The present invention relates to a pump which suctions and discharges a liquid and more particularly to a pump device having a function of separating foreign matter (chips, for example) from operating fluid (lubricant oil of a machine tool, a liquid such as a coolant and the like, for example) in which the foreign matter is contained.
As the pump device as above, a light-weight and small-sized pump device not requiring regular maintenance work, having a displacement pump, a non-displacement pump, a primary cyclone, and a secondary cyclone provided, the primary cyclone and the secondary cyclone including a mechanism (outlet) for discharging separated foreign matter (chips or the like), a discharge flow rate of the non-displacement pump being set larger than the discharge flow rate of said displacement pump, and said displacement pump, said cyclone filter, and said non-displacement pump are arranged in a linearly connected manner in a perpendicular direction is proposed (see Patent Literature 1).
Such a pump device (Patent Literature 1) is useful.
However, there is a demand for processing of a large quantity of coolant (so-called “demand for a larger flow rate”) in machine tools in recent years.
In response to such a demand for a larger flow rate, it has been difficult for the above-described pump device to satisfy the demand for a larger flow rate of coolant processing since the operating fluid is processed by a displacement pump such as a so-called “trochoid pump” (gear pump) and a processed flow rate of the operating fluid is small.
[Patent Literature 1] International Publication WO 2012/053231 A1
The present invention is proposed in view of the above-described problems of the prior-art and has an object to provide a pump device having a function of separating foreign matter (chips, for example) from operating fluid (lubricant oil of a machine tool, a liquid such as a coolant, for example) in which the foreign matter is contained and capable of satisfying the demand for a larger flow rate of the operating fluid.
A pump device of the present invention is characterized by having:
a first pump (a centrifugal pump 3 having an impeller, for example) provided above an operating fluid (coolant, for example) storing portion (coolant tank, for example);
a second pump (a centrifugal pump 8 such as an impeller, for example) having a rotating shaft coaxial with a rotating shaft (10) of the first pump (3) and provided below (upstream side) a suction opening (30i) of the first pump (3);
at least one cyclone (6) provided in a region above the second pump (8) and below the suction opening (30i) of the first pump (3) and having a function of separating foreign matter from the operating fluid; and
a discharge opening (46o) of the operating fluid containing the foreign matter separated by the cyclone (6), in which
the discharge opening (46o) is provided above the operating fluid storing portion (a coolant tank, for example) and has a pipeline (11) communicating with said discharge opening (46o) from a level of an outlet (6o) of said cyclone (6).
In the present invention, in a region above said second pump (the centrifugal pump 8 such as an impeller, for example) and outside in a radial direction of the second pump (8), a guide member (7) extending in a direction of the rotating shaft (10) of the first pump (3) and the second pump (8) is preferably provided.
Here, a dimension of said guide member (7) in the pump rotating shaft direction is preferably long (to such a degree to the maximum that an upper end of said guide reaches the same level as an inlet (6ai) of the cyclone (6)). That is because it is convenient for generating a swirl flow.
Moreover, in the present invention, an inflow port (6i) of the cyclone (6) communicates with an inflow passage (49) extending in a circumferential direction, and the inflow passage (49) is preferably opened to the swirl flow along said guide member (7).
Moreover, in the present invention, a throttle member (a member having a conical shape: conical member 13) is preferably provided on a lower end portion of the cyclone (6).
In addition, in order to reduce abrasion of the pump rotating shaft (10), the rotating shaft (10) of the first pump (3) and the second pump (8) is preferably supported pivotally by a mechanical seal (MS) in the present invention.
Moreover, a drain circuit (Ld) for returning oil leaking out (upward) from the mechanical seal (MS) into the tank is preferably provided so that the oil leaking out of the mechanical seal (MS) does not flow out to the outside of the operating fluid storing portion (coolant tank, for example).
According to the present invention provided with the above-described constitution, since the first pump (3) can be constituted by a non-displacement pump (a centrifugal pump having an impeller, for example), a large flow rate (a flow rate of 150 liters/minute or more, for example) can be handled. Thus, an increase of a processing amount of the coolant in the machine tool (demand for a larger flow rate) can be handled.
Here, since a non-displacement pump (the centrifugal pump 3 having an impeller, for example) has a poor self-suctioning performance, if it is provided above the operating fluid storing portion (the coolant tank, for example), suctioning of the operating fluid in the storing portion is difficult. However, the present invention has the second pump (8), the operating fluid in the storing portion is pushed into above (the suction opening 30i side of the first pump 3) by the pump (8), and necessary processing can be performed even with the first non-displacement pump (3).
