1. Field of the Invention
The present invention relates to a pump system having hydraulic pump bodies arranged in parallel, a charge relief mechanism and an oil pressure control mechanism.
2. Related Art
A pump system comprising a plurality of hydraulic pump bodies arranged in parallel with respect to each other, and forming a transmission path in cooperation with a hydraulic actuator such as a hydraulic motor unit arranged spaced apart from and fluidly connected with the pump system, has been used in various fields of a travel transmission mechanism of a working vehicle and the like (see, for example, U.S. Pat. No. 6,425,244).
Specifically, such a conventional pump system includes a plurality of hydraulic pump bodies arranged in parallel, a plurality of pump shafts respectively driving the plurality of hydraulic pump bodies, a power transmission mechanism for operatively connecting the plurality of pump shafts with respect to each other, and a pump case for accommodating the plurality of hydraulic pump bodies and the power transmission mechanism and, also, supporting the plurality of pump shafts in a rotatable manner about an axis line.
The pump case has a center section (or port block), with which the plurality of hydraulic pump bodies are brought into contact in a rotatable manner. The port block forms a supply/discharge oil passage for the plurality of hydraulic pump bodies therein.
One of the pump shafts of the plurality of pump shafts has one end which is supported to the pump case so as to extend outward and is operatively connected to a driving source via a transmission mechanism such as a pulley.
The conventional pump system has a possibility that a sliding face of one hydraulic pump body driven by one pump shaft is tilt with respect to an inner surface (a face facing the hydraulic pump body) of the port block.
In other words, a force in a direction orthogonal to an axis line direction is applied to the one pump shaft operatively connected to the driving source via the pulley or the like.
That is, the force orthogonal to the axis line direction is constantly applied to the one pump shaft, thereby causing this pump shaft to deflect.
The deflection of the one pump shaft causes an operating oil leak between the hydraulic pump body (hereinafter, referred to as one hydraulic pump body) driven by the one pump shaft and the port block, thus lowering transmission efficiency.
Further, in the case of using the conventional pump system as a travel transmission mechanism of a vehicle, the straight advancement of the vehicle degrades due to the operating oil leak.
That is, since the force in the orthogonal direction as described above does not act on the pump shafts other than the one pump shaft, the operating oil leak does not occur at the other hydraulic pump bodies (hereinafter, referred to as the other hydraulic pump bodies) driven by the other pump shafts.
Therefore, even when the hydraulic pump bodies are operated so that oil supply/discharge rates of the one hydraulic pump body and the other hydraulic pump bodies are the same to advance the vehicle straightly, the oil supply/discharge rates will differ due to the operating oil leak from the one hydraulic pump body, thus worsening the straight advancement of the vehicle.
The present invention has been made in view of the prior art, and one object of the present invention is to provide a pump system having a plurality of hydraulic pump bodies arranged in parallel and a plurality of pump shafts respectively driving the plurality of hydraulic pump bodies, and capable of preventing an operating oil leak from the hydraulic pump body driven by one pump shaft operatively connected to a driving source as much as possible.
According to the present invention, there is provided a pump system including; a plurality of hydraulic pump bodies arranged in parallel; a plurality of pump shafts respectively driving the plurality of hydraulic pump bodies;
a power transmission mechanism operatively connecting the plurality of pump shafts; and a pump case which accommodating the plurality of hydraulic pump bodies and the power transmission mechanism, and supports the plurality of pump shafts in a rotatable manner about an axis line, the pump case including a port block formed with supply/discharge oil passages for the plurality of pump bodies.
One pump shaft of the plurality of pump shafts has a first end extending outward from the pump case so as to form an input end operatively connected to a driving source. The one pump shaft is directly or indirectly supported by the pump case at a region which is closer to the input end via a plurality of bearing members.
With this configuration, the deflection of the one pump shaft can be suppressed as much as possible, and the amount of operating oil leak from the one hydraulic pump body driven by the one pump shaft can be suppressed.
Therefore, the disadvantage caused by lowering of a transmission efficiency of the one hydraulic pump body compared to the remaining hydraulic pump bodies can be effectively prevented.
Preferably, a sealing member is provided in a through hole which is formed in the pump case so that the one pump shaft is passed through. At least one of the plurality of bearing members is positioned outside of the sealing member.
The power transmission mechanism may have an input gear relatively non-rotatable with respect to the one pump shaft.
In one embodiment, the plurality of bearing members includes first and second bearing members which support the one pump shaft in a relatively rotatable manner with respect to the pump case. The first and second bearing members are arranged in series along the axial direction of the one pump shaft between the input gear and the input end.
In another embodiment, the plurality of bearing members include a first bearing member supporting the one pump shaft in a relatively rotatable manner with respect to the pump case, the first bearing member being arranged between the input gear and the input end, and a second bearing member supporting a driven pulley, which is provided in a relatively non-rotatable manner at the input end, in a relatively rotatable manner with respect to the pump case.
