Pump for printing machine

Information

  • Patent Grant
  • 6336405
  • Patent Number
    6,336,405
  • Date Filed
    Friday, August 18, 2000
    24 years ago
  • Date Issued
    Tuesday, January 8, 2002
    22 years ago
Abstract
In a pump intermittently rotated and controlled by a motor, the motor, etc. rise in temperature and ink supply is unstable when an operation of the pump is stopped in a magnetizing state. Therefore, the invention resides in a pump for a printing machine characterized in that the pump has a base; a cylinder having a suction hole and a discharge hole opened in positions different from each other in phase on the inner circumferential face of a main hole; a plunger fitted to an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and closing the suction hole or/and the discharge hole; a motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism constructed by an arm and a connection member; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a pump for a printing machine for supplying ink while a plunger is rotated and reciprocated by a motor in an offset printing machine.




2. Description of the Background Art




There are conventionally many known examples of a pump for an offset printing machine. For example, Japanese Patent No. 286447 (prior art) discloses an ink pump for a printing machine for supplying ink by repeatedly reciprocating a plunger within a cylinder once while the plunger is rotated once by using a variable speed motor.




In the pump for a printing machine of the prior art, as shown in

FIG. 7

, a cylinder


102


has a suction hole


121


and a discharge hole


122


opened in positions in which a main hole


120


closed on one side thereof is shifted by 180 degrees in phase. This cylinder


102


is fixed to one side of a base


101


through the space of a hollow portion thereof. A plunger


103


is fitted and inserted into the main hole


120


of the cylinder


102


on the other side thereof so as to be rotated and reciprocated. The cylinder


102


is closed by the plunger


103


. One portion of a fitting circumferential face of the plunger


103


to the cylinder


102


is notched until its end tip and one end of the plunger


103


is projected from the other side of the main hole


120


to the hollow portion of the base


101


such that either the suction hole


121


or the discharge hole


122


can be communicated with the main hole


120


by rotating the plunger


103


.




A variable speed motor


104


is attached to the base


101


in accordance with the plunger


103


. An output shaft


140


of the variable speed motor


104


is projected to the hollow portion of the base


101


. A rotating central line of the output shaft


140


is set to cross a rotating central line of the plunger


103


by a predetermined angle. Further, an arm


160


is attached to the output shaft


140


so as to project to the hollow portion. A spherical bearing


162


arranged at the other end of the arm


160


and an end portion side of the plunger


103


are connected to each other by a connection member


161


so that a crossing angle between the rotating central line of the output shaft


140


and an axis of the connection member


161


can be changed.




The crossing angle between the rotating central line of the output shaft


140


and the axis of the connection member


161


becomes maximum at the final stage of a sucking stroke and becomes minimum at the final stage of a discharging stroke at the time of a rotating phase in which the plunger


103


simultaneously closes the suction hole


121


and the discharge hole


122


every half rotating phase of the plunger


103


.





FIGS. 8



a


to


8




f


are partial sectional perspective explanatory views showing an operating mode of the plunger


103


of the prior art, showing an operating mode where the plunger


103


is reciprocated once while the plunger


103


is fitted into the main hole


120


of the cylinder


102


and is rotated once in the direction of an arrow X.





FIG. 8



a


shows a terminating state of the sucking stroke in which the plunger


103


is located at an upper dead point and closes the suction hole


121


and the discharge hole


122


.





FIGS. 8



b


and


8




c


show states of the discharging stroke. In these states, while the suction hole


121


is closed, the plunger


103


is moved in an inserting direction of the main hole


120


while the plunger


103


is rotated in the direction of the arrow X. Then, ink is discharged from the discharge hole


122


.





FIG. 8



d


shows a terminating state of the discharging stroke in which the plunger


103


is located at a lower dead point and closes the suction hole


121


and the discharge hole


122


.





FIGS. 8



e


and


8




f


show states of the sucking stroke. In these states, while the discharge hole


122


is closed, the plunger


103


is moved in a direction pulled out of the main hole


120


while the plunger


103


is rotated in the direction of the arrow X. The ink is then sucked from the suction hole


121


.




In the pump P of the prior art, ink piping is connected between a fluid passage on an ink discharging side and an ink rail to discharge the ink sucked from an external ink tank.