Moreover, according to the present invention, foreign matter such as chips and the like can be separated from the operating fluid by the cyclone (6).
In the present invention, by constituting the first pump (3) by a non-displacement pump (a centrifugal pump having an impeller, for example), there is no need to provide a relief valve at the first pump outlet (30i).
In a case in which the first pump is constituted by a displacement pump, if a flow of the operating fluid stops on the downstream side of the outlet, an operating fluid pressure in the vicinity of the outlet becomes excessive, and the relief valve and a relief path of the operating fluid is indispensable.
On the other hand, if the first pump is a non-displacement pump such as the centrifugal pump (3) having an impeller, for example, even if the flow of the operating fluid stops on the downstream side of the pump outlet (3o), impellers (31b, 32b, 33b, 34b, 35b) merely idle and the operating fluid pressure in the vicinity of the outlet (3o) does not become excessive. Therefore, there is no need to form the relief valve and a relief path of the operating fluid in the vicinity of the outlet (3o), and a cost which should be spent in manufacture can be saved for that portion. Moreover, maintenance of the relief valve and the relief path of the operating fluid is not necessary, and a running cost also lowers.
Here, since the prior-art has a structure in which two stages of cyclones (primary cyclone and secondary cyclone) are provided, the “demand for a larger flow rate” cannot be met easily, and sufficient solid-liquid separation of the large flow rate of the operating fluid is difficult.
On the other hand, according to the present invention, since only one stage of the cyclone is provided, even if the flow rate of the operating fluid becomes large, the operating fluid can be separated to sufficient solid-liquid separation.
Moreover, according to the present invention, since the pipeline (11) communicating with said discharge opening (46o) from the level of the discharge opening (lower end portion 6o) of the cyclone (6) is provided, the operating fluid containing the foreign matter discharged from the cyclone discharge opening (6o) is discharged to the discharge opening (46o) above the operating fluid storing portion (the coolant tank, for example) through the pipeline (11).
Therefore, by arranging the pipeline communicating with a foreign-matter processing facility (a filter or the like, for example, not shown) from said discharge opening (46o) above the operating fluid storing portion, the operating fluid containing the foreign matter separated by the cyclone (6) can be easily supplied to the foreign-matter processing facility.
In other words, in the prior-art not having such pipeline (11), the operating fluid containing the foreign matter separated by the cyclone (6) has been discharged to the operating fluid storing portion and thus, in order to supply the operating fluid containing the foreign matter to the foreign-matter processing facility, a mechanism or a pipeline for sending the foreign matter to the foreign-matter processing facility should be separately provided in the operating fluid storing portion.
On the other hand, according to the present invention, there is no need to provide a mechanism or a pipeline for sending the foreign matter to the foreign-matter processing facility in the operating fluid storing portion, and a manufacturing cost can be reduced for that portion.
In the present invention, the operating fluid suctioned by the second pump (8) and discharged outward in the radial direction flows into the cyclone (6) while forming a swirl flow flowing in the circumferential direction and rising in the pump device.
However, if said guide member (7) is not present, the resistance is generated in the swirl flow by the cyclone (6) in the pump device, and there is a possibility that a favorable swirl flow is not generated.
In a region above said second pump (the centrifugal pump 8 such as an impeller, for example) and outside in the radial direction in the second pump 8, the guide member (7) extending in the direction of the rotating shaft (10) of the first pump (3) and the second pump (8) is provided and thus, a favorable swirl flow flowing in the circumferential direction along the guide member (7) is formed by being guided by the guide member (7), and the operating fluid suctioned by the second pump (8) rises efficiently in the pump device and flows into the cyclone (6).
Then, in the present invention, the inlet (6ai) of the cyclone (6) communicates with the inflow passage (49) extending in the circumferential direction, and if the inflow passage (49) is opened to the swirl flow along said guide member (7), the operating fluid suctioned by the second pump (8) can easily enter the cyclone (6), and the foreign matter contained in the operating fluid is efficiently separated from the operating fluid by a centrifugal separation action in the cyclone (6).
Moreover, in the present invention, by providing the throttle member (a member having a conical shape: a conical member 13) on the lower end portion (6o) of the cyclone (6), a cross-sectional area of the outlet (6o) of the cyclone lower end portion can be made smaller (narrowed) by the throttle member (13).