In the above various configurations, the pump case may include a case body which surrounds the plurality of hydraulic pump bodies and has an opening, through which the hydraulic pump bodies can be inserted, at an end face positioned on the opposite side of the input end of the one pump shaft, the port block detachably coupled to the case body so as to close the opening, and a lid member which is detachably coupled to the end face opposite the end face coupled to the port block of the case body and forms a space for accommodating the power transmission mechanism in cooperation with the case body.
Preferably, a charge pump body operatively driven by at least one pump shaft of the plurality of pump shafts is provided at the end face opposite the end face coupled to the case body of the port block.
The pump system with the charge pump body includes a pair of operating oil lines fluidly connecting the hydraulic pump body to a hydraulic actuator; a charge line having a first end which is communicated with a discharge side of the charge pump body, and a second end which is communicated with each of the pair of operating oil lines and which is inserted with a pair of check valves for allowing the oil to flow from the charge line to the pair of operating oil lines and for preventing backflow; and an oil pressure setting line having a first end which is fluidly connected to the charge line, and a second end which is fluidly connected to an oil reservoir and which is inserted with a charge relief valve.
The charge relief valve has a relief valve body which is provided in the oil pressure setting line so as to be movable in the axis line direction and block the oil pressure setting line by being seated on a valve seat provided in the oil pressure setting line; and an oil pressure setting relief spring pushing the relief valve body toward the valve seat.
The relief valve body is provided with a large diameter hole which is opened to the first end of the oil pressure setting line, a small diameter hole which is communicated with the large diameter hole and is opened to the second end of the oil pressure setting line, and a check valve seat formed between the large diameter hole and the small diameter hole.
The large diameter hole is provided with a check valve body which is seatable on the check valve seat and is movable in the axis line direction, and a slip-out prevention member for preventing the check valve body from being separated from the large diameter hole while allowing the check valve to selectively communicate or block between the large diameter hole and the small diameter hole.
According to another aspect of the present invention, there is provided a charge relief mechanism for setting an oil pressure of a charge line which replenishes operating oil to a pair of operating oil lines fluidly connecting a hydraulic pump body and a hydraulic actuator.
The charge relief mechanism according to the present invention includes an oil pressure setting line having a first end fluidly connected to the charge line and a second end fluidly connected to an oil reservoir; and a charge relief valve inserted in the oil pressure setting line.
The charge relief valve has a relief valve body which is provided in the oil pressure setting line so as to be movable in the axis line direction and blocks the oil pressure setting line by being seated on a valve seat provided in the oil pressure setting line; and an oil pressure setting relief spring pushing the relief valve body toward the valve seat.
The relief valve body is provided with a large diameter hole opened to the first end of the oil pressure setting line, a small diameter hole which communicates with the large diameter hole and is opened to the second end of the oil pressure setting line, and a check valve seat formed between the large diameter hole and the small diameter hole.
The large diameter hole is provided with a check valve body which is seatable on the check valve seat and is movable in the axis line direction, and a slip-out prevention member for preventing the check valve body from being separated from the large diameter hole while allowing the check valve body to selectively communicate or block between the large diameter hole and the small diameter hole.
With this configuration, a charge pressure setting function for setting the oil pressure of the charge line can be performed, and in case that one of the pair of operating oil lines becomes a negative pressure when, for example, the engine stops, a replenishing oil function for replenishing oil from the oil reservoir to the operating oil line on the negative pressure side can be automatically performed, thereby effectively preventing a free wheel phenomenon.
According to still another aspect of the present invention, there is provided an oil pressure control mechanism applied to a pair of first and second operating oil lines fluidly connecting a hydraulic pump body and a hydraulic actuator so as to relieve an oil pressure of the first or second operating oil lines to the remaining oil pressure line when the oil pressure of the first or second operating oil lines exceeds a predetermined value.
The oil pressure control mechanism has a relief line including a large diameter hole which is opened to the first operating oil line, a small diameter hole which communicates with the large diameter hole and which is opened to the second operating oil line, and a valve seat formed between the large diameter hole and the small diameter hole; and a relief valve inserted in the relief line.
The relief valve includes a relief valve body which is provided in the relief line so as to be movable in an axis line direction and blocks the relief line by being seated on the valve seat provided in the relief line; a relief spring having a tip end engaged with the relief valve body so as to push the relief valve body toward the valve seat; and a spring holding member which is engaged with a base end of the relief spring and defines a space for accommodating the relief spring in a state that the relief spring generates a biasing force corresponding to a relief setting value.
The relief valve body is provided with a first pressure receiving face for pushing the relief valve body away from the valve seat against the biasing force of the relief spring when receiving an oil pressure of the first operating oil line, and a second pressure receiving face for pushing the relief valve body away from the valve set against the biasing force of the relief spring when receiving an oil pressure of the second operating line.