When the variable speed motor


104


for operating the plunger


103


is a stepping motor


104


shown in an embodiment mode of the prior art, rotation of this stepping motor is controlled by a pulse signal. When it is not necessary to discharge the ink, or when the stepping motor is intermittently driven to adjust a discharging amount of the ink, the rotation of a rotor of the stepping motor


104


corresponding to the plunger


103


is stopped in accordance with necessity. Further, an exciting current flows through the stepping motor to self-hold a stopping position of this stepping motor


104


, or the electric current flowing through the stepping motor


104


corresponding to the plunger


103


is interrupted in accordance with necessity so that an unmagnetizing state is set. Thus, the operation of the plunger


103


is ceased or is temporarily stopped.




The above prior art has several problems to be solved. For example, in the pump P of the prior art, the internal pressure of the ink pipe on the discharging side is increased by a discharging pressure of the ink at the discharging stroke of the ink so that force for pushing back the plunger


103


is caused. Further, at the discharging stroke of the ink, the crossing angle between the rotating central line of the output shaft


140


and the axis of the connection member


161


is gradually changed from a maximum angle to a minimum angle. Accordingly, the force for pushing back the plunger


103


is applied such that the arm


160


is angularly displaced in a reverse direction through the connection member


161


and the spherical bearing


162


. Thus, the output shaft


140


begins to be angularly displaced in the reverse direction.




In rotating control using the stepping motor


104


, a method for performing a magnetizing operation by flowing an electric current through winding of the stepping motor


104


is adopted to give self holding force to the output shaft


140


such that the output shaft


140


is not rotated by an external force during stoppage of the stepping motor. The stepping motor


104


is heated by this magnetizing electric current. There is a case in which the surface temperature of the stepping motor


104


is increased to 60 degrees centigrade or more in accordance with an operating condition of the pump P.




When the printing machine is operated at a relatively low speed, or the number of image lines of a printing plate is small, an ink supplying amount per unit time is small so that a stopping time of the pump P is lengthened. Therefore, the exciting current flows through the stepping motor during the stoppage of the pump P so that the stepping motor is heated. Accordingly, there is a case in which the stepping motor abnormally rises in temperature.




The temperature due to these heatings is transmitted to the base


101


and the cylinder


102


is heated so that the temperature of the ink rises and ink viscosity is reduced and the ink supplying amount becomes unstable and has a bad influence on printing quality. Further, when the electric current flowing through the stepping motor


104


is interrupted at the time of a pump stopping state during the operation of the printing machine to avoid this heating and no magnetizing operation is performed to restrain the heating, the plunger


103


is pushed back by the internal pressure of the ink piping on the discharging side caused by the ink discharging stroke. Displacement of the plunger


103


is transmitted to the arm


160


through the connection member


161


and the spherical bearing


162


so that the output shaft


140


is angularly displaced in a reverse direction. As a result, pulse signals are again transmitted by the next control amount from an unillustrated control means with a returning position of the plunger


103


as a starting point so that the stepping motor


104


is angularly displaced. Accordingly, the discharging amount of the ink is reduced by the returning amount of the plunger


103


.





FIG. 9

is a graph of an arm rotating curve showing the relation of an arm rotating angle with respect to an arm rotating period in the prior art and the internal pressure of a fluid passage on a side of the discharge hole, and an internal pressure curve of the ink piping on the discharging side. When there is a resistance object such as an ink rail, etc. at a terminal of the ink piping on the discharging side of the pump of the prior art, the relation of the discharging side pressure of the pump P and the arm rotating period is explained by this graph.




An arm rotating curve (A) shown by a broken line shows a case in which there is no loss of the angular displacement of the arm in a reverse direction at the discharging stroke and rotating stoppage of the arm is ideally repeated. An arm rotating curve (B) shown by a solid line shows a case in which the ink is discharged while the angular displacement of the arm is repeated in the reverse direction by the internal pressure every time the arm is operated at the discharging stroke. The arm rotating curves (A) and (B) also show a relation for controlling the operation of the pump such that a group of pulse signals required to angularly displace the arm by 45 degrees are given to the stepping motor so as to displace the arm and the stepping motor is then stopped by the number of pulses corresponding to this displacement. When a group of pulse signals for continuously angularly displacing the arm by 45 degrees are given to the stepping motor four times, the stepping motor is angularly displaced by 180 degrees and the arm is angularly displaced by 180 degrees so that the sucking stroke is terminated. Thereafter, when a group of pulse signals are similarly given four times, the arm is angularly displaced by the next 180 degrees without any loss with respect to the arm rotating curve (A) and the discharging stroke is terminated.