Since the cross-sectional area of the outlet (6o) of the cyclone lower end portion is narrowed (made smaller) by the throttle member (13), a flow velocity of the operating fluid in the outlet (6o) increases. That is, a required flow rate can be adjusted even if a length of the cyclone (6) in an axial direction is reduced. Therefore, according to the present invention, the entire pump device can be made compact by making the dimension of a region below the first pump (3) smaller without prolonging the length of the cyclone (6) in the pump rotating shaft direction (vertical direction).
Embodiments of the present invention will be described below by referring to the attached drawings.
First, by referring to
The pump device according to the first embodiment of the present invention is indicated in general by reference numeral 100 in
The first pump 3 is a non-displacement centrifugal pump in which pump units (31 to 35), each having an impeller, are laminated in five stages in a vertical direction (see
The second pump 8 is arranged in a lowermost region in
The first housing 2 has a cylindrical hollow portion 21 opened in an upper part in
A seal storage chamber 23 is formed in the shaft through hole 22, and a mechanical seal MS is interposed in the seal storage chamber 23. The mechanical seal MS pivotally supports the pump driving shaft 10 rotatably and prevents leakage of the operating fluid from the first pump 3 into the cylindrical hollow portion 21 through the shaft through hole 22.
As illustrated in
In
A boss portion 25 is formed on the housing outer periphery 2f in the first housing 2, and the boss portion 25 crosses a center axis Lh of the housing and protrudes in a direction away to the center axis Lh.
A discharge opening 26 is opened in the boss portion 25, and the discharge opening 26 communicates with the channel 24. The operating fluid whose pressure has been raised by the first pump 3 is discharged from the discharge opening 26.
The channel 24 communicates with a discharge side 3o of the first pump 3 (see
A taper female screw for a pipe is formed on an inner peripheral surface of the discharge opening 26.
As illustrated in
In
A screw hole 10i having a female screw provided is formed on an end surface 10h of the tip-end shaft portion 10g (lower end surface in
As described above, the coupling engagement portion 10a of the pump driving shaft 10 is engaged with an engagement hole (not shown) of the coupling CP.
In
In
A region below the first pump engagement portion 10e (vicinity of a boundary with the second housing engagement portion 10f) of the pump driving shaft 10 has a male screw 10j formed.
In
In
In
As a result, the first pump 3 is fixed to the pump driving shaft 10, and the impeller of each of the pump units 31 to 35 becomes rotatable integrally with the pump driving shaft 10.
Alternatively, without using the lock nut LN, the first pump engagement portion 10e of the pump driving shaft 10 is preferably constituted as a spline.
Subsequently, the second housing 4 will be described by referring to
In
As illustrated in
In
As illustrated in
The dust-seal storing hole 42 includes a large-diameter hole 42a and a small-diameter hole 42b, and the large-diameter hole 42a is opened in an upper end surface of the second housing 4, while a dust seal DS is accommodated in the small-diameter hole 42b.
A drop preventing plate 15 is mounted on the large-diameter hole 42a and prevents the dust seal DS from going out of the dust-seal storing hole 42.
In
In a canopy portion of the cyclone upper chamber 44, a discharge opening (through hole) 460 and a cyclone-discharge pipe mounting hole 462 are formed. Here, the operating fluid is discharged to the first pump 3 side through the discharge opening (through hole) 460. Moreover, an upper end portion 60b of a cyclone discharge pipe 60 is fitted in the cyclone discharge-pipe mounting hole 462.
Here, the cyclone discharge-pipe mounting hole 462 is arranged concentrically to the discharge opening 460, and an inner diameter of the cyclone discharge-pipe mounting hole 462 is set substantially equal to an outer diameter of the upper end portion 60b of the cyclone discharge pipe 60. Moreover, an inner diameter dimension of the discharge opening (cyclone exit) 460 is substantially equal to an inner diameter dimension of the cyclone discharge pipe 60.
As illustrated in
The inflow channel 49 has a shape extending in a curved manner in a substantially tangent direction outside in the radial direction of the chamber 44 so that a swirl flow can be easily generated when the operating fluid flows into the cyclone 6. A schematic section of the inflow channel 49 in
Reference character 4m in
Subsequently, the cyclone 6 and the second pump 8 will be described by referring to
Here,
In
Then, the cyclone 6 is mounted on the region between a cyclone upper-end fitting hole 44a (see
Reference character 6i in
In
A planar shape of the bottom portion 73 is not clearly illustrated but it is substantially circular, and a pump driving shaft insertion hole 73c is formed at the center thereof.