The spring holding member can change a holding position of the base end of the relief spring so as to expand the space to have the relief spring in a state equal to or more than a free length.
With this configuration, a bi-directional relief function between the pair of operating oil lines and a bypass action for bypassing between the pair of operating oil lines can be selectively achieved by simply operating the spring holding member.
The above, and other objects, features and advantages of the present invention will become apparent from the detailed description thereof in conjunction with the accompanying drawings wherein.
Hereinafter, one preferred embodiment of a pump system according to the present invention will be described with reference to the accompanying drawings.
As shown in
Specifically, as shown in
Herein, reference numerals 60, 70, and 80 in
The pump system 100A configures the travel speed change transmission mechanism in cooperation with the pair of first and second hydraulic motor units 10, 20 of the working vehicle 1A.
Specifically, at least one of the pump system 100A and the first and second hydraulic motor units 10, 20 is (are) of a variable displacement type so as to form an HST. The HST forms a part of the travel transmission mechanism.
In this embodiment, first and second hydraulic pump bodies of the pump system 100A are of a variable displacement type, and the first and second hydraulic motor units 10 and 20 are of a fixed displacement type.
As shown in
The driving source 40 is, for example, an internal combustion engine, and as shown in
More specifically, as shown in
That is, the cross member 32 has a first opening 33 at a portion corresponding to the driving source 40, as shown in
The driving source 40 is attached to the upper face of the cross member 32 via the elastic member 42 so that the shaft end of the driving shaft 41 extends below the cross member 32 through the first opening 33, and the driving pulley 45 attached to the shaft end is positioned below the cross member 32.
The pump system 100A is mounted on the upper face of the vehicle frame 30 while being operatively connected to the driving source 40.
As shown in
The first pump shaft 310a has one end extending outward from the pump case 200 so as to form an input end 311 operatively connected to the driving source 40.
In this embodiment, the driving source 40 is of a vertical crankshaft type, and the first pump shaft 310a has a lower end projecting outward from the pump case 200 in the vertical direction, as described above.
More specifically, a second opening 34 that allows the input end 311 (lower end in this embodiment) of the first pump shaft 310a to be passed through is formed in the cross member 32 in front of the first opening 33 (see
The pump case 200 is fixed at the upper face of the cross member 32 with the input end 311 of the first pump shaft 310a passed through the second opening 34 from above and positioned below the cross member 32. Alternatively, the pump case 200 may also be fixed and suspended from the lower face of the cross member 32.
A driven pulley 270 is supported in a relatively non-rotatable manner at the input end 311 of the first pump shaft 310a.
As shown in
As shown in
That is, the driving pulley 45, the driven pulley 270 and the belt 275 form a pulley transmission mechanism 280 for transmitting the power from the output shaft 41 of the driving source 40 to the first pump shaft 310a.
The second pump shaft 310b is supported by the pump case 200 so as to be substantially parallel to the first pump shaft 310a.
As described above, in this embodiment, the first pump shaft 310a is arranged in the vertical direction with the pump system 100A mounted on the vehicle. Thus, the second pump shaft 310b is also arranged in the vertical direction with the pump system 100A mounted on the vehicle.
The power transmission mechanism 230 is configured to transmit the power from the first pump shaft 310a to the second pump shaft 310b.
As shown in
In this embodiment, the first and second gears 231a, 231b are spur gears (see
The first and second hydraulic pump bodies 320a, 320b are respectively driven by the first and second pump shafts 310a, 310b.
The first and second hydraulic pump bodies 320a, 320b substantially have the same configuration.
Therefore, the detailed description of the second hydraulic pump body 320b will be omitted.
As shown in
In this embodiment, the first hydraulic pump body 320a is of a variable displacement type, as described above.
Therefore, in addition to the aforementioned configuration, the first pump body 320a comprises an output-adjusting member 323 for adjusting the suction/discharge rates by changing a reciprocating range of the piston unit 321.
In this embodiment, a cradle-type movable swash plate is used as the output-adjusting member 323, and a shoe provided at a tip end of the piston unit 321 is brought into contact therewith.
The output-adjusting member 323 is externally operable by a control shaft 324. In this embodiment, an arm 324a having a free end engaged with the output-adjusting member 323 and a proximal end connected to the control shaft 324 in a non-rotatable manner is provided (see
As shown in
Herein, each control shaft 324 is connected to left and right speed change levers 35 arranged in the vicinity of the driver's seat of the working vehicle 1 via an appropriate link mechanism 39, as shown in
Preferably, a neutral returning mechanism for biasing the corresponding output adjusting-member 323 to a neutral position (state in which suction/discharge rates are substantially zero) may be arranged for each control shaft 324.
The pump case 200 accommodates the first and second hydraulic pump bodies and the power transmission mechanism and, also, supports the first and second pump shafts in a rotatable manner about the axis line, as described above.
