This application claims the benefit of priority under 35 U.S.C. §119 of German Application 10 2015 016 826.6 filed Dec. 23, 2015, the entire contents of which are incorporated herein by reference.
The present invention pertains to a pump system (pump arrangement), particularly a pneumatic pump system, comprising at least one pump unit, a use of a pneumatic resistance as well as a medical device. The pump unit comprises a pump (pneumatic pump), as it can be used in a medical device.
Currently commercially available pumps for gases in an output range of 0-110 mbar at 200-1,100 mL/min or 0-300 mbar at 200 mL/min can be adapted in their operating point by means of changes in the speed of rotation of the respective drive. An external pneumatic connection is necessary for a further adaptation in the particular application. Different pump heads must be mounted in special cases.
A change in the operating point of a pump by adapting the speed of rotation has the drawback that a so-called pulsation frequency as well as an alternating component in the resulting pressure curve are thereby changed. This leads undesirably to it not being possible to ensure avoiding defined sensor-critical frequencies. In addition, tuning of the pneumatic system, in which such a pump is operated, is made difficult. Finally, classical actions for suppressing the pulsation, for example, by means of a buffer volume acting as a low-pass filter, lose their effect if the adjusted speed of rotation exceeds the limit frequency of the functional unit functioning as a low-pass filter.
In addition, it should be borne in mind that increased speeds of rotation for the components of the respective pump represent a high mechanical load. In the case of comparatively high frequencies, for example, frequencies above 80 Hz in the present case, the losses increase tremendously due to valves no longer responding with low inertia and the phase position of the valve activity is shifted due to inertia of the valves at a later phase angle. The component of the so-called flexing action in the seal and/or the diaphragm increases drastically. In addition, the pumps are markedly louder.
In case of low frequencies, for example, frequencies below 10 Hz, a continuous pressure curve is no longer ensured. Each pump stroke can be detected as a single pressure pulse and correspondingly as a single pulse in the volume flow (flow pulse) as well. Damping or buffering by a volume requires very large volumes, which, however, additionally also distort the gas fronts in case of changing gas mixtures.
A change in the operating point of a pump by adapting the speed of rotation can, in addition, lead to an electric motor used as a drive being located within a critical operating area. This may lead to an intermittent angular velocity and to a high wear and tear of the brushes in the commutator in case of brush motors. Furthermore, this may lead to temperature peaks at the highly loaded windings of the electric motor, namely those windings, which are energized shortly before the load peak at the dead center of the pump. The moment of inertia of the rotor is not sufficient to guarantee a buffering of the load torque. Finally, a too low speed of rotation may also be problematic for a lubricating film to reliably form in the bearings.
In principle, usable linear pumps can be readily regulated, but are markedly inefficient because of their larger air gaps and require a higher output and generate higher temperatures. In addition, an equalization of the linearly moved masses requires complicated constructions, so that the pump arrangement and a device with such a pump arrangement run with minimal vibrations. So-called piezoelectric pumps are suitable only for miniature applications in terms of energy.
One object of the present invention is to indicate, based on the problems outlined above, a pump arrangement, which avoids the drawbacks described or at least reduces the consequences thereof.
This object is accomplished according to the present invention by means of a modular pump system. The modular pump system comprises a pump unit with a pump, for example, a piston pump or a diaphragm pump. The pump unit has at least two connections which are intended for connecting a hook-up unit. A hook-up unit from a plurality of different hook-up units can be connected to the pump unit by means of these connections. For that reason, each hook-up unit has pneumatic (compatible) connections, for example, standardized ISO cones or manufacturer-specific system connections corresponding to the connections of the pump. Such a hook-up unit can be connected either to at least one of the at least two connections or at least to both of the at least two connections of the pump unit. In case of a connection of the hook-up unit only to one of the at least two connections, the hook-up unit is connected to same in flow direction in series before or in series after the pump unit. In case of a connection to two of the at least two connections, the hook-up unit is connected parallel to the pump unit. When the pump unit has more than two connections and the hook-up unit likewise has more than two connections, a simultaneous or essentially simultaneous connection of such a plurality of connections may also be carried out during the connecting of the hook-up unit to the pump unit.
A central advantage of the solution according to the invention is that the operating point of the pump of the pump unit can be set by means of a hook-up unit that is associated with the pump unit such that, for example, too low or too high speeds of rotation otherwise occurring during the operation are thus avoided. A corresponding hook-up unit each is associated with the pump unit for this. Since at least one hook-up unit from a plurality of hook-up units can be connected to the pump unit because of the connections of the pump unit, on the one hand, and the connections of the hook-up units, on the other hand, it is possible to select a hook-up unit suitable for obtaining the respectively desired operating point of the pump of the pump unit. The pump system comprises the hook-up unit or a plurality of hook-up units in the form of a modular component. The advantage of such a modular system, in which the pump unit functions as a basis, to which individual modules, namely at least one hook-up unit, can be connected, is that each hook-up unit can be connected modularly to the pump unit, but may also be removed again or be replaced by a different hook-up unit there. The possibility of being able to replace one modular hook-up unit with another modular hook-up unit creates an adaptability to different conditions. An adaptation of the operating point or of another characteristic value of the pump comprised by the pump unit is carried out by means of such a hook-up unit. Because the hook-up unit is or becomes connected to the pump unit for this reason as well as in the interest of a better readability of the following description, an adaptation of the pump unit, especially an adaptation of the operating point of the pump unit shall be mentioned below only briefly from time to time. Based on this, furthermore—also in the interest of readability—the terms pump and pump unit are used synonymously such that the term pump unit always also covers the pump comprised thereby as well as that the term pump likewise covers the enclosing pump unit.
