Information
-
Patent Grant
-
6336405
-
Patent Number
6,336,405
-
Date Filed
Friday, August 18, 200024 years ago
-
Date Issued
Tuesday, January 8, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 101 365
- 101 366
- 101 DIG 45
- 101 480
- 417 415
- 417 326
- 417 319
-
International Classifications
-
Abstract
In a pump intermittently rotated and controlled by a motor, the motor, etc. rise in temperature and ink supply is unstable when an operation of the pump is stopped in a magnetizing state. Therefore, the invention resides in a pump for a printing machine characterized in that the pump has a base; a cylinder having a suction hole and a discharge hole opened in positions different from each other in phase on the inner circumferential face of a main hole; a plunger fitted to an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and closing the suction hole or/and the discharge hole; a motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism constructed by an arm and a connection member; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a pump for a printing machine for supplying ink while a plunger is rotated and reciprocated by a motor in an offset printing machine.
2. Description of the Background Art
There are conventionally many known examples of a pump for an offset printing machine. For example, Japanese Patent No. 286447 (prior art) discloses an ink pump for a printing machine for supplying ink by repeatedly reciprocating a plunger within a cylinder once while the plunger is rotated once by using a variable speed motor.
In the pump for a printing machine of the prior art, as shown in
FIG. 7
, a cylinder
102
has a suction hole
121
and a discharge hole
122
opened in positions in which a main hole
120
closed on one side thereof is shifted by 180 degrees in phase. This cylinder
102
is fixed to one side of a base
101
through the space of a hollow portion thereof. A plunger
103
is fitted and inserted into the main hole
120
of the cylinder
102
on the other side thereof so as to be rotated and reciprocated. The cylinder
102
is closed by the plunger
103
. One portion of a fitting circumferential face of the plunger
103
to the cylinder
102
is notched until its end tip and one end of the plunger
103
is projected from the other side of the main hole
120
to the hollow portion of the base
101
such that either the suction hole
121
or the discharge hole
122
can be communicated with the main hole
120
by rotating the plunger
103
.
A variable speed motor
104
is attached to the base
101
in accordance with the plunger
103
. An output shaft
140
of the variable speed motor
104
is projected to the hollow portion of the base
101
. A rotating central line of the output shaft
140
is set to cross a rotating central line of the plunger
103
by a predetermined angle. Further, an arm
160
is attached to the output shaft
140
so as to project to the hollow portion. A spherical bearing
162
arranged at the other end of the arm
160
and an end portion side of the plunger
103
are connected to each other by a connection member
161
so that a crossing angle between the rotating central line of the output shaft
140
and an axis of the connection member
161
can be changed.
The crossing angle between the rotating central line of the output shaft
140
and the axis of the connection member
161
becomes maximum at the final stage of a sucking stroke and becomes minimum at the final stage of a discharging stroke at the time of a rotating phase in which the plunger
103
simultaneously closes the suction hole
121
and the discharge hole
122
every half rotating phase of the plunger
103
.
FIGS. 8
a
to
8
f
are partial sectional perspective explanatory views showing an operating mode of the plunger
103
of the prior art, showing an operating mode where the plunger
103
is reciprocated once while the plunger
103
is fitted into the main hole
120
of the cylinder
102
and is rotated once in the direction of an arrow X.
FIG. 8
a
shows a terminating state of the sucking stroke in which the plunger
103
is located at an upper dead point and closes the suction hole
121
and the discharge hole
122
.
FIGS. 8
b
and
8
c
show states of the discharging stroke. In these states, while the suction hole
121
is closed, the plunger
103
is moved in an inserting direction of the main hole
120
while the plunger
103
is rotated in the direction of the arrow X. Then, ink is discharged from the discharge hole
122
.
FIG. 8
d
shows a terminating state of the discharging stroke in which the plunger
103
is located at a lower dead point and closes the suction hole
121
and the discharge hole
122
.
FIGS. 8
e
and
8
f
show states of the sucking stroke. In these states, while the discharge hole
122
is closed, the plunger
103
is moved in a direction pulled out of the main hole
120
while the plunger
103
is rotated in the direction of the arrow X. The ink is then sucked from the suction hole
121
.
In the pump P of the prior art, ink piping is connected between a fluid passage on an ink discharging side and an ink rail to discharge the ink sucked from an external ink tank.
