1. Field of the Invention
The present invention relates to a pump; and more particularly relates to a diaphragm pump having a pump head connected to a motor and a technique for connecting the same.
2. Brief Description of Related Art
Currently, pumps have pump heads that are connected to motors using screws or clamps.
Some shortcomings of the known connection technique include:
In view of the aforementioned, there is a need in the industry for a pump that solves the shortcomings in the pumps that are known in art.
According to some embodiments, the present invention may include, or take the form of, a pump featuring a new and unique combination of a motor, a pump head and a locking member. The thrust of the present invention is directed towards how the motor and the pump head are uniquely coupled together.
For example, the motor may include a front end bell with a front end bell coupling portion configured with twist lock style connections with locking portions, and also configured with an outer surface having at least one motor locking receiving portion formed therein, e.g., such as at least one detent.
The pump head may include a pump head portion with a pump head coupling portion configured with corresponding twist lock style connections with corresponding locking portions. Each corresponding locking portion may be configured with a locking stop. The pump head portion may be configured with a corresponding outer surface having a pump head locking receiving portion formed therein, e.g., such as a threaded orifice formed therein.
A locking member may be configured to pass through the pump head locking receiving portion and to engage the at least one motor receiving portion after assembly of the motor and the pump head. The locking member may include, or take the form of, a threaded locking pin.
Each corresponding twist lock style connection of the pump head may be configured to couple to a respective twist lock style connection of the motor when the front end bell coupling portion and the pump head coupling portion are pushed together and rotated along a longitudinal axis of the pump during assembly of the motor and the pump head.
Each locking portion of the front end bell coupling portion may be configured to engage frictionally a respective corresponding locking portion of the pump head coupling portion, when the front end bell coupling portion and the pump head coupling portion are twisted together or rotated in relation to one another about the longitudinal axis of the pump.
Each locking stop of the pump head coupling portion may be configured to abut against a respective locking portion of the front end bell coupling portion to stop the front end bell coupling portion and the pump head coupling portion from twisting together and rotating in relation to one another about the longitudinal axis of the pump, such that the at least one motor locking receiving portion and the pump head locking receiving portion are in alignment to receive the locking member, and also such that the motor and pump head are locked together and cannot be pulled apart along the longitudinal axis of the pump after assembly of the motor and the pump head.
The motor and the pump head are quickly, easily, securely and flexibly coupled together using the aforementioned coupling technique.
The present invention may include one or more of the following features:
The front end bell coupling portion may include a ring-like portion configured about and perpendicular to the longitudinal axis of the pump that has a surface configured with respective grooves, slots or openings. Each groove, slot or opening forms a respective twist lock style connection on the motor.
The pump head coupling portion may include a corresponding ring-like portion configured about and perpendicular to the longitudinal axis of the pump that has a corresponding surface configured with respective tabs. Each tab forms a respective corresponding twist lock style connection on the pump head.
The respective tabs may be configured to couple to the respective grooves, slots or openings when the front end bell coupling portion and the pump head coupling portion are pushed together along the longitudinal axis of the pump during assembly of the motor and the pump head.
The ring-like portion may include a backside surface that has a respective rim around each groove, slot or opening forming a respective locking portion.
Each tab may have a respective base or leg portion extending from the corresponding ring-like surface parallel to the longitudinal axis of the pump and also may have a respective L-shaped flange portion connected to the respective base or leg portion extending perpendicular to the longitudinal axis of the pump, so as to form a respective corresponding locking portion of the pump head.
Each respective L-shaped flange portion of the pump head may be configured to engage frictionally the respective locking portion of the motor when the front end bell coupling portion and the pump head coupling portion are twisted together and rotated in opposite directions about the longitudinal axis of the pump, such that the motor and pump head are locked together and cannot be pulled apart along the longitudinal axis of the pump after assembly of the motor and the pump head.
The locking member may include a locking pin/screw having a threaded bolt portion and an end portion; the at least one motor locking receiving portion may be configured or formed as at least one detent in the outer surface of the motor; the pump head locking receiving portion may be configured or formed as a threaded orifice in the corresponding outer surface of the pump head; and the threaded bolt portion of the locking pin/screw may be configured to be threaded through the threaded orifice and the end portion may be configured to engage the at least one detent in the outer surface of the motor for coupling the motor and the pump head together after assembly.
The at least one detent may include multiple detents that correspond to the number of the respective grooves, slots or openings. Each detent may be configured on the outer surface at a respective circumferential interval that depends on and corresponds with the number of the respective grooves, slots or openings. The circumferential intervals may be equi-spaced. For example, if there are 2 slots/grooves/openings, then there are 2 detents allowing for 180° interchangeable rotation; if there are 3 slots/grooves/openings, then there are 3 detents allowing for 120° interchangeable rotation; if there are 4 slots/grooves/openings, then there are 4 detents allowing for 90° interchangeable rotation; if there are 5 slots/grooves/openings, then there are 5 detents allowing for 72° interchangeable rotation; if there are 6 slots/grooves/openings, then there are 6 detents allowing for 60° interchangeable rotation; etc. This configuration allows for flexible rotational interchangeability that permits the pump head to be rotated depending on the location of the connection to which the pump head's input and output ports need to be connected.
The present invention may allow for one or more of the following:
1) The same end bell configuration may be used regardless of pump type.
2) An effective 360° rotation may be allowed in various intervals dependent upon the number of slots/grooves, e.g., 2 slots/grooves/openings allow for 180° intervals, 3 slots/grooves/openings allow for 120° intervals, 4 slots/grooves/openings allow for 90° intervals, 5 slots/grooves/openings allow for 72° intervals, 6 slots/grooves/openings allow for 60° intervals, etc.