As can be seen from

FIG. 9

, when the stepping motor is rotated 360 degrees, one rotating period of the arm is terminated. A rightward rising gradient portion at the sucking stroke of each of the arm rotating curves (A) and (B) shows that the arm is being normally angularly displaced in a predetermined operating direction. Further, a portion of each of the arm rotating curves (A) and (B) parallel to an axis of abscissa shows that the pump P is being stopped. Namely, when the pump P, is stopped, the arm rotating curve (B) must be originally parallel to the axis of absissa, but this curve portion shows a rightward falling gradient at the discharging stroke of the prior art. This shows that the arm is returned and is angularly displaced in the reverse direction. Namely, the output shaft of the stepping motor is angularly displaced in the reverse direction and a substantial angular displacing amount of the arm is reduced. Accordingly, the rotating period of the arm rotated once is lengthened so that the relation of the arm and the control system transmitting rotating commands to the pump is unbalanced and a suitable amount of ink is not supplied and the ink is insufficient. Thus, problems exist in that the ink amount required on a printing paper face is not supplied to the printing face, and ink density on the printing paper face is reduced, causing printing quality to be reduced.




SUMMARY OF THE INVENTION




To simultaneously solve the above problems in the prior art, an object of this invention is to provide a pump for a printing machine in which a plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently separately operated by a motor is not retreated and angularly displaced in a direction reverse to a predetermined operating direction so that a required ink amount can be supplied onto a printing paper face.




To solve the above problems, this invention provides a pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole of a cylinder, the pump comprising:




a base;




the cylinder which is attached to the base and has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole;




the plunger which is fitted onto an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole of the cylinder in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase;




the motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle;




a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and




retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.




This invention also provides a pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole, the pump comprising:




a cylinder-base which has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole;




the plunger which is fitted onto an opening side of the main hole so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase;




the motor attached to the cylinder-base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle;




a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and




retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.




The above retrogression preventing means is arranged in at least one rotating member of the plunger having a rotating action, the arm and the output shaft of the motor.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross-sectional view taken along an AA line of FIG.


5


and showing a first embodiment mode of this invention.





FIG. 2

is a cross-sectional view taken along the AA line of FIG.


5


and showing a second embodiment mode of this invention.





FIG. 3

is a partial sectional view taken along a BB line of FIG.


2


and showing a second retrogression preventing means in the second embodiment mode of this invention.





FIG. 4

is a cross-sectional view corresponding to the AA line of FIG.


5


and showing a third embodiment mode of this invention.





FIG. 5

is a plan view common to the first, second and third embodiment modes of this invention and showing a pump unit for supplying ink in which eight pumps are assembled into a base.





FIG. 6

is a cross-sectional view-corresponding to the cross-sectional view taken along the AA line of FIG.


5


and showing a fourth embodiment mode of this invention.





FIG. 7

is a partial sectional perspective view of a pump of the prior art.





FIGS. 8



a


-


8




f


is a partial sectional perspective explanatory view showing an operating mode of a plunger of the prior art.





FIG. 9

is a graph showing the relation of an arm rotating angle and the internal pressure of a fluid passage on the side of a discharge hole with respect to the rotating period of an arm in the prior art.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A construction common to first, second and third embodiment modes in this invention will be explained on the basis of

FIGS. 1

,


2


,


4


and


5


.

FIG. 1

is a cross-sectional view taken along an AA line of FIG.


5


and showing the first embodiment mode of this invention.

FIG. 2

is a cross-sectional view taken along the AA line of FIG.


5


and showing the second embodiment mode of this invention.

FIG. 4

is a cross-sectional view corresponding to the AA line of FIG.


5


and showing the third embodiment mode of this invention.

FIG. 5

is a plan view common to the first, second and third embodiment modes and showing a pump unit PU for supplying ink in which eight pumps P are assembled into a base


1


.