When the variable speed motor
104
for operating the plunger
103
is a stepping motor
104
shown in an embodiment mode of the prior art, rotation of this stepping motor is controlled by a pulse signal. When it is not necessary to discharge the ink, or when the stepping motor is intermittently driven to adjust a discharging amount of the ink, the rotation of a rotor of the stepping motor
104
corresponding to the plunger
103
is stopped in accordance with necessity. Further, an exciting current flows through the stepping motor to self-hold a stopping position of this stepping motor
104
, or the electric current flowing through the stepping motor
104
corresponding to the plunger
103
is interrupted in accordance with necessity so that an unmagnetizing state is set. Thus, the operation of the plunger
103
is ceased or is temporarily stopped.
The above prior art has several problems to be solved. For example, in the pump P of the prior art, the internal pressure of the ink pipe on the discharging side is increased by a discharging pressure of the ink at the discharging stroke of the ink so that force for pushing back the plunger
103
is caused. Further, at the discharging stroke of the ink, the crossing angle between the rotating central line of the output shaft
140
and the axis of the connection member
161
is gradually changed from a maximum angle to a minimum angle. Accordingly, the force for pushing back the plunger
103
is applied such that the arm
160
is angularly displaced in a reverse direction through the connection member
161
and the spherical bearing
162
. Thus, the output shaft
140
begins to be angularly displaced in the reverse direction.
In rotating control using the stepping motor
104
, a method for performing a magnetizing operation by flowing an electric current through winding of the stepping motor
104
is adopted to give self holding force to the output shaft
140
such that the output shaft
140
is not rotated by an external force during stoppage of the stepping motor. The stepping motor
104
is heated by this magnetizing electric current. There is a case in which the surface temperature of the stepping motor
104
is increased to 60 degrees centigrade or more in accordance with an operating condition of the pump P.
When the printing machine is operated at a relatively low speed, or the number of image lines of a printing plate is small, an ink supplying amount per unit time is small so that a stopping time of the pump P is lengthened. Therefore, the exciting current flows through the stepping motor during the stoppage of the pump P so that the stepping motor is heated. Accordingly, there is a case in which the stepping motor abnormally rises in temperature.
The temperature due to these heatings is transmitted to the base
101
and the cylinder
102
is heated so that the temperature of the ink rises and ink viscosity is reduced and the ink supplying amount becomes unstable and has a bad influence on printing quality. Further, when the electric current flowing through the stepping motor
104
is interrupted at the time of a pump stopping state during the operation of the printing machine to avoid this heating and no magnetizing operation is performed to restrain the heating, the plunger
103
is pushed back by the internal pressure of the ink piping on the discharging side caused by the ink discharging stroke. Displacement of the plunger
103
is transmitted to the arm
160
through the connection member
161
and the spherical bearing
162
so that the output shaft
140
is angularly displaced in a reverse direction. As a result, pulse signals are again transmitted by the next control amount from an unillustrated control means with a returning position of the plunger
103
as a starting point so that the stepping motor
104
is angularly displaced. Accordingly, the discharging amount of the ink is reduced by the returning amount of the plunger
103
.
FIG. 9
is a graph of an arm rotating curve showing the relation of an arm rotating angle with respect to an arm rotating period in the prior art and the internal pressure of a fluid passage on a side of the discharge hole, and an internal pressure curve of the ink piping on the discharging side. When there is a resistance object such as an ink rail, etc. at a terminal of the ink piping on the discharging side of the pump of the prior art, the relation of the discharging side pressure of the pump P and the arm rotating period is explained by this graph.
An arm rotating curve (A) shown by a broken line shows a case in which there is no loss of the angular displacement of the arm in a reverse direction at the discharging stroke and rotating stoppage of the arm is ideally repeated. An arm rotating curve (B) shown by a solid line shows a case in which the ink is discharged while the angular displacement of the arm is repeated in the reverse direction by the internal pressure every time the arm is operated at the discharging stroke. The arm rotating curves (A) and (B) also show a relation for controlling the operation of the pump such that a group of pulse signals required to angularly displace the arm by 45 degrees are given to the stepping motor so as to displace the arm and the stepping motor is then stopped by the number of pulses corresponding to this displacement. When a group of pulse signals for continuously angularly displacing the arm by 45 degrees are given to the stepping motor four times, the stepping motor is angularly displaced by 180 degrees and the arm is angularly displaced by 180 degrees so that the sucking stroke is terminated. Thereafter, when a group of pulse signals are similarly given four times, the arm is angularly displaced by the next 180 degrees without any loss with respect to the arm rotating curve (A) and the discharging stroke is terminated.