In this embodiment, the pump case 200 includes a case body 330 for surrounding the first and second hydraulic pump bodies 320a, 320b, a port block (or center section) 340 which is formed with supply/discharge oil passages for the first and second hydraulic pump bodies 320a, 320b and is detachably connected to the case body 330, and a lid member 350 detachably coupled to the end face opposite the end face connected to the port block 340 of the case body 330.
The case body 330 includes an opening 339 at the end face positioned on the opposite side of the input end 311 of the first pump shaft 310a. The opening 339 is configured to allow the first and second hydraulic pump bodies 320a, 320b are inserted therethrough.
In this embodiment, as shown in
In this embodiment, the case body 330 is a single case body capable of containing both the first and second hydraulic pump bodies 320a, 320b, but may be first and second case bodies respectively containing the first and second hydraulic pump bodies 320a, 320b.
In this embodiment, the case body 330, as shown in
As shown in
The end wall member 332 has a concave arc shaped sliding face which supports each output-adjusting member 323 in the first and second hydraulic pump bodies 320a, 320b in a slidable manner and is provided with a through hole at the central part for allowing the corresponding pump shaft 310a, 310b to be passed through.
More specifically, the pump case 200 is partitioned by the end wall member 322 into a compartment for accommodating the first and second gears 231a, 231b and a compartment for accommodating the first and second hydraulic pump bodies 320a, 320b.
Further, a concave part 332a is provided in the end wall member 332 at a location facing the arm 324a of the control shaft 324. The tip end of the arm 324a is projected into the concave part 332a, and when the arm 324a oscillates, the tip end is brought into contact with the concave part 332a, thus regulating the maximum capacity of the first and second hydraulic pump bodies 320a, 320b.
In the illustrated embodiment, the peripheral wall member 331 and the end wall member 332 are separate bodies, but the members may of course by integrally formed.
The port block 340 is detachably coupled to the case body 330 so as to close the pump body insert opening 339 in a liquid tight manner.
That is, a space 210 defined by the case body 330 and the port block 340 is used to accommodate the first and second hydraulic pump bodies 320a, 320b and is also used as an oil reservoir.
The port block 340 supports the first and second pump shafts 310a, 310b in a rotatable manner about the axis line and, also, has the inner surface on which the first and second hydraulic pump bodies 320a, 320b rotating about the corresponding pump shaft are brought into contact.
The oil leaking out from the sliding face and the like flows back to the oil reservoir.
The oil passage formed in the port block 340 will be described later.
The lid member 350 is detachably coupled to the case body 330 so as to form a power transmission mechanism accommodating space 220 for accommodating the power transmission mechanism 230 in cooperation with the case body 330.
Specifically, the lid member 350 has a peripheral wall 351 extending in the axis line direction of the first and second pump shafts 310a, 310b, and an end wall 352 for closing one end side (input end side of the first pump shaft 310a) in the axis line direction of the peripheral wall 351, as shown in
The lid member 352 can form the power transmission mechanism accommodating space 220 with the case body 330 by making the other end in the axis line direction of the peripheral wall 351 contact with the end wall member 332 of in the case body 330.
The end wall 352 can support each of the first and second pump shafts 310a, 310b in a rotatable manner about the axis line.
Specifically, the end wall 352 has thick first and second bearing portions 360a, 360b at locations corresponding to the first and second pump shafts 310a and 310b.
As shown in
Specifically, a through hole 361a through which the first pump shaft 310a is inserted is formed in the first bearing portion 360a.
The first bearing portion 360a supports the first pump shaft 310a in a relatively rotatable manner about the axis line via first and second bearing members 371, 372 arranged in series in the through hole 361a so as to lie along the axis line direction of the first pump shaft 310a.
The reference numeral 375 in
On the other hand, the second bearing portion 360b, as shown in
Specifically, the second bearing portion 360b has a concave part 361b for surrounding one end of the second pump shaft 310b.
The second bearing portion 360b supports one end of the second pump shaft 310b while surrounding such end in a relatively non-rotatable manner about the axis line via the bearing member 373 arranged in the concave part 361b.
That is, in the pump system 100A according to this embodiment, the first pump shaft 310a operatively connected to the driving source 40 via the pulley transmission mechanism 280 is supported at one end portion near to the input end 311 by the pump case 200 (lid member 350 in the illustrated embodiment) via a plurality of bearing members (first and second bearing members 371 and 372 in the illustrated embodiment).
Therefore, the deflection of the first pump shaft 310a can be prevented as much as possible even when the force in the direction orthogonal to the axis line direction is applied on the first pump shaft 310a from the pulley transmission mechanism 280.
That is, in the pulley transmission mechanism 280, the power is transmitted from the driving pulley 45 to the driven pulley 270 with tension applied to the belt 275, which is wound around between the driving pulley 45 and the driven pulley 270, by a tension application member such as a tension roller.
Therefore, the external force in the direction substantially orthogonal to the axis line direction of the first pump shaft 310a is applied to the first pump shaft 310a that supports the driven pulley 270.
