This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2012-62908, filed on Mar. 19, 2012, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are related to a pump, pump system, method of controlling a pump, and cooling system.
Communication equipment or information processing equipment includes a cooling system that provides cooling by fluid circulation.
A related technique is disclosed in Japanese Laid-open Patent Publication No. 2005-228237.
According to one aspect of the embodiments, a pump includes: an impeller that moves fluid; a housing section, provided adjacent to a channel for the fluid, that communicate with the channel; and a controller that positions the impeller in the channel during a driving of the impeller and houses the impeller in the housing section during a stoppage of driving of the impeller.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
A pump that moves fluid includes a turbopump that drives an impeller. The impeller is positioned in a channel in the turbopump. Thus, if the pump comes to a stop, the impeller halting its rotation may be an obstacle to the channel and a pressure loss in the channel may be increased.
For example, when a plurality of pumps are disposed in series, if one of the plurality of pumps comes to a stop, the impeller of the stopped pump may be an obstacle and hinder the running of the other pumps. For example, if a natural flow of fluid may be expected from the structure of the channel in design, the impeller of the stopped pump may be an obstacle to the natural flow. For example, a bypass that bypasses the stopped pump may be provided. Components, including a pipe and a valve for forming the bypass, may be increased, and the channel may be complicated.
The impeller 20 is positioned inside a pump casing 30 and moves fluid with which the inside of the pump casing 30 is filled. The fluid moved by the impeller 20 may be either liquid or gas. The impeller 20 is driven by rotational power of a motor 61 in a motor casing 60 attached to the pump casing 30, thus moving the fluid.
The rotational power of the motor 61 is transmitted to the impeller 20 through magnetism produced by an electromagnet section 40 rotated by the motor 61. For example, the impeller 20 includes a permanent magnet 24 that rotates following to magnetism of the electromagnet section 40. The permanent magnet 24 follows to movement of the electromagnet section 40 and rotates, thereby driving the impeller 20.
A pump chamber channel 33 in which the impeller 20 is positioned when the pump 1 runs is disposed inside the pump casing 30 including the impeller 20. The pump chamber channel 33 may form a portion of the channel for the fluid. The pump chamber channel 33 is coupled to a pipe that allows fluid to flow in the inside of the pump casing 30 to pass therethrough and to a pipe that allows fluid to flow out of the inside of the pump casing 30 to pass therethrough.
A housing section 31 adjacent to and in communication with the pump chamber channel 33 is disposed inside the pump casing 30 at a location that is opposite to the electromagnet section 40 such that the pump chamber channel 33 is positioned therebetween, for example, at the location below the pump chamber channel 33 illustrated in
A rotating shaft 32 by which the impeller 20 is rotatably supported is disposed inside the pump casing 30. The rotating shaft 32 is positioned in a central portion inside the pump casing 30 and extends between the inside of the housing section 31, which is positioned in a lower portion inside the pump casing 30, and the inside of the pump chamber channel 33, which is positioned in an upper portion inside the pump casing 30. The lower end of the rotating shaft 32 is fixed to the bottom of the housing section 31. The upper end of the rotating shaft 32 is fixed to the top of the pump chamber channel 33. The rotating shaft 32 includes an outer circumferential surface 34 on which the impeller 20 is axially slideable. The impeller 20 is rotatably supported by the outer circumferential surface 34. Thus, the impeller 20 slides along the rotating shaft 32 and may move to both the housing section 31 and the pump chamber channel 33 inside the pump casing 30.
The pump casing 30 is sealed except for the connections with the pipes attached to the outer sides of the pump casing 30. Thus, leakage of fluid inside the pump casing 30 from portions other than the connections with the pipes is reduced.
The pump 1 includes a motor circuit 50. The motor circuit 50 may be an electric circuit that controls an electric power supplied to the motor 61 and the electromagnet section 40 and includes a power source 51 and a switch 52. The switch 52 controls an electric power to be supplied from the power source 51 to the motor 61 and the electromagnet section 40 in accordance with a control signal input from the outside. For example, when receiving a control signal that turns on the pump 1, the switch 52 operates so as to supply an electric power from the power source 51 to the motor 61 and the electromagnet section 40 to both start the motor 61 and bring the electromagnet section 40 to an energized state. When receiving a control signal that turns off the pump 1, the switch 52 operates so as to interrupt the electric power supplied from the power source 51 to the motor 61 and the electromagnet section 40 to both stop the motor 61 and bring the electromagnet section 40 to a non-energized state.
When the motor 61 rotates in a state where the coil 42 is energized, an eddy current occurs in the permanent magnet 24 receiving the magnetism of the coil 42. Thus, the impeller 20 is driven by interaction between the eddy current occurring in the permanent magnet 24 and a magnetic field produced by the coil 42.