As can be seen from
FIG. 9
, when the stepping motor is rotated 360 degrees, one rotating period of the arm is terminated. A rightward rising gradient portion at the sucking stroke of each of the arm rotating curves (A) and (B) shows that the arm is being normally angularly displaced in a predetermined operating direction. Further, a portion of each of the arm rotating curves (A) and (B) parallel to an axis of abscissa shows that the pump P is being stopped. Namely, when the pump P, is stopped, the arm rotating curve (B) must be originally parallel to the axis of absissa, but this curve portion shows a rightward falling gradient at the discharging stroke of the prior art. This shows that the arm is returned and is angularly displaced in the reverse direction. Namely, the output shaft of the stepping motor is angularly displaced in the reverse direction and a substantial angular displacing amount of the arm is reduced. Accordingly, the rotating period of the arm rotated once is lengthened so that the relation of the arm and the control system transmitting rotating commands to the pump is unbalanced and a suitable amount of ink is not supplied and the ink is insufficient. Thus, problems exist in that the ink amount required on a printing paper face is not supplied to the printing face, and ink density on the printing paper face is reduced, causing printing quality to be reduced.
SUMMARY OF THE INVENTION
To simultaneously solve the above problems in the prior art, an object of this invention is to provide a pump for a printing machine in which a plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently separately operated by a motor is not retreated and angularly displaced in a direction reverse to a predetermined operating direction so that a required ink amount can be supplied onto a printing paper face.
To solve the above problems, this invention provides a pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole of a cylinder, the pump comprising:
a base;
the cylinder which is attached to the base and has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole;
the plunger which is fitted onto an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole of the cylinder in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase;
the motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle;
a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and
retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
This invention also provides a pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole, the pump comprising:
a cylinder-base which has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole;
the plunger which is fitted onto an opening side of the main hole so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase;
the motor attached to the cylinder-base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle;
a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and
retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
The above retrogression preventing means is arranged in at least one rotating member of the plunger having a rotating action, the arm and the output shaft of the motor.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a cross-sectional view taken along an AA line of FIG.
5
and showing a first embodiment mode of this invention.
FIG. 2
is a cross-sectional view taken along the AA line of FIG.
5
and showing a second embodiment mode of this invention.
FIG. 3
is a partial sectional view taken along a BB line of FIG.
2
and showing a second retrogression preventing means in the second embodiment mode of this invention.
FIG. 4
is a cross-sectional view corresponding to the AA line of FIG.
5
and showing a third embodiment mode of this invention.
FIG. 5
is a plan view common to the first, second and third embodiment modes of this invention and showing a pump unit for supplying ink in which eight pumps are assembled into a base.
FIG. 6
is a cross-sectional view-corresponding to the cross-sectional view taken along the AA line of FIG.
5
and showing a fourth embodiment mode of this invention.
FIG. 7
is a partial sectional perspective view of a pump of the prior art.
FIGS. 8
a
-
8
f
is a partial sectional perspective explanatory view showing an operating mode of a plunger of the prior art.
FIG. 9
is a graph showing the relation of an arm rotating angle and the internal pressure of a fluid passage on the side of a discharge hole with respect to the rotating period of an arm in the prior art.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A construction common to first, second and third embodiment modes in this invention will be explained on the basis of
FIGS. 1
,
2
,
4
and
5
.
FIG. 1
is a cross-sectional view taken along an AA line of FIG.
5
and showing the first embodiment mode of this invention.
FIG. 2
is a cross-sectional view taken along the AA line of FIG.
5
and showing the second embodiment mode of this invention.
FIG. 4
is a cross-sectional view corresponding to the AA line of FIG.
5
and showing the third embodiment mode of this invention.
FIG. 5
is a plan view common to the first, second and third embodiment modes and showing a pump unit PU for supplying ink in which eight pumps P are assembled into a base
1
.
A pump P has a cylinder
2
and a plunger
3
. The cylinder
2
is fixed to one side of a block-shaped base
1
integrally formed through the space of a hollow portion f this base
1
. The plunger
3
is fitted and inserted into a main hole
20
of the cylinder
2
so as to be rotated and reciprocated. One end of the main hole
20
of the cylinder
2
is closed by a plug
23
. Two holes compose a suction hole
21
and a discharge hole
22
which cross the center of the main hole
20
and vertically extend through the cylinder
2
. The suction hole
21
is connected by piping to an unillustrated ink tank as a fluid supply source through plural fluid passages
14
arranged in the base
1
. The discharge hole
22
is connected by piping to an unillustrated ink rail as a fluid supply destination through the plural fluid passages
14
arranged in the base
1
.