When such an external force is applied, the first pump shaft 310a deflects, thereby tilting the sliding surface of the first hydraulic pump body 320a with respect to the inner surface (surface facing the first hydraulic pump body 320a) of the port block 340, and increasing the amount of operating oil leakage from between the first hydraulic pump body 320a and the port block 340.
Such increase in the amount of operating oil leakage lowers the transmission efficiency between the first hydraulic pump body 320a and the first hydraulic motor unit 10.
Further, as in this embodiment, when the pump system 100A is used in the travel transmission mechanism of the vehicle, if the amount of operating oil leakage from the first hydraulic pump body 320a and the amount of operating oil leakage from the second hydraulic pump body 320b differ, the straight advancement of the vehicle is prohibited.
With regard to this point, in this embodiment, the first pump shaft 310a applied with the external force from the pulley transmission mechanism 280 is supported to the pump case 200 by a plurality of bearing members of first and second bearing members 371, 372 at a region closer to the input end 311 with a center portion for supporting the first hydraulic pump body 320a as the reference, as described above.
Therefore, the deflection of the first pump shaft 310a can be suppressed as much as possible, and the disadvantage of the amount of operating oil leakage from the first hydraulic pump body 320a increasing with respect to the second hydraulic pump body 320b can be effectively prevented.
In addition to the aforementioned configuration, the lid member 350 includes an attachment boss 355 for attaching the pump system 100A to the supporting member such as the vehicle frame 30 in this embodiment.
As shown in
In this embodiment, the pump case 200 is connected to the upper face of the cross member 32 via the attachment bosses 355.
The pump case 200 may of course be connected to the lower face of the cross member 32.
The pump system 100A according to this embodiment further includes a charge pump unit 530 driven by the first pump shaft 310a.
Specifically, the first pump shaft 310a has a second end 312 opposite the input end 311 passing through the port block 340 and extending outward.
The charge pump unit 530 has a charge pump body 500 driven by the second end 312 of the first pump shaft 310a, and a charge pump case 510 connected to the outer surface (end face opposite the end face connected to the case body 330) of the port block 340 so as to surround the charge pump body 500.
The charge pump unit 530 is provided to replenish the operating oil to the pair of first operating oil lines 400a and the pair of second operating oil lines 400b.
Hereinafter, the hydraulic circuit of the pump system 100A according to this embodiment will be described.
As shown in
The pair of second operating oil lines 400b have substantially the same configuration as the pair of first operating oil lines 400a.
Therefore, with regard to the pair of second operating oil lines 400b, the suffix of the reference numbers in the pair of first operating oil lines 400a is changed to “b” and the detailed description thereof is omitted.
As shown in
Each of the pair of first operating oil passages 410a has a first end opened at one side face (rear face in the illustrated embodiment) of the port block 340 to form a pair of first operating oil ports 411a, a second end opened at the contact face 341 with the case body 330 in the port block 340 (see
In this embodiment, the pair of first operating oil passages 410a are extended in a direction parallel to the control shaft 324.
The suction/discharge port 412a is of a kidney type and is arranged symmetrically in pairs with the corresponding first pump shaft 310a as the reference, and opened in the installation face on which the cylinder block 322 is brought into contact.
More specifically, the pair of suction/discharge ports 412a are arranged so as to correspond to the direction of the control shaft 324, and are extended in a direction perpendicular to the first operating oil passage 410a.
One of the suction/discharge ports 412a is formed so that one end side in the longitudinal direction is shallow and the other end side in the longitudinal direction is deep with the central part in the longitudinal direction as a boundary, and thus does not communicate with one of the first operating oil passages 410a, and communicates only with the other one of the first operating oil passages 410a.
On the other hand, the other of the suction/discharge ports 412a is formed so that the other end side in the longitudinal direction is shallow and the one end side in the longitudinal direction is deep with the central part in the longitudinal direction as a boundary, and thus does not communicate with the other one of the first operating oil passages 410a, and communicates only with one of the first operating oil passages 410a.
As shown in
In this embodiment, the check valves 425 are inserted to the other end of each of the pair of first operating oil passages 410a and the pair of second operating oil passages 410b from the contact face 341 with the case body 330 of the port block 340, as shown in
Specifically, in this embodiment, the charge line 420 has a charge oil passage 421 formed in the port block 340, and a concave groove 422 formed at any one of or both of contact faces of the port block 340 and the case body so as to communicate the charge oil passage 421 with the pair of first operating oil passages 410a and the pair of second operating oil passages 410b, as shown in
Specifically, the charge oil passage 421 has a first end opened at the outer surface of the port block 340 to form the charge port 420P, and a second end opened at the contact face 341 of the port block 340.
The concave groove 422 is formed at any one of or both contact faces of the port block 340 and the case body 330 so as to surround the second end of the charge oil passage 421, the second ends of the pair of first operating oil passages 410a and the second ends of the pair of second operating oil passages 410b.