The orientation of the coil 42, the direction of the electrical current passing through the coil 42, or the orientation of the permanent magnet 24 in the electromagnet section 40 is adjusted such that the magnetic pole of the end of the electromagnet section 40 adjacent to the impeller 20 has the polarity opposite to the magnetic pole of the end of the permanent magnet 24 adjacent to the electromagnet section 40. When the electromagnet section 40 is brought to an energized state by the passage of an electric current in the electromagnet section 40, the impeller 20, which includes the permanent magnet 24, moves along the rotating shaft 32 and is attracted to the electromagnet section 40. If the impeller 20 includes a magnetic element made of a material having small residual magnetism, such as iron, the polarity of the magnetic pole of the end of the electromagnet section 40 adjacent to the impeller 20 may be either the north pole or the south pole.
Because the impeller 20 is positioned inside the pump chamber channel 33 or housed in the housing section 31, situations where the stopped impeller 20 becomes an obstacle to the channel may be reduced.
The switch 52 illustrated in
The number of magnetic poles of the end of the electromagnet section 40 adjacent to the permanent magnet 24 and the number of magnetic poles of the end of the permanent magnet 24 adjacent to the electromagnet section 40 may be one or more than one. Power may be transmitted by the use of attraction and repulsion of the magnet.
The impeller 20 may be moved to the housing section 31 by its own weight. For example, the impeller 20 may be moved to the housing section 31 by the use of repulsion of an elastic body, such as a spring or sponge, when the electromagnet section 40 is in a non-energized state. When repulsion of an elastic body is used, the housing section 31 may be positioned below, at the side of, or above the pump chamber channel 33. The electromagnet section 40 may obtain power directly from the drive shaft 62 for the motor casing 60 or, for example, may indirectly obtain power through a power transmitting unit, such as a transmission mechanism.
The degree of flexibility in the pump mounting direction in the above-described configuration may be increased. For example, the pump illustrated in
The electromagnet section 40 may be electrically coupled to the motor circuit 50 through the conductive rings 45(+) and 45(−) disposed on the outer circumferential side of the cover 43. The electromagnet section 40 may be electrically coupled to the motor circuit 50 through a conductive ring disposed in the vicinity of the drive shaft 62, for example. Power may be fed to the electromagnet section 40 through electric wire coupled to a rotor coil of the motor 61.
The electrical connection between the electromagnet section 40 and the motor circuit 50 may have a configuration in which a coil spring and a brush are combined. The electrical connection between the electromagnet section 40 and the motor circuit 50 may include a leaf spring or may have a configuration in which a brush itself is a leaf spring, for example.
The motor casing 60 and the pump casing 30 in the pump 1 may be separate components to facilitate replacement of the motor 61. The pump casing 30 and the motor casing 60 may be integrated.
The pump casing 30 may be formed from a cylindrical component. The pump casing 30 may have a cubic shape, a conical shape, or other shapes where the housing section 31 and the pump chamber channel 33 may be formed therein.
The opposite ends of the rotating shaft 32 may be fixed to the bottom of the housing section 31 and the top of the pump chamber channel 33, respectively. One end of the rotating shaft 32 may be fixed to the bottom of the housing section 31 or the top of the pump chamber channel 33, for example.
The impeller 20 may be rotatably supported by the rotating shaft 32. The impeller 20 may be supported by being in contact with the inner circumferential wall of the pump casing 30 having a cylindrical shape, instead of by the rotating shaft 32, for example. The impeller 20 may be supported inside the pump casing 30 by magnetic force, for example.
The impeller 20 may be moved to the housing section 31 by inversion of the polarity of each of the magnetic poles of the electromagnet section 40.
The motor circuit 150 includes a power source 151, a switch 152, and a polarity inverter 153, similarly to the motor circuit 50 illustrated in
The switch 152 controls electric power supplied from the power source 151 to the motor 61 based on a control signal input from the outside. For example, when a control signal that turns on the pump 1 is input to the switch 152, electric power is supplied from the power source 151 to the motor 61, and the motor 61 starts. When a control signal that turns off the pump 1 is input to the switch 152, electric power supplied from the power source 151 to the motor 61 is interrupted, and the motor 61 comes to a stop.
The polarity inverter 153 inverts the polarity of electricity to be sent from the power source 151 to the electromagnet section 40. For example, when a control signal that turns on the pump 1 is input to the polarity inverter 153, the polarity inverter 153 energizes the electromagnet section 40 such that the polarity of the magnetic pole of the end of the electromagnet section 40 adjacent to the permanent magnet 24 is opposite to the polarity of the magnetic pole of the end of the permanent magnet 24 adjacent to the electromagnet section 40. When a control signal that turns off the pump 1 is input to the polarity inverter 153, the polarity inverter 153 energizes the electromagnet section 40 such that the polarity of the magnetic pole of the end of the electromagnet section 40 adjacent to the permanent magnet 24 becomes the same as the polarity of the magnetic pole of the end of the permanent magnet 24 adjacent to the electromagnet section 40.