A pump P has a cylinder


2


and a plunger


3


. The cylinder


2


is fixed to one side of a block-shaped base


1


integrally formed through the space of a hollow portion f this base


1


. The plunger


3


is fitted and inserted into a main hole


20


of the cylinder


2


so as to be rotated and reciprocated. One end of the main hole


20


of the cylinder


2


is closed by a plug


23


. Two holes compose a suction hole


21


and a discharge hole


22


which cross the center of the main hole


20


and vertically extend through the cylinder


2


. The suction hole


21


is connected by piping to an unillustrated ink tank as a fluid supply source through plural fluid passages


14


arranged in the base


1


. The discharge hole


22


is connected by piping to an unillustrated ink rail as a fluid supply destination through the plural fluid passages


14


arranged in the base


1


.




A notch


31


reaching to the plunger end tip


30


on a fitting side of the plunger


3


is formed in a portion of the plunger


3


fitted to the main hole


20


. The notch


31


alternately communicates the suction hole


21


and the discharge hole


22


with the main hole


20


every half rotation in accordance with the rotation of the plunger


3


. The suction hole


21


and the discharge hole


22


are simultaneously closed by the plunger


3


in a rotating phase in which the notch


31


is not opposed to either the suction hole


21


and the discharge hole


22


.




A motor


4


is fixed to the base


1


on the other side of the base


1


through the space of the hollow portion of this base


1


such that a rotating central line CL


1


of an output shaft


40


of the motor


4


and a rotating central line CL


2


of the plunger


3


fitted and inserted into the main hole


20


of the cylinder


2


cross each other at a predetermined crossing angle θ. In each of the embodiment modes of this invention, the motor


4


is a stepping motor


4


driven through an unillustrated motor driver in accordance with an inputted pulse signal. An operation of the stepping motor


4


is controlled such that the number of rotations of this stepping motor per unit time is equal to a suitable number. For example, a rotating angle formed once by a group of pulse signals continuously inputted, i.e., a displacing angle is set to 45 degrees. Thereafter, the operation of the stepping motor


4


is controlled such that the stepping motor


4


is intermittently rotated by an unillustrated control means so as to stop the rotation of the stepping motor until a group of new pulse signals are inputted to the stepping motor.




A fourth embodiment mode of this invention will next be explained on the basis of FIG.


6


.

FIG. 6

is a cross-sectional view of a pump in a position corresponding to the AA line of

FIG. 5

in the fourth embodiment mode.




The pump P has a plunger


3


fitted and inserted into a main hole


10


so as to be rotated and reciprocated. The main hole


10


is arranged on one side of a cylinder-base


1




a


through the space of a hollow portion of this cylinder-base


1




a


. The cylinder-base


1




a


is formed in the shape of an integral block and is also used as a cylinder. One end of the main hole


10


of the cylinder-base


1




a


is closed by a plug


13


. Two holes composed of a suction hole


11


and a discharge hole


12


cross a center of the main hole


10


and vertically extend through the cylinder-base


1




a


. The suction hole


11


is connected by piping to an unillustrated ink tank as a fluid supply source. The discharge hole


12


is connected by piping to an unillustrated ink rail as a fluid supply destination.




Similar to the first to third embodiment modes, a notch


31


reaching until a plunger end tip


30


on a fitting side of the plunger


3


is formed in a portion of the plunger


3


fitted to the main hole


10


. The notch


31


alternately communicates the suction hole


11


and the discharge hole


12


with the main hole


10


every half rotation in accordance with the rotation of the plunger


3


. The suction hole


11


and the discharge hole


12


are simultaneously closed by the plunger


3


in a rotating phase in which notch


31


is not opposed to either the suction hole


11


or the discharge hole


12


.




A motor


4


is fixed to the cylinder-base a on the other side of the cylinder-base


1




a


through the space of the hollow portion of this cylinder-base


1




a


such that a rotating central line CL


1


of an output shaft


40


of the motor


4


and a rotating central line CL


2


of the plunger


3


fitted and inserted into the main hole


10


cross each other at a predetermined crossing angle θ.




In the first to fourth embodiment modes of this invention, a transmission mechanism


6


for rotating and reciprocating the plunger


3


by rotating the stepping motor


4


is arranged in the hollow portion of the base


1


or the cylinder-base


1




a


. The transmission mechanism


6


corresponding to the stepping motor


4


has an arm


60


and a connection member


61


. The arm


60


is fixed to the output shaft


40


away from a rear end portion


32


of the plunger


3


fitted and inserted into the man hole


20


or


10


. The arm


60


is projected approximately in parallel with the rotating central line CL


1


of the output shaft


40


. The connection member


61


connects an end tip portion side of the arm


60


with a rear end portion side of the plunger


3


.




