.
A ninth aspect of the present disclosure provides the pump system as set forth in any one of the fourth to eighth aspects, wherein the pump device includes a motor that drives the impeller, and the controller increases the opening degree of the flow rate control valve as the number of revolutions of the motor increases.
According to the ninth aspect, it is possible to increase or decrease the swirling force to be applied to the flow of the liquid before the liquid enters the impeller 2, in response to an increase or a decrease in the meridional liquid flow velocity and the blade rotational velocity, and thus to maintain the required net positive suction head at a low level even if the number of revolutions of the motor varies.
A tenth aspect of the present disclosure provides the pump system as set forth in any one of the fourth to ninth aspects, wherein the pump system is an air conditioning apparatus in which a refrigerant whose saturated vapor pressure is a negative pressure at ordinary temperature is circulated. According to the tenth aspect, it is possible to provide a pump system that is an air conditioning apparatus.
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following description relates to exemplary embodiments of the present invention, and the present invention is not limited to these embodiments.
The impeller 2 has a hub 21 having a conical shape with a flared base and a plurality of blades 22 formed in a spiral on this hub 21. The impeller 2 is coupled to the motor (not shown) by a shaft 31, and rotates about an axis of rotation A, which is coincident with the central axis of the shaft 31.
The pump body 10 has an inlet passage 10a extending along the axis of rotation A of the impeller 2 and a volute chamber 10b provided around the impeller 2. The inlet passage 10a directs a liquid to the impeller 2, and the volute chamber 10b swirls the high-pressure liquid discharged from the impeller 2. The volute chamber 10b gradually increases its size in the rotational direction of the impeller 2, and a discharge pipe 16 is connected to the outlet of the volute chamber 10b at the end thereof. The pump body 10 also has a high-pressure chamber 4 provided around the inlet passage 10a.
In the present embodiment, the pump body 10 includes an inlet pipe 11, a cover 12, a front member 13, a side member 14, and a rear member 15. This configuration may be changed as appropriate. Some of the above components may be joined together as a single member, or a portion of any of these components may be integrated into another component.
The front member 13 is a ring-shaped member located on the front side (on the side of the tapered end of the conical hub 21) of the impeller 2. A shroud 32 having a shape conforming to the tips of the blades 21 is attached to the inner circumferential face and the rear face of the front member 13. The rear member 15 is a disc-shaped member located on the rear side of the impeller 2, and the above-mentioned shaft 31 penetrates the center of the rear member 15. A predetermined space is left between the front member 13 and the rear member 15 around the impeller 2, and the side member 14, the front member 13, and the rear member 15 together form the volute chamber 10b communicating with that space.
The inner circumferential face of the front member 13 has an enlarged diameter portion formed on the front side, and the inlet pipe 11 is inserted into this enlarged diameter portion. The inner circumferential face of the inlet pipe 11 forms the inlet passage 10a. The cover 12 is a member having an approximately L-shaped cross-section and covering the entire circumference of a corner portion formed by the front face of the front member 13 and the outer circumferential face of the inlet pipe 11. That is, the front face of the front member 13, the outer circumferential face of the inlet pipe 11, and the inner face of the cover 12 form the annular high-pressure chamber 4. In other words, a section of the inlet pipe 11 from a position where the inlet pipe 11 is in contact with the front face of the front member 13 to a position where it is in contact with the cover 12 serves as a circumferential wall 5 that separates the inlet passage 10a and the high-pressure chamber 4.
The front member 13 is provided with a hole extending from the outer circumferential face of the front member 13 to the front face thereof so as to approach the axis of rotation A of the impeller 2, and this hole forms a bypass passage 6 that communicates the volute chamber 10b and the high-pressure chamber 4. Thus, the high-pressure liquid is introduced from the volute chamber 10b into the high-pressure chamber 4 through the bypass passage 6. Preferably, the bypass passage 6 opens into the volute chamber 10b near the outlet of the volute chamber 10b.
As shown in
When the central axis B is included in the plane substantially perpendicular to the axis of rotation A, the flow of the high-pressure liquid injected through the through-holes 51 has no component (the component is “0”) in the meridional water flow direction in the inlet passage 10a (in the direction parallel to the axis of rotation A), or such a component is small enough, if any, compared to the component in the direction perpendicular to that meridional water flow direction. Therefore, a change in the first term in the right-hand side of Equation 1 caused by the flow of the high-pressure liquid injected through the through holes 51 is negligibly small for the required net positive suction head of the pump device 1A. The plane substantially perpendicular to the axis of rotation A is a plane such that a change in the first term in the right-hand side of Equation 1 caused by the flow of the high-pressure liquid is made negligibly small for the required net positive suction head of the pump device 1A because the central axis B is included in that plane. The plane substantially perpendicular to the axis of rotation A includes, for example, a plane inclined at an angle of ±5° with respect to the plane perpendicular to the axis of rotation A. In other words, the central axis B of the through hole 51 may be inclined at an angle of ±5° with respect to the plane perpendicular to the axis of rotation A, for example. Desirably, the central axis B of the through hole 51 is included in the plane perpendicular to the axis of rotation A. The pump device 1A having the through holes 51 provided in this manner can sufficiently enjoy the effect of a reduction in the required net positive suction head of the pump device 1A described below.