In the bottom portion 73, cyclone lower-end fitting holes 75 are formed at four positions point-symmetrical to the center point (center point of the pump driving shaft insertion hole 73c). The positions of the cyclone lower-end fitting holes 75 are projected positions of the cyclone upper-end fitting holes 44a (see
In
The inner diameter dimension of the cyclone lower-end fitting hole 75 is larger than an outer diameter dimension of the lower end portion of the cyclone 6, and an O-ring or a seal material OS is interposed in an annular clearance between the cyclone lower-end fitting hole 75 and the outer peripheral surface of the lower end of the cyclone 6.
In the vicinity of the lower end 6c of the cyclone 6 inside in the radial direction of the cyclone 6, a throttle member (hereinafter referred to as a “conical member”) 13 is arranged.
In
As illustrated in
By providing the conical member 13 at the outlet 6o (see
Here, depending on the taper of the taper portion 6b of the cyclone 6, for example, there can be a case in which said outlet 6o cannot be sufficiently narrowed unless a vertical dimension of the cyclone 6 is increased. However, the vertical dimension of the cyclone 6 should be made as small as possible.
In the illustrated first embodiment, by providing the conical member 13 at the outlet 6o (see
Subsequently, by referring to
In
Here, the casing 91 is shared by the second pump 8 and the foreign-matter discharge pump 9.
An entire shape of the casing 81 in the second pump 8 is illustrated in
The flange portion 81a protrudes outward in the radial direction on an upper end of the cylindrical portion 81b. A taper portion 81d is formed at a connection spot between the cylindrical portion 81b and the bottom portion 81c. The taper portion 81d is formed in order to reduce channel resistance of the operating fluid flowing through the casing 81. Here, an R (round portion) may be formed instead of the taper.
At a center in the radial direction of the bottom portion 81c, a through hole 81i with an inner diameter dimension indicated by reference character D81i is formed.
On an upper surface side of the flange porting 81a, an annular protruding portion 81t with a diameter of an outer periphery indicated by reference character D81o is formed. The outer peripheral diameter D81o of the annular protruding portion 81t is, as illustrated in
An impeller 82 in the second pump 8 has its entire shape illustrated in
In
The lower disc member 82c has a disc portion 821c and a cylindrical portion 822c integrally molded, and an outer diameter dimension of the cylindrical portion 822c is indicated by reference character D82.
A through hole 82ai is formed at a center of the upper disc member 82a, and an inner diameter dimension of the through hole 82ai is indicated by reference character d82.
An outer diameter dimension D82 of the cylindrical portion 822c is set smaller than a diameter D81i (see
In
An outer diameter dimension Dd12 of a protruding portion 12b in a first fixing member 12 (see
In
An entire shape of the casing 91 is illustrated in
In
An inner diameter dimension of the sleeve SL3 is indicated by reference character d91, and an inner diameter dimension of the cylindrical portion 91a is indicated by reference character D91. The inner diameter dimension d91 of the sleeve SL3 is slidably fitted with an outer diameter dimension D12 (see
In
A through hole 92ai with an inner diameter dimension d92 is formed at the center in the radial direction of the lower disc member 92a.
The inner diameter dimension d92 of the through hole 92ai is set substantially equal to the outer diameter dimension Dd12 (see
In
In
The four through holes 93ah are formed at positions obtained by equally dividing the circumferential direction of the upper surface 93a. The fitting holes 931 are formed at four spots in the vicinity of an outer edge of the upper surface 93a, and the lower end 11b of the foreign matter discharge pipe 11 is fitted in the fitting hole 931.
The through hole 93bi is formed at the center in the radial direction of the central depressed portion 93c, and an inner diameter dimension of the through hole 93bi is indicated by reference character D93.
In an outer edge portion 93e in the upper surface 93a of the upper lid member 93, a stepped notch 93et is formed over the entire region in the circumferential direction on the upper surface side, and a stepped notch 93eb is formed over the entire region in the circumferential direction on the lower surface side.