One side of the connection member


61


is fixed to the plunger


3


and the other side is slidably attached to an inner ring hole of a spherical bearing


62


in a state in which an axis CL


3


of the connection member


61


crosses the rotating central line CL


2


of the plunger


3


by a predetermined angle (a right angle in the embodiment modes of this invention) at any time. The connection member


61


is connected to the arm


60


through the spherical bearing


62


so as to change a connecting angle. In the embodiment modes of this invention, the connecting angle is changed between angles α and β. When the plunger


3


is located in a rotating phase for simultaneously closing the suction holes


21


,


11


and the discharge holes


22


,


12


, the crossing angle between the axis CL


3


of the connection member


61


and the rotating central line CL


1


of the output shaft


40


becomes maximum (β) at the final stage of a sucking stroke and becomes minimum (α) at the final stage of a discharging stroke.




In the relation of the suction holes


21


,


11


and the discharge holes


22


,


12


and the notch


31


, the plunger


3


is reciprocated once by rotating the stepping motor


4


once while the plunger


3


is rotated once. The plunger


3


closes both the suction holes


21


,


11


and the discharge holes


22


,


12


when the plunger


3


is located at both upper and lower dead points in this one reciprocation. When the plunger


3


is separated from the lower dead point and is moved in a direction separating from the main holes


20


,


10


, the suction holes


21


,


11


are respectively communicated with the main holes


20


,


10


by the notch


31


. In contrast to this, when the plunger


3


is separated from the upper dead point and is moved in an inserting direction of the main holes


20


,


10


, the discharge holes


22


,


12


are respectively communicated with the main holes


20


,


10


by the notch


31


.




The pump P in the embodiment modes of this invention is used in the singular or plural combination. When plural pumps are used, these pumps are used as a pump unit PU as shown in

FIG. 5. A

retrogression preventing means


5


(


5




a


,


5




b


,


5




c


) is arranged in a series of rotating members forming the pump P. Rotation of the pump P is intermittently controlled such that the pump P is in an unmagnetizing state at a stopping time of an operation of the stepping motor


4


and is angularly displaced by 45 degrees at an operating time of the stepping motor


4


.




A first retrogression preventing means


5




a


in the first and fourth embodiment modes of this invention will first be explained on the basis of

FIGS. 1 and 6

. The plunger


3


is fitted and inserted into the main hole


20


or


10


of the cylinder


2


fixed to one side of the base


1


or the cylinder-base


1




a


through the space of the hollow portion thereof such that the plunger


3


can be rotated and reciprocated. The first retrogression preventing means


5




a


is arranged in an end portion facing a hollow portion side of the main hole


20


or


10


of the cylinder


2


such that plunger


3


does not retrograde. The first retrogression preventing means


5




a


in the fourth embodiment mode shown in

FIG. 6

can be constructed instead of a second retrogression preventing means


5




b


or a third retrogression preventing means


5




c


described later.




In the first retrogression preventing means


5




a


, the plunger


3


is fitted and inserted into a one-way clutch


50


of a roller type in which a wedge face is formed on the inside diameter face of an outer ring. When the plunger


3


is rotated in the predetermined direction of an arrow X, the one-way clutch


50


is not operated and the plunger


3


can be reciprocated by rotating the stepping motor


4


while the plunger


3


is freely rotated. At the discharging stroke at which the plunger


3


is rotated and moved from the upper dead point to the lower dead point, when the plunger


3


is angularly displaced in a direction reverse to the arrow X by an internal pressure left in the ink piping on a discharging side during stoppage of the stepping motor


4


while the plunger


3


is pushed back, the one-way clutch


50


is operated and retrogression of the plunger


3


is instantly prevented. As shown in

FIGS. 1 and 6

, a scraper


33


adjacent to the first retrogression preventing means


5




a


can be arranged inside the main hole


20


or


10


near an end tip


30


of the plunger


3


such that no ink enters the first retrogression preventing means


5




a


. The ink can be scraped off from the surface of the plunger


3


by the scraper


3


. Namely, a groove


24


adjacent to the scraper


33


is formed inside the main hole


20


or


10


on a side of the end tip


30


of the plunger


3


. A hole


25


and a communicating path


16


are formed in this groove


24


. The hole


25


extends through the cylinder


2


from below. The communicating path


16


is communicated with the hole


25


and is opened in the vicinity of a releasing portion


15


of the base


1


. If the ink is leaked from the main hole


20


or


10


, the ink is scraped off by the scraper


33


. The leaked ink can be then discharged from the communicating path


16


through the groove


24


and the hole


25


(there is no hole


25


in FIG.


