This disclosure is directed generally to an integrated drive generator for use with an aircraft gas turbine engine, and more specifically, to an oil pump assembly of an integrated drive generator.
Integrated drive generators have been in use for many years in generating electrical power on airframes. An integrated drive generator functions to produce a constant three-phase 400 Hz alternating current when driven by a variable speed gearbox located on an airframe propulsion engine, generally a gas turbine engine. The integrated drive generator is a single unit that includes a hydraulic speed trimming device and an alternating current generator mounted within a case assembly. The hydraulic speed trimming device converts a variable speed shaft input from a gearbox on a gas turbine engine to a constant speed shaft output to drive the alternating current generator.
The integrated drive generator also generally includes a scavenge pump, an inversion pump, and a charge pump disposed within the case assembly of the integrated drive generator. The scavenge pump draws oil from an oil sump located in the bottom of the case and supplies the oil to a filter which removes various debris within the oil prior to entering the cooling circuit located external to the integrated drive generator on the aircraft. The output of the deaerator, which contains oil of higher quality than that pumped by the scavenge pump, is applied to the intake of the charge pump. The charge pump pressurizes the oil and applies the oil to an oil circuit. The oil circuit supplies oil to the hydraulic speed trimming device, to the alternating current generator for cooling and lubricating the alternating current generator, to the casing of the integrated drive generator for cooling, and to other components of the integrated drive generator that require oil circulation for cooling and/or lubrication. Generally, an assembly of gears is used to mechanically connect the scavenge pump, the inversion pump, and charge pump to the output of the hydraulic speed trimming device.
Should any part of the integrated drive generator require maintenance or replacement, an operator generally must open the case assembly and at least partially disassemble the integrated drive generator. Reducing the complexity of the integrated drive generator results in maintenance cost savings by reducing the amount of parts to maintain within the integrated drive generator and the amount of time required to disassemble and reassemble the integrated drive generator. Reducing the complexity of the integrated drive generator also results in manufacturing cost savings by reducing the number of parts needed to produce the integrated drive generator and the time required to assemble the integrated drive generator.
In one aspect of the invention, a pump sleeve includes a tubular body extending from a first end to a second end along a center axis. A first hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the second end. A second hole is formed in the tubular body, the second hole being axially aligned on the tubular body with the first hole. A third hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the first hole. A fourth hole is formed in the tubular body, the fourth hole being axially aligned on the tubular body with the third hole. A fifth hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the third hole. A sixth hole formed in the tubular body, the sixth hole being axially aligned on the tubular body with the fifth hole.
In another aspect of the invention, a pump sleeve includes a tubular body extending from a first end to a second end along a center axis. A first hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the second end. A second hole is formed in the tubular body, the second hole being axially aligned on the tubular body with the first hole. A third hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the first hole. A fourth hole is formed in the tubular body, the fourth hole being axially aligned on the tubular body with the third hole.
Persons of ordinary skill in the art will recognize that other aspects and embodiments of the present invention are possible in view of the entirety of the present disclosure, including the accompanying figures.
While the above-identified drawing figures set forth one or more embodiments of the invention, other embodiments are also contemplated. In all cases, this disclosure presents the invention by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art, which fall within the scope and spirit of the principles of the invention. The figures may not be drawn to scale, and applications and embodiments of the present invention may include features and components not specifically shown in the drawings. Like reference numerals identify similar structural elements.
The present disclosure provides an integrated drive generator for use with a gearbox on a gas turbine engine. The integrated drive generator includes a pump assembly with a pump sleeve that at least partially houses a charge pump, a scavenge pump, and an inversion pump within the integrated drive generator. The pump sleeve simplifies the assembly of the integrated drive generator by combining the charge pump, the scavenge pump, and the inversion pump into a single unit that requires fewer attachment components than prior art assemblies to connect the charge pump, the scavenge pump, and the inversion pump within the integrated drive generator. Furthermore, aligning the charge pump, the scavenge pump, and the inversion pump within the pump sleeve provides for fewer gears and fewer provisions for mounting the gears within the integrated drive generator. Reducing the number of gears and other parts within integrated drive generator increases the service life of integrated drive generator by reducing the amount of internal vibration caused by moving components and the wear and tear associated with internal vibration.
Generator 26, hydraulic speed trimming device 28, and pump assembly 42 are all contained within housing assembly 12. As shown in
A mounting bracket 33 is attached to output ring gear 34. Accessory drive gear 38 is connected to mounting bracket 33. Hydraulic speed trimming device 28 in conjunction with the differential 40 rotates the output ring gear 34, accessory drive gear 38 and generator driven gear 36 at a constant speed. As shown in
Generator driven gear 36 meshes with output ring gear 34 such that output ring gear 34 rotates generator driven gear 36 at a constant speed. Generator driven gear 36 is connected to a rotor (not shown) of generator 26 which rotates at a constant speed due to the interaction of output ring gear 34 and generator driven gear 36. Generator 26 can be an alternating current electrical generator.