An outer diameter dimension D93t of a perpendicular surface in the stepped notch 93et on the upper surface side is set slightly smaller than an inner diameter dimension of the lower-end outer edge protruding portion 74 in the cylindrical guide member 7 illustrated in
An outer diameter dimension D93b of the perpendicular surface in the stepped notch 93eb in
In other words, the outer edge portion 93e (
In
The cylindrical shaft portion 12a and the columnar small-diameter protruding portion 12b are concentric and has a through hole 12c having an inner diameter dimension d12 formed.
The outer diameter Dd12 of the columnar small-diameter protruding portion 12b is set slightly smaller than the inner diameter d82 (see
A procedure for fixing the impeller 82 of the second pump 8 and the impeller 92 of the foreign-matter discharge pump 9 on a tip end side of the pump driving shaft 10 will be described.
First, as illustrated in
Subsequently, in
At that time, arrangement is made such that a region inside in the radial direction on the back surface (lower side surface in
After the impeller 82 of the second pump 8 has been inserted into the bolt 14, in
When the first fixing member 12 is inserted into the bolt 14, the small-diameter protruding portion 12b of the first fixing member 12 is fitted in the through hole 82ai (see
After the first fixing member 12 is inserted into the bolt 14, the casing 91 of the foreign-matter discharge pump 9 is inserted into the bolt 14 from the protruding cylinder portion 91c side. At that time, insertion is made into the bolt 14 so that the casing 91 is pressed down until the upper end of the shaft portion 12a (see
In a state in which the casing 91 is inserted into the bolt 14, the impeller 92 of the foreign-matter discharge pump 9 is inserted into the a bolt 14 from the through hole 92ai (see
when the second fixing member 15, the impeller 82 of the second pump 8, the first fixing member 12, the casing 91 of foreign-matter discharge pump 9, and the impeller 92 of the foreign-matter discharge pump 9 are inserted into the fixing bolt 14 in this order, as illustrated in
As a result, the impeller 82 of the second pump 8 and the impeller 92 of the foreign-matter discharge pump 9 are fixed to the tip end of the pump driving shaft 10.
As illustrated in
The cover member Cb prevents relatively large foreign matter from being suctioned into the pump device 100 by covering the suction side of the second pump 8.
In
Though not clearly shown, in the vicinity of the outer edge in the bottom portion Cbb, a bolt insertion hole for the mounting bolt B2 is formed for mounting the cover member Cb on the second housing 4 (see
Moreover, a bolt insertion hole for a mounting bolt B2 is formed in the casing 81, too (not shown in
In
Since a back surface of the bolt head of the mounting bolt B2 abuts on the vicinity of the outer edge of the bottom portion Cbb of the cover member Cb, an axial force of the mounting bolt B2 is transmitted to the cover member Cb.
In
In
In
The mounting bolt B1 penetrates the bolt insertion hole formed in the casing 91, the upper lid member 93, and the cylindrical guide member 7. In
As illustrated in
Subsequently, by referring to
In more detail, a process in which foreign matter is separated from the operating fluid containing the foreign matter, and each of the purified operating fluid and the fluid containing the foreign matter is discharged from the discharge openings 26 and 46o will be described.
In order to prevent complication of the illustration, F6 to F10 in the flow of the operating fluid are omitted in
The pump device 100 in the first embodiment is installed above a lid body of a tank, not shown, storing the operating fluid, for example. That is, the flange 43 of the first housing in the pump device 100 is placed on the lid of the tank, not shown, and fixed by a fixing bolt, not shown.
The cover member Cb on the lower end of the pump device 100 is soaked in the operating fluid in the tank, not shown.
In
In
Though not shown, inside in the radial direction of the cylindrical casing 5 and outside in the radial direction of the cylindrical guide member 7, a spiral guide member can be provided so as to increase a swirl component of the swirl flow indicated in the arrow F3.
In
The clean operating fluid is suctioned to the first pump 3 side (above) from a lower end portion 60a of the cyclone discharge pipe 60 and rises through the cyclone discharge pipe 60. Then, it flows into the hollow portion 30i of the suction-side connecting member 30 and flows into the first pump 3 (flow of an arrow F6).
The operating fluid flowed into the hollow portion 30i of the suction-side connecting member 30 is added with head by a centrifugal force of the impeller 31b of the first pump unit 31 and has its flow velocity increased (arrow F7) and is discharged outward in the radial directions of the impeller 31b.
The operating fluid discharged outward in the radial direction of the impeller 31b is turned back by an inner wall surface of the pump housing 31a (arrow F8) and flows into the subsequent stage of the pump unit 32.