3) Changing the orientation of the pump head requires only that the locking pin/screw be loosened, then the pump can be easily rotated to the orientation required.
4) Twist lock style connections allow for ease of assembly of the pump head to the motor. Utilizing the present invention may also allow pump heads to be fully assembled when installed to the motor allowing for stock of pump heads to be stocked complete versus individual components. This may allow for faster production times.
In some embodiments, tabs designed into the pump head may be used to engage the slots/grooves/openings in the motor's end bell.
In effect, the pump using the aforementioned coupling technique according to the present invention solves problems that have plagued the prior art pump, and provides an important contribution to the state of the art.
The drawing, which are not necessarily drawn to scale, includes the following Figures:
For example, the motor 100 may include a front end bell 102 with a front end bell coupling portion 104 configured with twist lock style connections or grooves 106 with locking portions 108 (see
The locking portion 108 of each twist lock style connections 106 may be configured to be slightly narrower in dimension on one side, and each twist lock style connection 106 may be configured to be at least slightly wider in dimension than the locking portion 109 on its other side, e.g., consistent with that shown in
The pump head 200 may include a pump head portion 202 having a pump head coupling portion 204 configured with corresponding twist lock style connections or tabs 206 with corresponding locking portions 208 (see
The locking pin 300 may include a threaded portion 302 and an end portion 304. The threaded portion 302 may be configured to thread into the threaded orifice 214, and the end portion 304 may be configured to engage one of the four locking intents or detent 112 after assembly of the motor 100 and the pump head 200.
Each corresponding twist lock style connection 206 may be configured to couple to a respective twist lock style connection 106 when the front end bell coupling portion 104, and the pump head coupling portion 204 may be pushed together along a longitudinal axis A of the pump 10 during assembly of the motor 100 and the pump head 200.
Each locking portion 108 may be configured to engage frictionally a respective corresponding locking portion 208 when the front end bell coupling portion 104 and the pump head coupling portion 204 are twisted together or rotated in relation to one another about the longitudinal axis A of the pump 10.
Each locking stop 210 (see
The front end bell coupling portion 104 may include a ring-like flat portion 114 configured about and on a plane perpendicular to the longitudinal axis A of the pump 10 that has a surface 116 configured with respective grooves, slots or openings 108, where each groove, slot or opening 108 forms a respective twist lock style connection. The pump head coupling portion 204 may have a corresponding ring-like flat portion 222 configured about and on a corresponding plane perpendicular to the longitudinal axis A of the pump 10 that has a corresponding surface 224 configured with respective twist lock style connections or tabs 206, where each tab 206 forms a respective corresponding twist lock style connection. The respective locking portions 208 of the respective tabs 206 may be configured to pass through the wider portion of the respective grooves, slots or openings 108, and the respective locking portions 208 of the respective tabs 206 may also be configured to engage the narrowed locking portion 108 and couple to a respective rim 124 (see
The ring-like portion 114 may include a backside surface 122 (see
As a person skilled in the art would appreciate, the pump 10 disclosed herein may also include other elements or components that do not form part of the underlying invention, e.g., including one or more nuts like element 12 for coupling the front end bell 102 to part of the motor 100, e.g., including the motor housing 105.
By way of example, the present invention is disclosed using a combination of a locking pin and detent for implementing a rotational locking and coupling technique between the motor 100 and pump head 200 when assembled. However, the scope of the invention is not intended to be limited to any particular rotational locking and coupling technique. For example, embodiments are envisioned, and the scope of the invention is intended to include, using other types or kinds of rotational locking and coupling techniques that are now known or later developed in the future, including a key and keyway combination where a key is inserted into a keyway, turned (e.g., 90, 180 or 360 degrees) and locked in place, for rotationally locking and coupling the motor 100 and pump head 200 together when assembled.
By way of example, the present invention is disclosed using twist lock style connections 206, which take the form of an L-shape tab. However, the scope of the invention is not intended to be limited to any particular or kind of twist lock style connections. For example, embodiments are envisioned, and the scope of the invention is intended to include, using other types or kinds of twist lock style connections that are now known or later developed in the future, including twist lock style connections that takes the form of pins, each having a respective stem and a respective head arranged on one end for coupling into a respective twist lock style connection or groove 106 for rotationally locking and axially coupling the motor 100 and pump head 200 together when assembled, e.g., such that the head that would correspond to the locking portion 208 of the tab 206 cannot axially pull out of the narrower locking portion 108 of the groove 106.
By way of example, possible applications may include using the present invention in any pump and motor combination, including a diaphragm pump.
Further still, the embodiments shown and described in detail herein are provided by way of example only; and the scope of the invention is not intended to be limited to the particular configurations, dimensionalities, and/or design details of these parts or elements included herein. In other words, a person skilled in the art would appreciate that design changes to these embodiments may be made and such that the resulting embodiments would be different than the embodiments disclosed herein, but would still be within the overall spirit of the present invention.
It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein. Also, the drawings herein are not drawn to scale.
Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.
This application claims benefit to provisional patent application Ser. No. 62/021,755, filed 8 Jul. 2014, which is hereby incorporated by reference in its entirety.
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103807181 | May 2014 | CN |
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English language Abstract of DE102010038872. |
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English language Abstract of CN103807181A. |
Number | Date | Country | |
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20160025086 A1 | Jan 2016 | US |
Number | Date | Country | |
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62021755 | Jul 2014 | US |