For example, when the pump 1 illustrated in
Thus, the impeller 20 in the case where the motor circuit 150 illustrated in
The degree of flexibility in the pump mounting direction in the above-described configuration may be increased. For example, the pump illustrated in
A switch that interrupts an electrical current to the electromagnet section 40 after the elapse of a set period of time from the receipt of a control signal that turns off the pump 1 may be added to the motor circuit 150 illustrated in
Because the impeller 20 is moved to the housing section 31 in the above-described configuration more quickly than that in the pump 1 illustrated in
The cooling medium may be either liquid or gas that may be the fluid; liquid may efficiently cool the heat-generating equipment. Only one pump 1 illustrated in
(In operation S101) When the communication apparatus 100 is activated, the control device 105 activates either one of the pumps 1A and 1B (hereinafter referred to as the first pump). The electromagnet section 40 in the activated first pump is brought to an energized state, and the impeller 20 moves from the housing section 31 to the pump chamber channel 33. The impeller 20 having moved to the pump chamber channel 33 is driven inside the pump chamber channel 33 by power transmitted from the electromagnet section 40 rotated by the motor 61 through magnetism.
(In operation S102) The control device 105 monitors the presence or absence of an anomaly of the first pump. The presence or absence of an anomaly of the pump may be determined based on various parameters representing the statuses of the pump. Examples of the parameters representing the statuses of the pump may include the amount of flow of the cooling medium flowing through the circulation channel 104, the electrical current of the motor 61, the number of revolutions of the motor 61 or impeller 20, and the electrical current value of the electromagnet section 40.
(In operation S103) When detecting an anomaly of the first pump, the control device 105 stops the first pump. The electromagnet section 40 in the stopped first pump is brought to a non-energized state, and the impeller 20 moves from the pump chamber channel 33 to the housing section 31. Thus, the channel coupling the inlet and outlet of the first pump and allowing the cooling medium to flow therethrough inside the pump casing 30 is ensured. For example, obstruction to circulation of the cooling medium by the impeller 20 of the first pump may be reduced. The impeller 20 having moved to the housing section 31 loses power transmitted from the electromagnet section 40 through magnetism and comes to a stop.
(In operation S104) After stopping first pump, the control device 105 activates the other pump having stopped so far out of the pumps 1A and 1B (hereinafter referred to as the second pump). The impeller 20 in the activated second pump moves to the inside of the pump chamber channel 33 and is driven inside the pump chamber channel 33. The stopping of the first pump ensures the channel coupling the inlet and outlet of the first pump and allowing the cooling medium to flow therethrough inside the pump casing 30. Thus, the activation of the second pump enables the cooling medium to normally circulate in the circulation channel 104.
When the control device 105 performs the control process illustrated in
The impeller 20 included in each of the pumps 1A and 1B is driven by power transmitted through magnetism. For example, the pumps 1A and 1B may not include a power transmission shaft or a shaft seal for use in the pump. Thus, the pump casing 30 and the motor casing 60 in the pump 1 may be formed such that they may be separated. For example, if an anomaly based on the motor 61 in the first pump occurs in the first pump, the motor 61 in the first pump may be replaced or repaired without stopping of the second pump.
Examples of the cause of a breakdown of the pump include a breakdown of an electric component, such as a motor, and abrasion of a bearing or a shaft seal section of the motor. The impeller 20 in the pump 1 illustrated in
(In operation S201) When the communication apparatus 100 is activated, the control device 105 illustrated in
(In operation S202) When the temperature of the electronic component 101 reaches a value preset as the temperature at which the first pump is activated, the control device 105 activates the first pump.
(In operation S203) After activating the first pump, the control device 105 monitors the temperature of the electronic component 101.
(In operation S204) When the temperature of the electronic component 101 reaches a value preset as the temperature at which the second pump is activated, the control device 105 activates the second pump.
(In operation S205) When the temperature of the electronic component 101 is below the value preset as the temperature at which the first pump is activated, the control device 105 stops the first pump.
(In operation S206) When the temperature of the electronic component 101 is below the value preset as the temperature at which the second pump is activated, the control device 105 stops the second pump.
When detecting an anomaly of the pump in a repetition of operations S201 to S206, the control device 105 performs a subroutine.
(In operation S301) When detecting an anomaly of the pump in a repetition of operations S201 to S206, the control device 105 determines the presence or absence of a reserve pump. For example, when both the pumps 1A and 1B are running or when a stopped pump out of the pumps 1A and 1B is faulty, the control device 105 determines that there is no reserve pump.
(In operation S302) When determining that there is a reserve pump in operation S301, the control device 105 stops the first pump.
(In operation S303) After stopping the first pump, for example, the pump in which an anomaly has been detected, the control device 105 activates the second pump, for example, the pump as the reserve pump.
(In operation S304) When determining that there is no reserve pump in operation S301, the control device 105 stops the unit 102 to be cooled by in the cooling system 106.
For example, power supplied to the unit 102 is interrupted to protect the electronic component 101 against a breakdown based on an increase in temperature.
When the control device 105 performs the control process illustrated in
For example, the pump 1 illustrated in
Even if the pump 1 comes to a stop, the impeller 20 may fail to become an obstruction to the channel for fluid.
A plurality of pumps 1, at least one of which is illustrated in
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2012-062908 | Mar 2012 | JP | national |