A notch
31
reaching to the plunger end tip
30
on a fitting side of the plunger
3
is formed in a portion of the plunger
3
fitted to the main hole
20
. The notch
31
alternately communicates the suction hole
21
and the discharge hole
22
with the main hole
20
every half rotation in accordance with the rotation of the plunger
3
. The suction hole
21
and the discharge hole
22
are simultaneously closed by the plunger
3
in a rotating phase in which the notch
31
is not opposed to either the suction hole
21
and the discharge hole
22
.
A motor
4
is fixed to the base
1
on the other side of the base
1
through the space of the hollow portion of this base
1
such that a rotating central line CL
1
of an output shaft
40
of the motor
4
and a rotating central line CL
2
of the plunger
3
fitted and inserted into the main hole
20
of the cylinder
2
cross each other at a predetermined crossing angle θ. In each of the embodiment modes of this invention, the motor
4
is a stepping motor
4
driven through an unillustrated motor driver in accordance with an inputted pulse signal. An operation of the stepping motor
4
is controlled such that the number of rotations of this stepping motor per unit time is equal to a suitable number. For example, a rotating angle formed once by a group of pulse signals continuously inputted, i.e., a displacing angle is set to 45 degrees. Thereafter, the operation of the stepping motor
4
is controlled such that the stepping motor
4
is intermittently rotated by an unillustrated control means so as to stop the rotation of the stepping motor until a group of new pulse signals are inputted to the stepping motor.
A fourth embodiment mode of this invention will next be explained on the basis of FIG.
6
.
FIG. 6
is a cross-sectional view of a pump in a position corresponding to the AA line of
FIG. 5
in the fourth embodiment mode.
The pump P has a plunger
3
fitted and inserted into a main hole
10
so as to be rotated and reciprocated. The main hole
10
is arranged on one side of a cylinder-base
1
a
through the space of a hollow portion of this cylinder-base
1
a
. The cylinder-base
1
a
is formed in the shape of an integral block and is also used as a cylinder. One end of the main hole
10
of the cylinder-base
1
a
is closed by a plug
13
. Two holes composed of a suction hole
11
and a discharge hole
12
cross a center of the main hole
10
and vertically extend through the cylinder-base
1
a
. The suction hole
11
is connected by piping to an unillustrated ink tank as a fluid supply source. The discharge hole
12
is connected by piping to an unillustrated ink rail as a fluid supply destination.
Similar to the first to third embodiment modes, a notch
31
reaching until a plunger end tip
30
on a fitting side of the plunger
3
is formed in a portion of the plunger
3
fitted to the main hole
10
. The notch
31
alternately communicates the suction hole
11
and the discharge hole
12
with the main hole
10
every half rotation in accordance with the rotation of the plunger
3
. The suction hole
11
and the discharge hole
12
are simultaneously closed by the plunger
3
in a rotating phase in which notch
31
is not opposed to either the suction hole
11
or the discharge hole
12
.
A motor
4
is fixed to the cylinder-base a on the other side of the cylinder-base
1
a
through the space of the hollow portion of this cylinder-base
1
a
such that a rotating central line CL
1
of an output shaft
40
of the motor
4
and a rotating central line CL
2
of the plunger
3
fitted and inserted into the main hole
10
cross each other at a predetermined crossing angle θ.
In the first to fourth embodiment modes of this invention, a transmission mechanism
6
for rotating and reciprocating the plunger
3
by rotating the stepping motor
4
is arranged in the hollow portion of the base
1
or the cylinder-base
1
a
. The transmission mechanism
6
corresponding to the stepping motor
4
has an arm
60
and a connection member
61
. The arm
60
is fixed to the output shaft
40
away from a rear end portion
32
of the plunger
3
fitted and inserted into the man hole
20
or
10
. The arm
60
is projected approximately in parallel with the rotating central line CL
1
of the output shaft
40
. The connection member
61
connects an end tip portion side of the arm
60
with a rear end portion side of the plunger
3
.
