The invention relates to a pump housing for an eccentric screw pump. The pump housing has a casing extending along a housing axis and a (drive-side) upstream end at which a shaft seal for a connection shaft is connectable, as well as a (stator-side) downstream end to which a stator is connectable.
Furthermore, the pump housing has an inlet fitting of a tubular shape that is oriented transversely to the housing axis inlet fitting for supplying a medium to be conveyed (by the pump). The invention also relates to an eccentric screw pump with such a pump housing, which is also referred to as the suction housing. Such an eccentric screw pump has a stator and a rotor rotating in the stator, and the described pump housing is connected to the stator at the downstream suction side, which is also called the suction housing. The eccentric screw pump also has a drive for rotating the rotor, the drive for example connected to the rotor via a connecting shaft and a coupling rod. The coupling rod compensates for eccentric movement of the rotor or the rotor end opposite the connecting shaft. For a liquid-tight sealing of the pump housing against the environment a shaft seal is provided which for example can be formed as a mechanical seal. The casing of the pump housing or of the pump housing is preferred is (essentially) cylindrical at least in some areas, namely preferably at least at the inlet fitting. The housing longitudinal axis corresponds to in this case the axis of the cylinder.
Such an eccentric screw pump is a pump from the group of rotating displacement pumps used for pumping a wide variety of media and in particular highly viscous liquids in a wide variety of industries. The conveyed liquids can for example also contain solids. The pump housing according to the invention or the eccentric screw pump according to the invention is preferably a food pump and consequently preferred for conveying food. It is also known as a sanitary pump and is used wherever clean work must be carried out in a sterile and hygienic manner, especially in the food, pharmaceutical, cosmetics and chemical industry. Such pumps follow strict sanitary regulations.
This means that there has to be with such food pumps or sanitary pumps a particular effective method of cleaning the pump and especially the pump housing. During cleaning, a for example cleaning medium is circulated by the operating pump or a separately connected cleaning pump so as to clean the pump and the suction housing. The cleaning medium is consequently fed in through the inlet fitting, which in normal operation of the pump also serves to supply the medium to be conveyed and the rotor pumps it through the suction housing and the stator into a pressure fitting connected to the downstream end of the stator. This produced a so-called clean-in-place rinse that makes it possible to clean all surfaces in the pumps that come into contact with the product with minimal disassembly. In practice, discharge areas close to the wall and in eccentric screw pumps and dead space areas can critically interfere with cleaning. It can be particularly critical in the practice for example in the housing around the shaft seal (e.g. mechanical seal).
Thus, in conventional eccentric screw pumps or their pump housings, the inlet fitting is connected centrally and consequently radially to the cylindrical casing, usually adjacent the mechanical seal, for example near the upstream end of the suction housing. The cleaning fluid flowing into the inlet fitting is dispersed when it hits the split mechanical seal, so that cleaning fluid is also in the area below the mechanical seal. Nevertheless, due to the breakdown during cleaning there ca be inadequate flow under the mechanical seal, which causes problems. The division of the flow can also lead to stagnation above the mechanical seal and this can lead to problems when cleaning above the mechanical seal.
To improve the cleaning, solutions are known from practice in which the inlet fitting is not connected centrally or radially, but tangentially to the casing so that there is no split flow, but a one-sided, continuous flow around the mechanical seal. Such a housing geometry for a pump housing of an eccentric screw pump is for example described in DE 10 2008 014 235. DE 297 15 797 discloses a suction housing of an eccentric screw pump in a special design. The suction housing extends radially from the casing at the upstream inlet port for the medium to be conveyed. For cleaning purposes additional pipe sockets are connected, which are used to generate turbulent pipe flows in the suction housing, especially adjacent the hinge connections and set at an angle. The cleaning takes place not through the inlet port, so that the cleaning medium is, even when the pump itself is not operating, conveyed through the pump, and the cleaning medium is in a special cleaning operation when the rotor is at a standstill by the special cleaning fitting funded.
An eccentric screw pump of the usual type is for example also known from DE 10 2012 001 617. The inlet is connected radially to the casing in a conventional manner, adjacent the mechanical seal. The pump has a storage space adjacent the transition to the stator, which storage space is free of recesses and/or bulges, which is particularly good and even required in the field of food technology with respect to cleanability and sanitary operation.
Based on the known prior art, the object of the invention invention is to provide a pump housing for an eccentric screw pump, in particular a food or sanitary pump of the type described above, characterized by simple construction resulting in optimized cleaning options excels.
To achieve this object, the invention teaches a generic pump housing type as described above where the shape of the inlet fitting (incl. orientation) imparts to the medium flowing through the inlet fitting into the housing a component of movement (at the transition between the inlet fitting and the casing) that is radially outward of the housing axis and/or has a component of movement is axial toward the upstream end.
