1. Field of the Invention
The present invention relates to a pump module having a housing with at lest one inlet and at least one outlet, at least one channel located in the housing and connecting the at least one inlet with the at least one outlet, pumping element extending in the housing in a flow direction, a plurality of individually activated actuators for sectionally deflecting the pumping element, and at least one delivery chamber for enclosing a delivering medium and which becomes encapsulated between sections of the pumping element and corresponding circumferential sections of the at least one flow channel upon sequential activation of the actuators and in course of a delivery movement is displaced between the at least one inlet and at the at least one outlet. The present invention also relates to a positive displacement pump for delivering a fluid in which at least one above-mentioned module is used.
2. Description of the Prior Art
In positive displacement pumps, usually, medium that flows into the pump interior through an inlet, is encapsulated in the delivery chamber and is finally displaced into an outlet. In order to prevent backflow of the medium into the inlet during this displacement and to exclude back suction of the already displaced medium, there is provided a pressure-operated valve for controlling at least one of the inlet or outlet or similar means. This, however, increases the number of components and, in addition, makes it more difficult to achieve a low end pressure. This is because the valves are mainly operated based on the pressure difference and, at a low pressure, no sufficiently high pressure forces can be provided in the valve region. In addition, dependent on the type and manner of the delivery movement, friction losses and vibrations occur. Usually, the positive displacement pumps are equipped partially with pump modules, with which the number of components is reduced and the delivery movement is obtained in a most simple way.
Japanese Publication JP 03-081585 discloses a pumping module having a housing that limits a cuboid flow channel. The flow channel connects an inlet and an outlet and has a pumping element located therein. The pumping element is oriented in the flow direction and is formed of a plurality of piezoelectrical actuator sections arranged in a row one after another and forming a lamella located in the flow channel. Upon activation of individual piezoelectrical actuator sections, the lamella is sectionally deflected, abutting respective sections of the surrounding housing, enclosing to-be-delivered medium within a respectively formed, as a result of deflection, delivery chamber. With sequential activation of the piezoelectrical actuators, the enclosed in the respective delivery chamber, medium is displaced, in the course of a peristaltic delivery movement, from the inlet to the outlet.
Proceeding from the above-discussed state-of-the-art, the object of the invention is to provide a pump module with which a precise delivery movement is achieved together with simplification of the structure.
The object of the invention is achieved, according to the invention, with a pump module having a housing with at least one inlet and at least one outlet, at least one channel located in the housing and connecting the at least one inlet with the at least one outlet, and a pumping element extending in the housing in a flow direction. A plurality of individually activated actuators sectionally deflect the pumping element. The pump module further has at least one delivery chamber for enclosing a delivering medium and which becomes encapsulated between sections of the pumping element and corresponding circumferential sections of the at least one flow channel upon sequential activation of the actuators and in course of a delivery movement is displaced between the at least one inlet and the at least outlet.
The pumping element is formed as a washer-shaped, plate-shaped or the like component that can be sectionally deflected, with separate segments being displaced orthogonally to the longitudinal extension of the pumping element by the actuators. With this, dependent on the number of the deflected sections of the pumping element, one or more delivery chambers become enclosed with one or more circumferential sections of the flow channel, with a to-be-delivered medium being enclosed in the respective delivery chamber. According to the invention, the delivery medium is, in particular, a fluid, such as gas or a gas mixture, or liquid, or a liquid mixture. By a sequential activation of the actuators, the at least one delivery chamber is displaced between the at least one inlet and the at least one outlet of the pump module, so that the enclosed therein to-be-delivered medium is delivered from inlet to the outlet. This delivery movement is similar, with a corresponding activation of the actuators, in particular, to peristaltic movement of the pumping element.
The present invention includes teachings according to which the actuators are located in the pump module housing opposite each other on both sides of the at least one flow channel and form actuation stages arranged one after another in the flow direction. Further, the pumping element is formed as an elastic membrane that, upon activation of an actuator of a separate actuation stage, has a respective section thereof abutting a respective circumferential section of the flow channel. With other words, the actuators, with which the pumping element that is located in the flow channel, can be sectionally deflected, are placed in the surrounding housing and are pair-wise combined to form actuation stages. The respective associated actuators are located on both sides of the flow channel, i.e., one actuator of an actuation stage is positioned above the flow channel, and the other actuator is positioned below the flow channel. Altogether, the actuation stages are arranged one after another in the flow direction so that upon moving along, the individual actuation stages are passed over. The pumping element, which is formed as an elastic membrane, thus, can be sectionally deflected when an actuator of an individual actuation stage is activated, with a section of the membrane located between the actuators of this actuation stage being deflected, abutting the located there, circumferential section of the flow channel.