One side of the connection member
61
is fixed to the plunger
3
and the other side is slidably attached to an inner ring hole of a spherical bearing
62
in a state in which an axis CL
3
of the connection member
61
crosses the rotating central line CL
2
of the plunger
3
by a predetermined angle (a right angle in the embodiment modes of this invention) at any time. The connection member
61
is connected to the arm
60
through the spherical bearing
62
so as to change a connecting angle. In the embodiment modes of this invention, the connecting angle is changed between angles α and β. When the plunger
3
is located in a rotating phase for simultaneously closing the suction holes
21
,
11
and the discharge holes
22
,
12
, the crossing angle between the axis CL
3
of the connection member
61
and the rotating central line CL
1
of the output shaft
40
becomes maximum (β) at the final stage of a sucking stroke and becomes minimum (α) at the final stage of a discharging stroke.
In the relation of the suction holes
21
,
11
and the discharge holes
22
,
12
and the notch
31
, the plunger
3
is reciprocated once by rotating the stepping motor
4
once while the plunger
3
is rotated once. The plunger
3
closes both the suction holes
21
,
11
and the discharge holes
22
,
12
when the plunger
3
is located at both upper and lower dead points in this one reciprocation. When the plunger
3
is separated from the lower dead point and is moved in a direction separating from the main holes
20
,
10
, the suction holes
21
,
11
are respectively communicated with the main holes
20
,
10
by the notch
31
. In contrast to this, when the plunger
3
is separated from the upper dead point and is moved in an inserting direction of the main holes
20
,
10
, the discharge holes
22
,
12
are respectively communicated with the main holes
20
,
10
by the notch
31
.
The pump P in the embodiment modes of this invention is used in the singular or plural combination. When plural pumps are used, these pumps are used as a pump unit PU as shown in
FIG. 5. A
retrogression preventing means
5
(
5
a
,
5
b
,
5
c
) is arranged in a series of rotating members forming the pump P. Rotation of the pump P is intermittently controlled such that the pump P is in an unmagnetizing state at a stopping time of an operation of the stepping motor
4
and is angularly displaced by 45 degrees at an operating time of the stepping motor
4
.
A first retrogression preventing means
5
a
in the first and fourth embodiment modes of this invention will first be explained on the basis of
FIGS. 1 and 6
. The plunger
3
is fitted and inserted into the main hole
20
or
10
of the cylinder
2
fixed to one side of the base
1
or the cylinder-base
1
a
through the space of the hollow portion thereof such that the plunger
3
can be rotated and reciprocated. The first retrogression preventing means
5
a
is arranged in an end portion facing a hollow portion side of the main hole
20
or
10
of the cylinder
2
such that plunger
3
does not retrograde. The first retrogression preventing means
5
a
in the fourth embodiment mode shown in
FIG. 6
can be constructed instead of a second retrogression preventing means
5
b
or a third retrogression preventing means
5
c
described later.
In the first retrogression preventing means
5
a
, the plunger
3
is fitted and inserted into a one-way clutch
50
of a roller type in which a wedge face is formed on the inside diameter face of an outer ring. When the plunger
3
is rotated in the predetermined direction of an arrow X, the one-way clutch
50
is not operated and the plunger
3
can be reciprocated by rotating the stepping motor
4
while the plunger
3
is freely rotated. At the discharging stroke at which the plunger
3
is rotated and moved from the upper dead point to the lower dead point, when the plunger
3
is angularly displaced in a direction reverse to the arrow X by an internal pressure left in the ink piping on a discharging side during stoppage of the stepping motor
4
while the plunger
3
is pushed back, the one-way clutch
50
is operated and retrogression of the plunger
3
is instantly prevented. As shown in
FIGS. 1 and 6
, a scraper
33
adjacent to the first retrogression preventing means
5
a
can be arranged inside the main hole
20
or
10
near an end tip
30
of the plunger
3
such that no ink enters the first retrogression preventing means
5
a
. The ink can be scraped off from the surface of the plunger
3
by the scraper
3
. Namely, a groove
24
adjacent to the scraper
33
is formed inside the main hole
20
or
10
on a side of the end tip
30
of the plunger
3
. A hole
25
and a communicating path
16
are formed in this groove
24
. The hole
25
extends through the cylinder
2
from below. The communicating path
16
is communicated with the hole
25
and is opened in the vicinity of a releasing portion
15
of the base
1
. If the ink is leaked from the main hole
20
or
10
, the ink is scraped off by the scraper
33
. The leaked ink can be then discharged from the communicating path
16
through the groove
24
and the hole
25
(there is no hole
25
in FIG.