As shown in
The check valves 425 are inserted at each communicating point between the concave groove 422 and the pair of first operating oil passages 410a, and at each communicating point between the concave groove 422 and the pair of second operating oil passages 410b.
The pump system 100A according to this embodiment includes the charge pump unit 530 as described above, and the pressure oil from the charge pump unit 530 is supplied to the charge line 420.
Specifically, in addition to the aforementioned hydraulic circuit, the pump system 100A has a pressure oil supply line 480 which has a first end fluidly connected to the oil reservoir and a second end fluidly connected to the charge line 420. The charge pump body 500 is inserted into the pressure oil supply line 480, as shown in
As shown in
The suction oil passage 481 has a first end opened at one side face of the charge pump case 510 to form an oil draw-in port 480 in and a second end communicated with a suction port of the charge pump body 500 (see
The discharge oil passage 482 has a first end communicated with the discharge port of the charge pump body 500 and a second end opened at a contact face with the port block 340 so as to form an oil draw-out port 480 out for communicating with the charge port 420P (see
In this embodiment, the oil draw-in port 480 in is fluidly connected to the oil reservoir via an appropriate conduit.
Specifically, in addition to the aforementioned configuration, the pump system 100A has an external reserve tank 90, as shown in
The external reserve tank 90 is fluidly connected to the internal space 210 of the pump case 200 via an appropriate conduit and a drain port 210d.
That is, in this embodiment, the pump case 200 and the external reserve tank 90 form the oil reservoir.
Preferably, the internal space 210 of the pump case 200 is filled with oil in terms of preventing air mixture. In view of this point, the drain port 210d is opened at the upper face of the port block 340 positioned at the uppermost position when the pump case 200 is mounted at the cross member 32; thus, the oil overflowing from the pump case 200 flows back to the external reserve tank 90 via the drain port 210d in this embodiment.
The oil draw-in port 480 in is fluidly connected to the external reserve tank 90 forming the oil reservoir via a line filter.
Further, the pump system 100A according to this embodiment includes a charge relief mechanism 600 for setting the oil pressure of the charge line 420.
As shown in
As shown in
As shown in
In this embodiment, the relief valve body 630 and the oil pressure setting relief spring 640 are inserted inside the charge pump case 510, but is not limited thereto, and may by arranged within the port block 340.
A spring holding member 650 for compressing and holding the oil pressure setting relief spring 640 so as to have a biasing force corresponding to the charge pressure value to be set is provided in the charge pump case 510 (see
Specifically, the spring holding member 650 is coupled with screws to the charge pump case 510 so as to allow the holding position of the base end of the oil pressure setting relief spring 640 to be adjusted.
The relief valve body 630 is configured so as to be pushed in a direction away from the valve seat 612 against the biasing force of the oil pressure setting relief spring 640 when receiving the oil pressure of the charge line 420.
Specifically, the oil pressure setting passage 611 has a small diameter hole 611a which is opened to a first end of the oil pressure setting passage 611 fluidly connecting with the charge line 420, and a large diameter hole 611b in which the diameter is increased with the valve seat 612 from the small diameter hole 611a and which is opened to a second end of the oil pressure setting passage 611 fluidly connecting with the oil reservoir (internal space 210 of the pump case 200 in the illustrated embodiment).
The relief valve body 630 has a small diameter part 630a arranged in the small diameter hole 611a in a movable manner in the axis line direction, and a large diameter part 630b in which the diameter is increased from the small diameter part 630a and which is arranged in the large diameter hole 611b so as to be seatable on the valve seat 612.
As shown in
As shown in
To be concrete, as shown in
The check large diameter hole 637 is provided with a check valve body 660 which is seatable on the check valve seat 636 and is movable in the axis line direction, and a slip-out prevention member 670 which allows the check valve body 660 to selectively communicate or seal between the check large diameter hole 635 and the check small diameter hole 637 while preventing the check valve body 660 from being removed from the check large diameter hole 635.
In the charge relief mechanism 600 of this configuration, in addition to the oil pressure setting operation for setting the oil pressure of the charge line 420, if one of the pair of first operating oil lines 400a or one of the pair of second operating oil lines 400b becomes a negative pressure when the charge pump body 500 is stopped, the oil is self-primed from the oil reservoir to the operating oil line of negative pressure.
That is, when the engine 40 is stopped at an HST neutral state and the working vehicle is parked on the hill or the like, for example, the rotating force applies to the motor shaft operatively connected to the driving wheel 40, and the hydraulic motor units 10, 20 attempt to perform the pump action.
When the pair of first operating oil lines 400a and the pair of second operating oil lines 400b are filled with operating oil in this state, the braking force acts on the hydraulic motor units 10, 20 by the operating oil. However, one of the pair of first operating oil lines 400a and one of the pair of second operating oil lines 400b become a high pressure due to the pump action of the hydraulic motor units 10, 20, and the operating oil may leak out from the operating oil line of high pressure.