The inventive pump is characterized by a simple construction, with simultaneously a reliable functioning. By placing the actuators in the stationary housing, they can be activated in simple manner with conductors running in the housing, with these conductors being chambered from the flow channel and the medium delivered therethrough. Due to the manner of the flow movement, the valves on the inlet side and the outlet side can be dispensed with because the to-be-delivered medium is encapsulated between the elastic membrane and the circumference of the flow channel due to the sectional deflection of the elastic membrane. The membrane is a sole movable component so that with an appropriate optimization, a long service life of the inventive pump module can be achieved. Besides, the membrane, being an elastic component, can be precisely deflected and abut the circumference of the flow channel, whereby the respective delivery chamber can be precisely defined and sealed. Further, the pumping frequency of the pump module and the pumping sequence, i.e., the definition of the size of the at least one delivery chamber, can be freely adjusted with the actuators, which makes the inventive pump module universally suitable for different applications, with the activation of the actuators being varied dependent on the desired delivery. All in all, the inventive pump module is characterized by a simple construction, together with low manufacturing costs and low noise generation.
In distinction therefrom, in JP 03 081 585 A, the actuation of the pumping element that is located in the flow channel, is more difficult because for the sectional deflection of the piezo-sections provided in the lamella-shaped components, they should be correspondingly energized. To this end, corresponding contacts need be provided or conductors should be lead up to the deflectable pumping element, which complicates the construction of the pumping module and, as a result, increases manufacturing costs. Further, the lamella which is provided with piezo-elements is less flexible than the membrane, with the definition of the delivery chambers being strictly defined in accordance with the size and arrangement of the piezo-sections. Therefore, a pumping sequence cannot be individually adapted to separate applications.
Also, the nestling of the lamella against the circumference of the flow channel is less precise than with an elastic membrane.
According to an advantageously embodiment of the present invention, the actuators are formed as solenoids. Those are surrounded by a material that has a high permeability, e.g., iron, and produce, upon being energized, a magnetic field that deflects respective sections of the elastic membrane. In order to achieve the sectional deflection of the membrane in the magnetic field, the membrane is formed of a magnetorheological elastomeric material or an elastomeric material with ferromagnetic material integrated in sections associated with the actuation stages. A magnetorheological material is a composite material of a weak elastomer matrix with magnetically polarized particles embedded therein which can be subjected to action of the magnetic field. In case when the membrane is formed of an elastomeric material with ferromagnetic particles embedded therein, according to the invention, metal sheet segments are cast over by the elastomeric material, forming a connection system.
According to an alternative embodiment of the invention, the actuators are formed by electrodes. Upon being energized, these electrodes produce an electrical field which again can sectionally deflect the elastic membrane. To this end, the elastic membrane is formed in particular of an electrorheological material of an elastomer with embedded therein particles which are pulled in the electrical field in direction of respective energized electrodes, causing a corresponding sectional deflection of the elastic membrane.
According to a further embodiment of the invention, the pump module housing is formed of two housing parts, wherein the housing parts and the membrane, which lies therebetween, are formed as discs having a circular cross-section. Further, the at least one inlet is provided radially outwardly and is connected by the flow channel with the at least one outlet which is arranged centrally in the radial direction. In this case the pump module has a circular shape, with the delivered medium being delivered from radially outwardly to radially inwardly to the outlet. According to the invention, the inlet can likewise be placed centrally, and the outlet can lie radially outwardly. With the circular construction of the pump module, a plurality of pump modules can be arranged without problems one after another, with the separate circular pump modules being axially stacked one above the other and dependent on the desired switching, form a parallel arrangement of separate inlets, or have at least one outlet of one module connected with at least one inlet of the following module in form of a series connection. With a circular construction of the pump module of circular discs, the actuators are correspondingly ring-shaped, i.e., are formed as ring-shaped solenoids or ring-shaped electrodes. Alternatively, together with a circular construction, in principle, a rectangular construction of the pump module can also be contemplated.