The invention is based on the discovery that with eccentric screw pumps for the food area or for other areas, the highest sanitary regulations for cleaning of the pump housing, which is preferably designed as a suction housing, is of particular importance. This applies in particular to clean-in-place. cleaning, in which the cleaning medium is introduced with minimal dismantling or modification work through the inlet fitting that supplies the medium to be conveyed, into the pump housing, whence the rotor moves it through the pump housing and the stator. The invention first of all comprises embodiments in which the inlet fitting is centrally connected to the housing on the longitudinal axis of the cylindrical casing. It is however preferred that the inlet fitting be (eccentrically) offset to the housing axis (essentially) tangentially connected to the casing. Thus it always has the invention shape for generating the described flow components.
The invention has recognized that cleaning is done by a decentralized connection of the inlet fitting and consequently a (substantially) tangential arrangement of the inlet fitting is optimal. This basically known tangential connection is however, according to the invention, further optimized, specifically by a shape that has an asymmetrical and preferably a double asymmetrical “flow” or inflow into the pump housing in particular adjacent the mechanical seal. The cleaning medium consequently does not flow exactly tangentially through the inlet fitting into the interior of the housing, but (at the transition from the inlet fitting to the housing interior) on the one hand the medium is partly diverted radially outward toward the housing outer wall to and consequently away from the housing axis, so that a particularly effective circulation is generated around the mechanical seal here. Thus the inner wall of the suction housing is better cleaned and dead spaces that may occur in practice dead space areas below and/or above the mechanical seal are avoided. Preferably, the inflow is also directed toward the upstream end face of the suction housing and consequently toward the upstream end of the suction housing, so that thereby the end face of the suction housing is better cleaned and also the wall areas below the mechanical seal and the sealing points between the mechanical seal and suction housing.
The shape of the inlet fitting according to the invention can moreover not only be found in the preferred embodiment in which the inlet fitting is offset eccentrically to the housing longitudinal axis, but in conventional embodiments with central inlet fittings connected to the casing.
The cleaning is consequently effected according to the invention by on the one hand flow directed specifically radially outward from the housing longitudinal axis and, on the other hand, by flow onto the upstream face of the suction housing and consequently by a special radial component and/or a special axial component of the flow. These two measures can be independent of each other and preferably be implemented in combination. Overall, according to the invention, high flow speeds or high speed gradients on the wall lead to a considerable reduction in dead spaces and improved cleaning of the walls.
The shape according to the invention can be used in a first embodiment, in that for example the inner cross-sectional area of the inlet fitting decreases toward the casing, that is in the direction of inflow, at least in sections, to be precise preferably asymmetrical and particularly preferably doubly asymmetrical. The reduction of the cross-section leads to an advantageous increase in the inflow velocity and thus to better cleaning results. For this purpose for example the outlet cross-section of the inlet port (adjacent the casing) can be reduced relative to its inlet cross section. Optional or in addition, the output cross-section is related to the input cross-section along the length of the input fitting, asymmetrically offset, preferably axially to the upstream housing end and/or radially outward from the housing longitudinal axis away from the outside or offset toward the housing outer wall. The described asymmetrical offset of the output cross-section relative to the inlet cross-section of the inlet fitting can be used to impart to the flow according to the invention the above-mentioned radial direction component and/or the above-mentioned axial direction component. Both the output cross-section and the input cross-section (in a plan view of the fitting) are round, but with different diameters. Alternatively, there is the possibility that the output cross-section and/or the input cross-section is not round, but for example are oval or elliptical, however also in the manner described with a reduced output cross-section relative to the inlet cross-section. After all, other cross-sectional shapes can be used so that an individual adaptation of the shape is possible. In any case, according to the invention, there is directed inflow and, if necessary, an increase in the inflow velocity through a cross-sectional restriction.
In an alternative embodiment, it is provided that the inlet fitting has a spiral shape has an inner wall which is designed and thus forms a spiral-shaped flow passage a spiral flow is again generated inside the inlet fitting, so that the medium in the orientation defined according to the invention from the inlet fitting into the interior the pump housing enters. The orientation of the flow or flow, which is essential to the invention. In this embodiment, the direction of flow of the medium is consequently through a realized in the form of a spiral-shaped inner wall of the inlet fitting.
There is the possibility that the inlet fitting described is designed geometrically, that is the inlet port itself is similar to that described asymmetrical cross-sectional taper or with the spiral-shaped one described. The pump housing is consequently in the course of manufacture made with the shape according to the invention. The pump housing is here preferably made of stainless steel. Alternatively, it can also be made of cast steel. Further alternatively, embodiments made of plastic are also possible.
In an alternative embodiment, however, there is also the possibility of a using specially designed fitting insert that fits in a (conventional) cylindrical inlet fitting and thus retrofits it with the flow-generating shape of the invention. Such a separately manufactured fitting insert can for example also be installed when retrofitting a pump with a classic tangential connection cylindrical inlet fitting. The fitting insert can for example be made of stainless steel, cast steel, or plastic.