When such leak of the operating oil occurs, circulation of oil from the operating oil line on the negative side to the operating oil line on the high pressure side occurs at each of the pair of first operating oil lines 400a and the pair of second operating oil lines 400b, and the operating oil leakage from the operating oil line on the high pressure side is promoted. Eventually, the operating oil no longer exists in the pair of first operating oil lines 400a and the pair of second operating oil lines 400b, and the driving wheel starts to rotate freely, and the vehicle starts to move down the hill (free wheel phenomenon).
With regard to this point, in the charge relief mechanism 600, when one of the pair of first operating oil lines 400a or one of the pair of second operating oil lines 400b becomes a negative pressure, the oil is supplied from the oil reservoir (internal space 210 of the pump case 200 in the illustrated embodiment) to the operating oil line of negative pressure through the oil pressure setting passage 611.
Therefore, the free wheel phenomenon can be effectively prevented.
As shown in
The second oil pressure control mechanism 700b has substantially the same configuration as the first oil pressure control mechanism 700a.
Therefore, with regard to the second oil pressure control mechanism 700b, the suffix of the reference numbers in the first oil pressure control mechanism 700a is changed to “b” and the detailed description thereof is omitted.
As shown in
As shown in
Specifically, in this embodiment, the pair of first operating oil passages 410a extend substantially parallel to each other with the corresponding first pump shaft 310a interposed therebetween (see
The relief oil passage 720 extends in a direction substantially orthogonal to the pair of first operating oil passages 410a and has a first end opened at one side face of the port block 340.
As shown in
In this embodiment, the large diameter hole 721, the valve seat 722 and the small diameter hole 723 are formed in the holder member 730 which is inserted in the relief oil passage 720 from the opening on one end side of the relief oil passage 720.
As shown in
The relief valve body 760, as best shown in
That is, the relief valve body 760 is pushed against the biasing force of the relief spring 770 when the oil pressure of one 410a(1) of the pair of first operating oil passages 410a exceeds the relief pressure defined by the relief spring 770, thereby allowing the pressure oil relief from one 410a(1) of the pair of first operating oil passages 410a to the other one 410a(2) of the pair of first operating oil passages 410a. Further, the relief valve body 760 is pushed against the biasing force of the relief spring 770 when the oil pressure of the other one 410a(2) of the pair of first operating oil passages 410a exceeds the relief pressure, thereby allowing the pressure oil relief from the other one 410a(2) of the pair of first operating oil passages 410a to the one 410a(1) of the first operating oil passages 410a.
The spring holding member 780 is configured to be inserted from the opening on one end side of the relief oil passage 720 and hold the end of the relief spring 770 in a position adjustable manner in the axis line direction in the relief oil passage 720.
That is, the spring holding member 780 can variably set a accommodating space 770S for the relief spring 770 defined by the axial position of the base end of the relief spring 770.
In this embodiment, the spring holding member 780 is screwed into the relief oil passage 720 and is tightened/loosened using by a predetermined tool. The spring holding member 780 is configured to form an initial space for holding the relief spring 770 in a state that the biasing force corresponding to the relief pressure set value is generated by maximally tightening the spring holding member 780.
Preferably, the spring holding member 780 is further configured to expand the space 770S and hold the relief spring 770 in a state equal to or more than the free length by loosening while still maintaining the screw coupled state.
That is, in this embodiment, the spring holding member 780 is configured to have the relief spring 770 in a free length state while closing the opening on one end side of the relief oil passage 720 by changing the relative position thereof with respect to the relief oil passage 720.
Therefore, by having the relief spring 770 in the free length state, when towing the vehicle 1A mounted with the travel speed change transmission mechanism including the hydraulic pump system 100A due to engine trouble and the like, the hydraulic resistance does not occur since the oil pressure generated from the hydraulic motors 10, 20 mutually flows through the first operating oil passages 410a, 410a via the relief oil passage 720 without flowing through the hydraulic pump bodies 320a, 320b.
In the first oil pressure control mechanism 700 of this configuration, the relief action of relieving the oil pressure on the high pressure side toward the low pressure side in case that one of the pair of first operating oil passages 410a is in an abnormal high pressure state, and the bypass action of bypassing between the pair of first operating oil passages 410a on a constant basis can be selected, by simply adjusting the relative position of the spring holding member 780 with respect to the relief oil passage 720.
More preferably, a mark 785 indicating that the relief spring 770 is sufficiently in the free length state is arranged on the outer peripheral surface of the spring holding member 780 so as to be visually recognizable. Thus, the accidental fall of the spring holding member 780 due to over-loosening can be prevented. The mark 785 can be, for example, provided on the entire periphery of the outer peripheral surface of the spring holding member 780.