6


).




At the discharging stroke at which the plunger


3


is moved from the upper dead point to the lower dead point, i.e., in the inserting direction of the main hole


20


or


10


while the plunger


3


is rotated, the first retrogression preventing means


5




a


can instantly and reliably prevent the retrogression of the plunger


3


when it is pushed back and beginning to be angularly displaced in a reverse direction during stoppage of the stepping motor


4


by the internal pressure left in the ink piping on the discharging side by operating the one-way clutch


50


arranged on a side of the main hole


20


or


10


.




A second retrogression preventing means


5




b


in the second embodiment mode of this invention will next be explained on the basis of

FIGS. 2 and 3

. The stepping motor


4


is fixed to the base


1


on the other side of the base


1


through the space of the hollow portion thereof such that the rotating central line CL


1


of the output shaft


40


of the stepping motor


4


and the rotating central line CL


2


of the plunger


3


fitted and inserted into the main hole


20


of the cylinder


2


cross each other by a predetermined crossing angle θ. An arm


60


is fixed to the output shaft


40


and rotating power is transmitted to the plunger


3


through a transmission mechanism


6


.




In the second retrogression preventing means


5




b


, a ratchet wheel


51


having a suitable number of teeth and a suitable tooth width with the rotating central line CL


1


as a center is arranged integrally with the arm


60


in an end portion of the arm


60


on a side of the stepping motor


4


. A claw


52


is supported by a pin


53


so as to be angularly displaced and is engaged with a tooth-shaped portion toothed on a circular circumference of the ratchet wheel


51


when the arm


60


begins to retrograde. One end portion of the pin


53


is fixed to an end face of the stepping motor


4


. A torsion spring


54


is arranged to press the claw


52


against the circular circumference of the ratchet wheel


51


at any time. When the arm


60


begins to be angularly displaced in a direction reverse to the predetermined direction of the arrow X, the claw


52


in the second retrogression preventing means


5




b


is instantly engaged with the tooth-shaped portion of the ratchet wheel


51


and prevents the retrogression of the arm


60


. In the second retrogression preventing means


5




b


, two claws are formed on the circular circumference of the ratchet wheel


51


such that an engaging position of one claw


52


is shifted by a half pitch in phase from an engaging position of the other claw


52


. However, the number of claws


52


may be set to a suitable number from one to plural in consideration of retrogression preventing effects, etc. No torsion spring


54


is required when a combination of the ratchet wheel


51


and the claw


52


is set to a metallic claw


52


having a magnetic property with respecter the ratchet wheel


51


of a magnetic substance such as iron, etc.




In the second retrogression preventing means


5




b


, the retrogression of the plunger


3


when it is pushed back and beginning to be angularly displaced in the reverse direction during stoppage of the stepping motor


4


by the internal pressure left in the ink piping on the discharging side at the discharging stroke is transmitted to the arm


60


of the transmission mechanism


6


so that the arm


60


begins to be angularly displaced in the reverse direction. The claw


52


pressed against the ratchet wheel


51


arranged integrally with the arm


60


by the torsion spring


54


is supported by the pin


53


fixed onto an end face of the stepping motor


4


and is arranged such that this claw


52


is engaged with the tooth-shaped portion of the ratchet wheel


51


in its outer circumference. Therefore, when the plunger


3


begins to be angularly displaced in the reverse direction, the claw


52


is instantly engaged with the tooth-shaped portion so that the retrogression of the plunger


3


is reliably prevented.




A third retrogression preventing means


5




c


in the third embodiment mode of this invention will next be explained on the basis of FIG.