Subsequently, the pressure is raised in the pump units 32 to 35 in each stage (arrow F8 and arrow F9), flows from the pump outlet 3o through the channel 24 and the discharge opening 26 of the first housing 2 (F10) and is sent to a machine tool, not shown, for example, through a connector and a pipeline, not shown.
In the operating fluid flowed into the cyclone 6, foreign matter with a large specific gravity is pressed onto the cyclone inner peripheral surface 6i side by the centrifugal force by the swirl flow F4 and falls down along the cyclone inner peripheral surface 6i (flow of an arrow Fd1).
As illustrated in
As illustrated in
Then, via a pipeline, not shown, it is sent to a foreign-matter processing facility, not shown. For this foreign-matter processing facility, a facility according to a known art can be applied, and there is no particular limiting condition.
As illustrated in
The return channel Ld functions as a drain channel of the operating fluid leaking to above the mechanical seal MS and extends from a bottom portion corner part (corner) in the cylindrical hollow portion 21 of the first housing 2 via the radial outer edge portion of the housing lower end surface 2e to the vicinity of the radial outer edge of the housing of the first pump 3 in the perpendicular direction and communicates with an opening Lde in the vicinity of the radial outer edge in the lower end surface of the second housing 4.
In the pump device 100 in the first embodiment, leakage of the operating fluid to a region above the mechanical seal MS is suppressed. Even if the operating fluid leaks to the region above the mechanical seal MS, the leaked operating fluid is returned to the opening Lde through the return channel Ld.
A position of the opening Lde is provided at the position inside in the radial direction with respect to the bolt hole 40h for mounting formed in the mounting flange 43.
As described above, the pump device 100 is installed above the tank, not shown, for storing the operating fluid, and a through hole, for example is formed in the lid of the tank, not shown, and on the through hole, not shown, the stepped portion inside in the radial direction of the mounting flange 43 is mounted by spigot-joint. The stepped portion inside in the radial direction of the mounting flange 43 is indicated by reference character Tm (
In
According to the pump device 100 in the first embodiment described above by referring to
Here, since the centrifugal pump having the impeller has a poor self-suctioning performance, if the first pump 3 is provided above the operating fluid storing portion (the coolant tank, for example), suctioning of the operating fluid in the storing portion is difficult. However, the pump device 100 of the first embodiment has the second pump 8, and the operating fluid in the storing portion can be pushed into the suction opening 30i side Of the first pump 3 by the second pump 8, and thus, necessary processing can be performed by the first pump 3 (the non-displacement pump) with the poor self-suctioning performance.
Moreover, according to the pump device 100, foreign matter such as chips and the like can be separated from the operating fluid by the cyclone 6.
In the pump device 100 of the first embodiment, since the first pump 3 is constituted by the centrifugal pump having the impeller, there is no need to provide a relief valve at the first pump outlet 30i.
In a case in which the first pump is constituted by a displacement pump, if a flow of the operating fluid stops on the downstream side of the outlet of the displacement pump, an operating fluid pressure in the vicinity of the outlet becomes excessive, and there is a possibility that the displacement pump is broken. Thus, if the displacement pump is to be used, the relief valve and an operating fluid relief channel are indispensable.
On the other hand, in the pump device 100 of the first embodiment, since the first pump 3 is a centrifugal pump 3 having an impeller, even if the flow of the operating fluid is clogged (stops) on the downstream side of the pump outlet 3o (not shown), the impeller of the first pump 3 merely idles and the operating fluid pressure in the vicinity of the outlet 3o does not become excessive. Therefore, in the pump device 100 of the first embodiment, there is no need to form the relief valve and the operating fluid relief channel in the vicinity of the outlet 3o, and a manufacturing cost can be saved for the relief valve and the operating fluid relief channel, and maintenance of the relief valve and the operating fluid relief channel is no longer necessary.
In the prior-art technology, if two stages of cyclones (primary cyclone and secondary cyclone) are provided in the structure, a case in which the flow rate of the operating fluid becomes large, the operating fluid cannot be sufficiently separated to solid-liquid separation by the two stages of the cyclones.
On the other hand, according to the pump device 100 of the first embodiment, since only one stage of the cyclone 6 is provided, even if the flow rate of the operating fluid becomes large, the operating fluid can be separated to sufficient solid-liquid separation. However, it is not impossible to provide plural stages of the cyclones 6.