According to a further development of the invention, the actuation stages can be arranged, in the flow direction, equidistantly or at different distances relative to each other. Dependent on the construction of the pump module and the type of the deliverable medium, the at least one delivery chamber can have, during its movement between the at least one inlet and the at least one outlet, a constant or variable volume. In this way, a medium in form of gas or a gas mixture can be compressed during its movement from at least one inlet to the at least one outlet. At a circular construction of the pump module, the distances between the actuation stages are selected so that they are equidistant, so that with at least one delivery chamber, upon movement from a radially outwardly located inlet to a centrally located outlet, its volume continuously diminishes because of ever smaller annular surfaces between the actuation stages, and compression of the gas takes place. Similarly, with a rectangular construction, with different distances between the actuation stages, a continuously diminishing of the at least one delivery chamber occurs.
If the deliverable medium is liquid, because of the incompressibility of the liquid, usually, the reduction of the volume of the at least one delivery chamber is not desirable. This volume can be kept constant during movement between the at least one inlet and the at least one outlet, with a circular construction of the pump module, by placing the separate actuation stages at different distances from each other in the flow direction for forming identical ring surfaces, or with a rectangular construction of the pump module, by selecting the same distances between the actuation stages. Finally, a delivery of a liquid, at a circular construction of the pump module and an equidistant distances between the actuation stages, is also possible when the at least one inlet is centrally located in the flow direction, and the at least one outlet is provide radially outwardly, so that the volume of the at least one delivery chamber increases during movement between the inlet and the outlet.
Different or the same volumes of the delivery chamber can also be achieved by a corresponding adjustment of the pump frequency. Because encapsulation and movement of a respective delivery chamber is controlled by activation of respective actuation stages, the size and the change of the delivery chamber can be adjusted substantially freely by varying activation of the actuation stages. Thus, the compression of the medium, which otherwise takes place, based on the spacing between the actuation stages and the construction of the pump module, during movement of the delivery chamber, is thereby increased or reduced, so that at the outlet side or respective desired pressure level of the medium is achieved.
A positive displacement pump according to the invention includes at least one pump module according to one of the embodiment discussed above. The positive displacement pump is formed in particular as a vacuum pump that serves for delivering a fluid. Advantageously, several pump modules, which are arranged seriesly and/or parallel to each other, are arranged in the pump housing, so that individual pump model, which are arranged parallel to each other or follow one another, deliver fluid to a common outlet.
According to a further advantageous embodiment of the invention, the actuators of at least one pump module are controlled by power electronics. With such power electronics, different pump frequencies and, also, pump sequences can be obtained without problem by corresponding activation of the actuators. However, activations of several pump modules, which are correspondingly adapted to each other, can also be carried out. Apart from the power electronics associated with one of the pump modules, a corresponding electronic of another pump such as, e.g., turbomolecular pump, or of another system can be used.
A positive displacement pump according to one of the above-described embodiments can be used in a recipient as a vacuum pump, in particular, for obtaining low and high vacuum. Further, a positive displacement pump formed, according to the invention, as a vacuum pump can be used as a fore-vacuum pump of a high and/or ultra-high vacuum pump, in particular, of a turbomolecular pump.
The present invention is not limited to the discussed combination of related claims or dependent claims. In addition, there exist a number of possibilities to combine with each other separate features which follow from the claims, the description of different embodiment of the invention, and/or the drawings. The reference in the claims to the drawings by the use of reference numerals does not limit the scope of the claim in any way.
The advantageous embodiments of the invention will be described in detail below with reference to the accompanying drawings.
The drawings show:
A membrane 18 is located in the flow channel 17 and which is located between the two housing parts 15 and 16 and is shown in
As further shown in
This delivery movement, which is called peristaltic movement, will be described, by way of example, with reference to the delivery chamber 19 by respective separate sequences I through V on basis of
Finally,
With specific configuration of pump module 4-6 or 4′-6′; it becomes possible to simplify the construction while simultaneously insuring a reliable operation of the medium delivery. Also, the inventive pump module can be adapted, in any arbitrary manner to the configuration of the positive displacement pump. It is particularly useful in a fore-vacuum pump or a forevacuum pump stage of a turbomolecular pump.
Though the present invention was shown and described with reference to the preferred embodiments those are merely illustrative of the present invention and are not to be construed as a limitation thereof and various modifications of the present invention will be apparent to those skilled in the art. It is, therefore, not intended that the present invention be limited to the disclosed embodiments or details thereof, and the present invention includes all variations and/or alternative embodiments within the spirit and scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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102012013681.1 | Jul 2012 | DE | national |