The through hole 51 is configured, for example, to reduce the relative velocity of the liquid flowing near the wall of the inlet passage 10a. In this case, the direction of the through hole 5a defined by an inclination angle θ that is the acute angle between the central axis B and the reference line L is close to the tangential direction of the inner circumferential face of the inlet pipe 11. Instead, the through hole 51 may be inclined in the tangential direction of the path traced by the center of the line between the tip of the blade 22 and the hub 21, or may be inclined inwardly from the tangential direction. The inclination angle θ may be, for example, 45 to 90 degrees. The cross-sectional shape of the through hole 51 perpendicular to the central axis B thereof is circular, for example. However, this shape is not limited to a circular shape. The diameter and number of the through holes 51 can be determined as appropriate.
In the pump device 1A described above, the high-pressure liquid injected through the through holes 51 allows the flow of the liquid to swirl in the rotational direction of the impeller 2 before the liquid enters the impeller 2. As a result, the relative liquid inlet velocity into the impeller 2 decreases, and the required net positive suction head of the pump device 1A can be reduced. In other words, the second term in the right-hand side of Equation 1 decreases, and thereby the required net positive suction head of the pump device 1A can be reduced.
Next, a pump device 1B according to the second embodiment of the present invention will be described with reference to
In the first embodiment, only one group of the through holes 51 is provided, but in the present embodiment, at least two groups of the through holes 51 are provided in a direction in which the axis of rotation 2 of the impeller 2 extends.
When only one group of the through holes is provided as in the first embodiment, the relative liquid inlet velocity into the impeller 2 does not decrease so much in the central region between the tip of the blade 22 and the hub 21, as shown in
In the first embodiment, the bypass passage 6 that communicates the volute chamber 10b and the high-pressure chamber 4 is provided in the pump body 10. However, in the present embodiment, the bypass passage 6 is exposed outside the pump body 10.
In the present embodiment, the cover 12 is provided with a communication hole 12a penetrating the cover 12, and this communication hole 12a and the discharge pipe 16 are connected by a communication pipe 17. That is, the discharge pipe 16, the communication pipe 17, and the communication hole 12a together form the bypass passage 6 that communicates the volute chamber 10b and the high-pressure chamber 4. The bypass passage 6 is provided with a flow rate control valve 7.
When the bypass passage 6 is provided with the flow rate control valve 7, it is possible to perform an operation such that priority is given to the flow rate of the liquid discharged from the pump device 1B when the available net positive suction head is high enough and that the required net positive suction head is reduced when the available net positive suction head is not high enough.
It is also possible to provide the bypass passage 6 inside the pump body 10 so as to provide the flow rate control valve 7 inside the pump body 10, as in the first embodiment.
<Pump System>
Next, a pump system 8 using the pump device 1B according to the second embodiment will be described with reference to
In the present embodiment, the controller 9 increases the opening degree of the flow rate control valve as the number of revolutions of the motor (not shown) of the pump device 1B increases. As a result, it is possible to increase or decrease the swirling force to be applied to the flow of the liquid before the liquid enters the impeller 2 in response to an increase or a decrease in the meridional liquid flow velocity and the blade rotational velocity, and thus to maintain the required net positive suction head at a low level even if the number of revolutions of the motor varies.
It is preferable that the pump system 8 is provided with a flow rate detector 91 that detects the flow rate of the liquid discharged from the pump device 1B or drawn into the pump device 1B, as shown in
In the pump system 8 shown in
It is preferable that the pump system 8 is provided with a torque detector 92 that detects the torque of the motor (not shown) of the pump device 1B, as shown in
In the pump system 8 shown in
It is preferable that the above-described pump system 8 be an air conditioning apparatus in which a refrigerant whose saturated vapor pressure is a negative pressure at ordinary temperature (for example, a refrigerant containing water, alcohol or ether as a main component) is circulated. The term “ordinary temperature” refers to a temperature of 20° C.±15° C. The term “main component” refers to a component whose content is the highest in mass. The specific configuration of the air conditioning apparatus is the same as that of the refrigerating apparatus 300 shown in
Number | Date | Country | Kind |
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2011-222242 | Oct 2011 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/006448 | 10/5/2012 | WO | 00 | 9/16/2013 |