Moreover, according to the illustrated first embodiment, the foreign matter discharge pipe 11 communicating with the discharge opening 46o from the discharge opening (lower end portion) 6o of the cyclone 6 is provided. Thus, the operating fluid containing the foreign matter discharged from the cyclone discharge opening 6o is discharged to the discharge opening 46o above the operating fluid storing portion (the coolant tank, not shown, for example) through the foreign matter discharge pipe 11.
By arranging the pipeline communicating with a foreign-matter processing facility (a filter or the like, for example, not shown) from said discharge opening 46o above the operating fluid storing portion (not shown), the operating fluid containing the foreign matter can be easily supplied to the foreign-matter processing facility.
In other words, in the prior art not having the foreign matter discharge pipe 11, the operating fluid containing the foreign matter has been also discharged to the operating fluid storing portion and thus, in order to supply the operating fluid containing the foreign matter to the foreign-matter processing facility, a mechanism or a pipeline for sending the foreign matter to the foreign-matter processing facility should be separately provided in the operating fluid storing portion. In the pump device 100 of the first embodiment, there is no need to provide a mechanism or a pipeline for sending the foreign matter to the foreign-matter processing facility in the operating fluid storing portion separately, and a manufacturing cost can be reduced for that portion.
In the illustrated first embodiment, the operating fluid suctioned by the second pump 8 and discharged outward in the radial direction flows into the cyclone 6 while forming a swirl flow flowing in the circumferential direction and rising in the cylindrical casing 5. Here, resistance is generated in the swirl flow in the swirling direction by the cyclone 6 and other members in the pump device 100, and there is a possibility that a favorable swirl flow is not generated and the operating fluid cannot flow into the cyclone 6.
On the other hand, in the pump device 100 according to the first embodiment, in a region above the second pump 8 and outside in the radial direction in the second pump 8, the cylindrical guide member 7 extending in the direction of the rotating shaft 10 of the first pump 3 and the second pump 8 is provided. Thus, there is no projection or the like outside in the radial direction of the cylindrical guide member 7, and the operating fluid is guided by the cylindrical guide member 7 and flows smoothly in the circumferential direction along the guide member 7, and a favorable swirl flow is formed. The operating fluid suctioned by the second pump 8 rises efficiently in the pump device 100 and can flow into the cyclone 6.
In the pump device 100 in the first embodiment, the inlet 6ai of the cyclone 6 communicates with the inflow passage 49 extending in the circumferential direction, and the inflow passage 49 is opened to the swirl flow along the cylindrical guide member 7.
Thus, the operating fluid suctioned by the second pump 8 can easily enter the cyclone 6, and the foreign matter contained in the operating fluid is efficiently separated from the operating fluid by a centrifugal separation action in the cyclone 6.
Moreover, in the pump device 100 of the first embodiment, the throttle member (conical member) 13 is provided on the lower end portion 6c of the cyclone 6, and a cross-sectional area of the outlet 6o of the cyclone lower end portion can be made smaller (narrowed) by the throttle member 13.
Since the cross-sectional area of the outlet 6o of the cyclone lower end portion is narrowed (made smaller) by the throttle member 13, a flow rate of the operating fluid in the outlet 6o can be adjusted. As a result, the flow rate of the operating fluid can be adjusted even if the length of the cyclone 6 in the axial direction is reduced.
That is, according to the pump device 100 of the first embodiment, the entire pump device can be made compact by making the dimension of a region below the first pump 3 smaller without increasing a dimension of the pump rotating shaft direction (vertical direction) of the cyclone 6.
Subsequently, a second embodiment of the present invention will be described by referring to
In
Reference character 4Am in
Reference character 44Ao denotes an outlet of the cyclone.
The other constitutions, operations and effects in the second embodiment are similar to those in the first embodiment in
It should be noted that the illustrated embodiments are only illustrations and are not description for the purpose of limiting a technical range of the present invention.
For example, in the illustrated embodiments, four (see
Moreover, in the illustrated embodiments, the first pump is a non-displacement pump (a centrifugal pump having an impeller, for example), but the first pump can be constituted by a displacement pump (a gear pump or a so-called “trochoid pump”, for example).
Furthermore, in the illustrated embodiments, the case in which the coolant (cooling oil) is pumped up is described, but the present invention can be also applied to the other applications.
In addition to the above, the foreign matter discharge pump 9 can be also omitted from the illustrated embodiments.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2012/078853 | 11/7/2012 | WO | 00 |