To be concrete, the mark 785 is arranged at a position which is exposed outside from the relief oil passage 720 when the spring holding member 780 holds the relief spring 770 in the free length state (see
In this embodiment, the first and second oil pressure control mechanisms 700a and 700b are provided, but instead, a regular bypass valve 790 may be provided as shown in
That is, modification can be very easily carried out by inserting the bypass valve 790 in the relief oil passage 720 in place of the holder 730 and the relief valve 750.
The reference number 795 in
A preferred embodiment of a pump system 100B according to the present invention will now be described with reference to the accompanying drawings.
In this embodiment, the same reference characters are denoted for the members same as or corresponding to those of the first embodiment, and thus the detailed description thereof is omitted.
As shown in
To be concrete, the pump system 100B includes a second bearing member 372B in place of the second bearing member 372 in the pump system 100A.
That is, in the pump system 100B according to this embodiment, the first pump shaft 310a is indirectly supported at the pump case 200 via the first bearing member 371 and the second bearing member 372B.
More specifically, the second bearing member 372B supports the driven pulley 270, which is supported in a relatively non-rotatable manner at the first pump shaft 310a, in a relatively rotatable manner with respect to the pump case 200.
In the illustrated embodiment, a holder 390 spline connected to the input end 311 of the first pump shaft 310a is provided, and the driven pulley 270 is connected to the holder 390. The holder 390 is supported in a rotatable manner to the pump case 200 via the second bearing member 372B.
Further, in this embodiment, the cooling fan 800 is spline connected to the first pump shaft 310a, but the cooling fan 800 may of course be connected to the driven pulley 270 as the first embodiment.
In the pump system 100B of this configuration as well, even if the belt tension and the like of the pulley transmission mechanism is applied, the deflection of the first pump shaft 310a can be suppressed as much as possible, and thus the operating oil leak from between the first hydraulic pump body 320a driven by the first pump shaft 310a and the port block 340 can be prevented as much as possible.
A preferred embodiment of a pump system 100C according to the present invention will now be described with reference to the accompanying drawings.
In this embodiment, the same reference characters are denoted for the members same as or corresponding to those of the first and second embodiments, and thus the detailed description thereof is omitted.
In the pump system 100C, the positions of the first and second bearing members 371, 372, and the position of the sealing member 375 are different from those in the pump system 100A.
That is, in the pump system 100A according to the first embodiment, the sealing member 375 is arranged on the outermost part of the through hole 361a, and the first and second bearing members 371, 372 are arranged toward the inside of the pump case 200 than the sealing member 375, as shown in
In the pump system 100C according to this embodiment, on the other hand, the first and second bearing members 371, 372 are arranged toward the outside than the sealing member 375, as shown in
By positioning the first and second bearing members 371, 372 toward the outside than the sealing member 375, the bearing position (arranging position of the first and second bearing members 371, 372) at which the first pump shaft 310a is supported, and the external force acting position (arranging position of the driven pulley 270 in this embodiment) at which the first pump shaft 310a is applied an external force, are brought closer, thereby increasing the supporting strength of the first pump shaft 310a.
In this embodiment, as shown in
As shown in
That is, the bearing member positioned inside of the sealing member 375 is lubricated by the reserved oil of the pump case 200, but the outer bearing member can not receive the lubricating action by the reserved oil.
Therefore, by the outer bearing member (first and second bearing members 371, 372 in
In the aforementioned embodiments, the charge pump unit 530 driven by the first pump shaft 310a is provided, but instead or in addition thereto, the charge pump unit driven by the second pump shaft 310b may be provided.
Further, instead of or in addition to the charge pump unit, an auxiliary pump unit for supplying the operating oil to an external working machine may be provided.
In the aforementioned embodiments, the pump systems 100A-100C are mounted to the vehicle frame 30 so that the first and second pump shafts 310a, 310b extend along the vertical direction to efficiently operatively connect with the driving source 40 including a driving shaft extending vertically, but the pump systems 100A-100C may of course be mounted to a support member such as the vehicle frame 30 so that the first and second pump shafts 310a, 310b extend horizontally to efficiently operatively connect with the driving source 40B including a driving shaft extending horizontally (see
For example, the pump system 100A-100C may be applied to the working vehicle 1B shown in
In the embodiment shown in
This specification is by no means intended to restrict the present invention to the preferred embodiments set forth therein. Various modifications to the pump system, as well as the charge relief mechanism and the oil pressure control mechanism as described herein, may be made by those skilled in the art with out departing from the spirit and scope of the present invention as defined in the appended claims.
Number | Date | Country | Kind |
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2004-202643 | Jul 2004 | JP | national |
This application is a divisional of U.S. application Ser. No. 11/150,250, filed Jun. 13, 2005, the entire disclosure of which is hereby incorporated herein by reference thereto.
Number | Date | Country | |
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Parent | 11150250 | Jun 2005 | US |
Child | 12098193 | US |