4


. The stepping motor


4


is fixed to the base


1


on the other side of the base


1


through the space of the hollow portion thereof such that the rotating central line CL


1


of the output shaft


40


of the stepping motor


4


and the rotating central line CL


2


of the plunger


3


fitted and inserted into the main hole


20


of the cylinder


2


cross each other by a predetermined crossing angle θ. An arm


60


is fixed to the output shaft


40


and rotating power is transmitted to the plunger


3


through a transmission mechanism


6


.




In the third retrogression preventing means


5




c


, a one-way clutch


55


of a roller type similar to that in the first retrogression preventing means


5




a


is fitted and disposed with a shaft


41


projected to the other side of a motor of a so-called bi-axial type in which one side of the output shaft


40


projected from a body of the stepping motor


4


is extended and projected to an opposite side of this output shaft. Further, a housing


56


for fixing an outer ring portion of the one-way clutch


55


is fixed to an end face of the stepping motor


4


.




When the shaft


41


is rotated in a predetermined operating direction, the one-way clutch


55


is not operated. While the plunger


3


is freely rotated in the predetermined direction of an arrow X by rotating the stepping motor


4


, the plunger


3


can be reciprocated in accordance with this free rotation. At a discharging stroke at which the plunger


3


is rotated and moved from an upper dead point to a lower dead point, the plunger


3


begins to be angularly displaced in a direction reverse to the direction of the arrow X while the plunger


3


is pushed back by the internal pressure left in the ink piping on the discharging side during stoppage of the stepping motor


4


. When this retrogression of the plunger


3


is transmitted to the shaft


41


of the stepping motor


4


through the transmission mechanism


6


, the one-way clutch


55


is instantly operated and prevents the plunger


3


from being angularly displaced in the reverse direction.




The retrogression preventing means


5


can be also set to a suitable mechanism coming in contact with the plunger


3


and restraining retreat of the plunger


3


and preventing retrogression.




There are many effects described below in this invention.




(1) When the operation of a motor is temporarily stopped during the operation of a pump intermittently rotated and controlled by the motor at every predetermined angle, it is not necessary to stop the operation of the motor in a magnetizing state. Accordingly, it is possible to prevent the temperature of the motor from being increased by the magnetization and temperatures of the pump and ink from being increased by this rise in temperature of the motor. Therefore, ink supply irregularities caused by the rise in temperature of the ink can be prevented and it is also effective to save energy.




(2) When the motor is in an unmagnetizing state during the operation of the pump intermittently rotated and controlled by the motor at every predetermined angle, the plunger is not pushed back and is not angularly displaced in a reverse direction by the internal pressure left in the ink piping on the discharging side at a discharging stroke at which the plunger is temporarily stopped.




(3) Since it is possible to prevent the plunger from being pushed back and angularly displaced in the reverse direction, the plunger can be accurately angularly displaced and reciprocated. Accordingly, an ink amount required on a printing paper face can be accurately stably supplied to the printing face so that printing quality is improved.




(4) The constructions of respective retrogression preventing means are very simple and can be very easily maintained.




(5) The regression preventing means can be arranged with minimal changes to the arrangement of a conventional rotating control system of the motor. Accordingly, a pump for a printing machine having a stable ink discharging amount can be provided at very low lost.



Claims
  • 1. A pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole of a cylinder, the pump comprising:a base; the cylinder which is attached to the base and has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole; the plunger which is fitted onto an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole of the cylinder in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase; the motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
  • 2. The pump for a printing machine as defined in claim 1, wherein the retrogression preventing means is arranged with at least one rotating member selected from the group consisting of the plunger, the arm, and the output shaft of the motor.
  • 3. A pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole, the pump comprising:a cylinder-base which has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole; the plunger which is fitted onto an opening side of the main hole so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase; the motor attached to the cylinder-base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
  • 4. The pump for a printing machine as defined in claim 3, wherein the retrogression preventing means is arranged with at least one rotating member selected from the group consisting of the plunger, the arm, and the output shaft of the motor.
Priority Claims (1)
Number Date Country Kind
11-242147 Aug 1999 JP
US Referenced Citations (6)
Number Name Date Kind
3366051 Fusco Jan 1968 A
4461209 Washcynonsky et al. Jul 1984 A
5168807 Elia et al. Dec 1992 A
5460091 Mazzenga et al. Oct 1995 A
5472324 Atwater Dec 1995 A
5526745 Uera Jun 1996 A
Foreign Referenced Citations (1)
Number Date Country
2864447 Dec 1998 JP