Accessory drive gear 38 can mesh with pump gear 44 such that accessory drive gear 38 rotates pump gear 44 at a constant speed. Pump gear 44 is connected to pump drive shaft 47 such that pump drive shaft 47 rotates in unison with pump gear 44. The rotation of pump drive shaft 47 spins pump interior components 49 of pump assembly 42 such that pump assembly 42 can circulate oil within IDG 10, out of IDG 10 through oil outlet 22, and back into IDG 10 through oil inlet 24. As discussed below with reference to
Tubular body 50 extends from first end 52 toward second end 54 along center axis CA. Tubular body 50 can have a length of about 5.616 inches (14.265 cm) to about 5.626 inches (14.290 cm) between first end 52 and second end 54. Outside surface 56 of tubular body 50 can include a diameter of about 1.5932 inches (4.0467 cm) to about 1.5938 inches (4.0482 cm), and inside surface 58 of tubular body 50 can include an a diameter of about 1.3750 inches (3.4925 cm) to about 1.3758 inches (3.4945 cm). Center axis CA can be the center axis for tubular body 50, pump sleeve 48, and pump assembly 42. Pump sleeve 48 can be formed from metal material, such as steel, titanium, aluminum, alloys, superalloys, and/or other various types of metals. As shown in
Each of charge pump 82, scavenge pump 84, and inversion pump 86 can individually be a rotary vane pump. First end 52 of tubular body 50 can be open such that charge pump 82, scavenge pump 84, and inversion pump 86 can be inserted into pump sleeve 48. When pump interior components 49 are assembled within pump sleeve 48, as shown in
Pump drive shaft 47 is connected to charge pump 82, scavenge pump 84, and inversion pump 86 and can extend through pump cover 46 to connect with pump gear 44, as shown in
First slot 72, second slot 74, and third slot 76 can be anti-rotation slots formed on tubular body 50. As best shown in
As shown in
In view of the foregoing description, it will be recognized that the present disclosure provides numerous advantages and benefits. For example, the present disclosure provides IDG 10 with pump assembly 42 with charge pump 82, scavenge pump 84, and inversion pump 86 all disposed within pump sleeve 48. Charge pump 82, scavenge pump 84, and inversion pump 86 can all be installed into IDG 10 by simply connecting mounting flange 59 of pump sleeve 48 within housing assembly 12 of IDG 10. Thus pump assembly 42 and IDG 10 overall use fewer fasteners and less area than IDG designs.
The following are non-exclusive descriptions of possible embodiments of the present invention.
In one embodiment, a pump sleeve includes a tubular body extending from a first end to a second end along a center axis. A first hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the second end. A second hole is formed in the tubular body, the second hole being axially aligned on the tubular body with the first hole. A third hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the first hole. A fourth hole is formed in the tubular body, the fourth hole being axially aligned on the tubular body with the third hole. A fifth hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the third hole. A sixth hole formed in the tubular body, the sixth hole being axially aligned on the tubular body with the fifth hole.
The pump sleeve of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
the first end of the tubular body is open;
the second end of the tubular body is open;
the first end of the tubular body further comprises a mounting flange;
a first slot formed on the tubular body, wherein the first slot is axially aligned on the tubular body with the first and second holes, and wherein the first slot is disposed circumferentially on the tubular body between the first and second holes;
a second slot formed on the tubular body, wherein the second slot is axially aligned on the tubular body with the third and fourth holes, and wherein the second slot is disposed circumferentially on the tubular body between the third and fourth holes;
a third slot formed on the tubular body, wherein the third slot is axially aligned on the tubular body with the fifth and sixth holes, and wherein the third slot is disposed circumferentially on the tubular body between the fifth and sixth holes;
the first hole and the second hole are both wider in a direction of the center axis than the third hole and the fourth hole;
the third hole and the fourth hole are both wider in the direction of the center axis than the fifth hole and the sixth hole;
the first, second, third, fourth, fifth and sixth holes are equal in dimension in a direction of a circumference of the tubular body; and/or
a first groove formed on an inside surface of the tubular body proximate the first end; and a second groove formed on the inside surface of the tubular body proximate the second end.
In another embodiment, a pump sleeve includes a tubular body extending from a first end to a second end along a center axis. A first hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the second end. A second hole is formed in the tubular body, the second hole being axially aligned on the tubular body with the first hole. A third hole is formed in the tubular body and is positioned axially on the tubular body between the first end and the first hole. A fourth hole is formed in the tubular body, the fourth hole being axially aligned on the tubular body with the third hole.
The pump sleeve of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations and/or additional components:
a fifth hole formed in the tubular body and positioned axially on the tubular body between the first end and the third hole; and a sixth hole formed in the tubular body, wherein the sixth hole is axially aligned on the tubular body with the fifth hole;
the first hole and the second hole are circumferentially offset on the tubular body from the third, fourth, fifth, and sixth holes; and/or
the third hole and the fourth hole are circumferentially offset on the tubular body from the fifth and sixth holes.
Any relative terms or terms of degree used herein, such as “substantially”, “essentially”, “generally”, “approximately”, and the like, should be interpreted in accordance with and subject to any applicable definitions or limits expressly stated herein. In all instances, any relative terms or terms of degree used herein should be interpreted to broadly encompass any relevant disclosed embodiments as well as such ranges or variations as would be understood by a person of ordinary skill in the art in view of the entirety of the present disclosure, such as to encompass ordinary manufacturing tolerance variations, incidental alignment variations, transitory vibrations and sway movements, temporary alignment or shape variations induced by operational conditions, and the like.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. For example, while
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20170067460 A1 | Mar 2017 | US |