6
).
At the discharging stroke at which the plunger
3
is moved from the upper dead point to the lower dead point, i.e., in the inserting direction of the main hole
20
or
10
while the plunger
3
is rotated, the first retrogression preventing means
5
a
can instantly and reliably prevent the retrogression of the plunger
3
when it is pushed back and beginning to be angularly displaced in a reverse direction during stoppage of the stepping motor
4
by the internal pressure left in the ink piping on the discharging side by operating the one-way clutch
50
arranged on a side of the main hole
20
or
10
.
A second retrogression preventing means
5
b
in the second embodiment mode of this invention will next be explained on the basis of
FIGS. 2 and 3
. The stepping motor
4
is fixed to the base
1
on the other side of the base
1
through the space of the hollow portion thereof such that the rotating central line CL
1
of the output shaft
40
of the stepping motor
4
and the rotating central line CL
2
of the plunger
3
fitted and inserted into the main hole
20
of the cylinder
2
cross each other by a predetermined crossing angle θ. An arm
60
is fixed to the output shaft
40
and rotating power is transmitted to the plunger
3
through a transmission mechanism
6
.
In the second retrogression preventing means
5
b
, a ratchet wheel
51
having a suitable number of teeth and a suitable tooth width with the rotating central line CL
1
as a center is arranged integrally with the arm
60
in an end portion of the arm
60
on a side of the stepping motor
4
. A claw
52
is supported by a pin
53
so as to be angularly displaced and is engaged with a tooth-shaped portion toothed on a circular circumference of the ratchet wheel
51
when the arm
60
begins to retrograde. One end portion of the pin
53
is fixed to an end face of the stepping motor
4
. A torsion spring
54
is arranged to press the claw
52
against the circular circumference of the ratchet wheel
51
at any time. When the arm
60
begins to be angularly displaced in a direction reverse to the predetermined direction of the arrow X, the claw
52
in the second retrogression preventing means
5
b
is instantly engaged with the tooth-shaped portion of the ratchet wheel
51
and prevents the retrogression of the arm
60
. In the second retrogression preventing means
5
b
, two claws are formed on the circular circumference of the ratchet wheel
51
such that an engaging position of one claw
52
is shifted by a half pitch in phase from an engaging position of the other claw
52
. However, the number of claws
52
may be set to a suitable number from one to plural in consideration of retrogression preventing effects, etc. No torsion spring
54
is required when a combination of the ratchet wheel
51
and the claw
52
is set to a metallic claw
52
having a magnetic property with respecter the ratchet wheel
51
of a magnetic substance such as iron, etc.
In the second retrogression preventing means
5
b
, the retrogression of the plunger
3
when it is pushed back and beginning to be angularly displaced in the reverse direction during stoppage of the stepping motor
4
by the internal pressure left in the ink piping on the discharging side at the discharging stroke is transmitted to the arm
60
of the transmission mechanism
6
so that the arm
60
begins to be angularly displaced in the reverse direction. The claw
52
pressed against the ratchet wheel
51
arranged integrally with the arm
60
by the torsion spring
54
is supported by the pin
53
fixed onto an end face of the stepping motor
4
and is arranged such that this claw
52
is engaged with the tooth-shaped portion of the ratchet wheel
51
in its outer circumference. Therefore, when the plunger
3
begins to be angularly displaced in the reverse direction, the claw
52
is instantly engaged with the tooth-shaped portion so that the retrogression of the plunger
3
is reliably prevented.
A third retrogression preventing means
5
c
in the third embodiment mode of this invention will next be explained on the basis of FIG.
4
. The stepping motor
4
is fixed to the base
1
on the other side of the base
1
through the space of the hollow portion thereof such that the rotating central line CL
1
of the output shaft
40
of the stepping motor
4
and the rotating central line CL
2
of the plunger
3
fitted and inserted into the main hole
20
of the cylinder
2
cross each other by a predetermined crossing angle θ. An arm
60
is fixed to the output shaft
40
and rotating power is transmitted to the plunger
3
through a transmission mechanism
6
.
In the third retrogression preventing means
5
c
, a one-way clutch
55
of a roller type similar to that in the first retrogression preventing means
5
a
is fitted and disposed with a shaft
41
projected to the other side of a motor of a so-called bi-axial type in which one side of the output shaft
40
projected from a body of the stepping motor
4
is extended and projected to an opposite side of this output shaft. Further, a housing
56
for fixing an outer ring portion of the one-way clutch
55
is fixed to an end face of the stepping motor
4
.