The invention also relates to an eccentric screw pump with a pump housing of the type described. Such an eccentric screw pump has in addition to the pump housing/suction housing, a stator connected to a downstream end of the suction housing, a rotor in the stator, a coupling rod in the pump housing, and a drive connected to the coupling rod via a connecting shaft. The drive consequently drives the connecting shaft, which in turn drives the rotor via a coupling rod. The cab rod can for example in a basically known manner be connected via joints to the rotor on the one hand and the connecting shaft on the other. Joints that are easy to assemble are preferably used for improved cleaning. Optionally, in the transition areas between the connecting shaft and the coupling rod on the one hand, and the coupling rod and rotor on the other hand, also classic joints need not be used. In this case, for example the use of a flexible or flexurally elastic coupling rod is possible, for example from titanium. A flexible coupling rod can also be connected directly in one piece to the rotor.
In any case, there is inside the pump housing adjacent the (drive-side) end face opening a shaft seal, for example a mechanical seal, for sealing the suction housing. The inlet fitting is adjacent the shaft seal, that is up adjacent the shaft seal in the casing, so that the shaft seal is by the medium being conveyed, for example the cleaning medium.
Even if the cleaning medium is fed in via the inlet fitting, which during the normal operation of the pump is used to supply the medium to be conveyed, in a possible further development, the pump housing or the pump can also be provided with one or more bypass openings or connections. Thus the pump housing, which is designed as a suction housing, carries in the vicinity of the downstream end and a downstream bypass fitting near the stator and extending transverse to the housing direction. At the other end of the stator opposite the suction housing there is for example a pressure port. This pressure port can have a second bypass fitting, which extends transversely to the axis of the housing, and the two bypass ports are connected to one another via a bypass line. Such a bypass is used in a clean-in-place operation to remove excess cleaning medium that is not conveyed through the stator chambers from the suction housing to service the pressure housing. It is important that this bypass port is not a separate supplier of cleaning medium, but is used in the course of cleaning by pump operation with rotating rotor, with the cleaning medium bing supplied via the inlet fitting.
Finally, the invention also relates to a method of cleaning a eccentric screw pump of the type described. This method is characterized in that with the rotating rotor draws a cleaning medium from the inlet fitting through the stator via the suction housing, where the mechanical seal is surrounded by a flow whose inflow direction has a component directed radially outward away from the housing longitudinal axis and/or to the first axial directional component executed on the upstream end (and consequently the main flow direction has an opposite directional component).
In the following, the invention is explained with reference to drawings, which only represent embodiments. Therein:
In the drawing, the basic structure of an eccentric screw pump is shown in simplified form as a stator 1, a rotor 2 rotating in the stator 1, and a drive 3 for the rotor. For example, a pump or so-called suction housing 4 is attached to the upstream suction end of the stator 1. The downstream pressure end of the stator 1 is for example constituted as a connecting piece or pressure port 15. The pump housing 4 has a casing 5 extending longitudinally along an axis L and that here is cylindrical so that the housing longitudinal axis L is the cylinder axis L.
An output shaft 8 of the drive 3 rotates the rotor 2 via a coupling rod 9 that compensates for eccentric movement of the rotor 2 or its upstream end. This is done by joints or also possibly a flexible coupling rod. Details are not shown.
The pump housing 4 has an upstream end 6 holding a shaft seal 7 sealing around the connecting shaft 8. Furthermore, the pump housing 4 has a downstream end 10 to which the stator 1 is fixed. In addition, the pump housing 4 has for supplying medium to be conveyed a tubular inlet fitting 11 extending transversely from the housing longitudinal axis or the cylinder axis L and connected to the casing 5. Here this inlet fitting 11 is not centered and is therefore essentially offset from the housing axis L and connected tangentially to the casing 5.
In normal operation, the medium to be conveyed is fed via the inlet fitting 11 into the suction housing 4 at its upstream end 6 and is thence pumped through the stator 1 to the pressure port 15. To clean the pump, the inlet port 11 is supplied with a cleaning medium that is during operation moved by the pump through the rotor. The already mentioned decentralized, tangential connection of the inlet fitting 11 to the casing 5 creates an optimized flow around the mechanical seal 7 and thus enhances cleaning of the areas below and/or above the mechanical seal 7. According to the invention, the shape of the inlet fitting is not only tangential, rather, it is designed in such a way that the flowing medium or cleaning medium moves through the inlet fitting 11 into the interior of the housing in an inflow direction R that has a directional component R1 radially away from the axis L of the housing 4 and a component R2 axially toward the upstream end 6. For this purpose, reference is made to
In the embodiment in
This means that the cross-sectional area of the output end 11a of the inlet fitting 11 in plan view is reduced relative to that of the upper input end 11b and, in addition, is offset from the center. In the embodiment shown, the output cross-section 11a is offset both axially to the first end-face housing opening 6 and radially outward away from the housing longitudinal axis L (see
In addition, in the embodiment according to
Furthermore,
Number | Date | Country | Kind |
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10 2018 117 374.1 | Jul 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/059925 | 4/17/2019 | WO | 00 |