When the shaft
41
is rotated in a predetermined operating direction, the one-way clutch
55
is not operated. While the plunger
3
is freely rotated in the predetermined direction of an arrow X by rotating the stepping motor
4
, the plunger
3
can be reciprocated in accordance with this free rotation. At a discharging stroke at which the plunger
3
is rotated and moved from an upper dead point to a lower dead point, the plunger
3
begins to be angularly displaced in a direction reverse to the direction of the arrow X while the plunger
3
is pushed back by the internal pressure left in the ink piping on the discharging side during stoppage of the stepping motor
4
. When this retrogression of the plunger
3
is transmitted to the shaft
41
of the stepping motor
4
through the transmission mechanism
6
, the one-way clutch
55
is instantly operated and prevents the plunger
3
from being angularly displaced in the reverse direction.
The retrogression preventing means
5
can be also set to a suitable mechanism coming in contact with the plunger
3
and restraining retreat of the plunger
3
and preventing retrogression.
There are many effects described below in this invention.
(1) When the operation of a motor is temporarily stopped during the operation of a pump intermittently rotated and controlled by the motor at every predetermined angle, it is not necessary to stop the operation of the motor in a magnetizing state. Accordingly, it is possible to prevent the temperature of the motor from being increased by the magnetization and temperatures of the pump and ink from being increased by this rise in temperature of the motor. Therefore, ink supply irregularities caused by the rise in temperature of the ink can be prevented and it is also effective to save energy.
(2) When the motor is in an unmagnetizing state during the operation of the pump intermittently rotated and controlled by the motor at every predetermined angle, the plunger is not pushed back and is not angularly displaced in a reverse direction by the internal pressure left in the ink piping on the discharging side at a discharging stroke at which the plunger is temporarily stopped.
(3) Since it is possible to prevent the plunger from being pushed back and angularly displaced in the reverse direction, the plunger can be accurately angularly displaced and reciprocated. Accordingly, an ink amount required on a printing paper face can be accurately stably supplied to the printing face so that printing quality is improved.
(4) The constructions of respective retrogression preventing means are very simple and can be very easily maintained.
(5) The regression preventing means can be arranged with minimal changes to the arrangement of a conventional rotating control system of the motor. Accordingly, a pump for a printing machine having a stable ink discharging amount can be provided at very low lost.
Claims
- 1. A pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole of a cylinder, the pump comprising:a base; the cylinder which is attached to the base and has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole; the plunger which is fitted onto an opening side of the main hole of the cylinder so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole of the cylinder in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase; the motor attached to the base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
- 2. The pump for a printing machine as defined in claim 1, wherein the retrogression preventing means is arranged with at least one rotating member selected from the group consisting of the plunger, the arm, and the output shaft of the motor.
- 3. A pump for a printing machine for sucking and discharging ink by repeatedly reciprocating a plunger operated by a motor once while the plunger is rotated once within a main hole, the pump comprising:a cylinder-base which has the main hole closed on one side thereof and also has a suction hole and a discharge hole opened in positions different from each other in phase on an inner circumferential face of the main hole; the plunger which is fitted onto an opening side of the main hole so as to be axially moved and rotated from an end tip of the main hole and simultaneously close the suction hole and the discharge hole in a certain rotating phase and also close one of the suction hole and the discharge hole in a different rotating phase; the motor attached to the cylinder-base such that a rotating central line of a rotating shaft crosses that of the plunger at a predetermined crossing angle; a transmission mechanism which is constructed by an arm fixed to the output shaft of the motor and approximately projected in parallel with the rotating central line of the output shaft of the motor, and is also constructed by a connection member slidably attached to an inner ring hole of a spherical bearing fixed to the arm and fixed to a rear end side of the plunger and connecting the arm and the plunger to each other; and retrogression preventing means for arranging the plunger temporarily stopped at a discharging stroke during an operation of the pump intermittently operated by the motor such that the plunger is not retreated and not angularly displaced in a direction reverse to a predetermined operating direction.
- 4. The pump for a printing machine as defined in claim 3, wherein the retrogression preventing means is arranged with at least one rotating member selected from the group consisting of the plunger, the arm, and the output shaft of the motor.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-242147 |
Aug 1999 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2864447 |
Dec 1998 |
JP |