In another embodiment of a pump system of the type described here and below, provisions are made for the pump unit and/or the hook-up unit to have a filter element associated with each connection intended for connecting the hook-up unit to the pump unit. In this way, it is guaranteed that, for example, no contaminants find their way into the pump unit.
In a pump system of the type described herein, the hook-up unit functions advantageously as a resistance unit such that it represents, in the state connected to the pump unit, a pneumatic resistance for this pump unit. The operating point of the pump unit can be set in an especially easy and uncomplicated manner by means of a hook-up unit representing a pneumatic resistance. An alternative is that the hook-up unit functions as a buffer unit and represents, in the state connected to the pump unit, an additional volume for this pump unit and thus likewise a pneumatic resistance as a result. Such a pneumatic resistance leads to a change in the pneumatic operating point of the pump unit and, as a result, for example, higher speeds of rotation are needed to obtain the same vacuum as without the resistance. With a need of such higher speeds of rotation, for example, too low speeds of rotation are avoided.
In an embodiment of the modular pump system, the hook-up unit (resistance unit) functioning as pneumatic resistance comprises an adjustable shut-off body, especially a position adjustable shut-off body, adjustable in its position. Because of the adjustability of the shut-off body, the result is an adjustable resistance. This adjustability opens up the possibility of a simple and uncomplicated adaptation or setting of the operating point of the pump unit. The shut-off body can be automatically adjusted in a pressure-dependent manner in a special embodiment of such a resistance unit. An automatic adaptation of the operating point of the pump unit is obtained thereby. In an alternative embodiment, the shut-off body is adjustable by means of an actuator. The adaptation of the operating point of the pump unit can thus be easily carried out during the operation, for example, by means of a control unit provided for this, which brings about an actuation of the shut-off body by means of corresponding control signals and thus, for example, a change of a respective position of the shut-off body.
In another embodiment of a pump system of the type suggested here, an additional volume that can be coupled to the pump unit functions as resistance and as means for adjusting the operating point thereof. Such an additional volume changes the pneumatic conditions and a coupled additional volume also leads, for example, to a higher pump speed of rotation being necessary to obtain the same vacuum as without the additional volume. Too low speeds of rotation, for example, can be avoided with the need of such higher speeds of rotation.
In another embodiment of the modular pump system, the hook-up unit (resistance unit) functioning as pneumatic resistance comprises a settable additional volume or equalizing volume which can be coupled to the pump unit, for example, an additional volume which can be set by means of an adjustable piston. This settability also makes possible an adaptation of the operating point of the pump unit, especially an adaptation of the operating point during the current operation. In a special embodiment of a settable additional volume, the setting thereof is carried out by means of a pressure-dependent automatically adjustable piston. An automatic adaptation of the operating point is obtained thereby. In an alternative embodiment, the piston can be adjusted by means of an actuator. The adaptation of the operating point can thus be easily carried out during the operation, for example, by means of a control unit provided for this, which brings about an actuation of the shut-off body by means of corresponding control signals and thus, for example, a change of a respective position of the shut-off body.
In another embodiment of a pump system in question, a hook-up unit with at least one other pump functions as means for setting an operating point of the pump unit. The pump of the hook-up unit (other pump) is added to the pump of the pump unit comprised by the pump system anyway. The other pump operates with a phase shift to this pump during the operation. Similar to the coupling of a hook-up unit acting as additional volume, different pneumatic conditions and thus a possibility for adapting the operating point of the pump unit as well, namely by specifying a respective phase shift, are thereby obtained.
In a pump system with a pump unit as well as with at least one hook-up unit with at least one other pump, it is taken into consideration that the pump and the other pump act on a common volume, for example, by a first pump in a pump unit and a second pump in a hook-up unit being connected in parallel or in series. The at least one hook-up unit with the other pump then functions as means for setting an operating point of the pump unit. In another pump in the form of a piston pump, an additional volume for the pump unit and thus an additional pneumatic resistance for the pump unit can be predefined by means of a respective piston position (the same correspondingly applies to a diaphragm pump). A constant additional volume is obtained when the piston of the other pump is stationary. A variable additional volume is obtained in case of a movement of the piston. The additional volume and thus the respective pneumatic resistance can be dynamically adapted by a specification of the phase angle of a drive of the pump unit and of a drive of the pump of the at least one hook-up unit.
In yet another embodiment of a pump system in question, a hook-up unit or two hook-up units with an electroactive inlet valve and/or with an electroactive outlet valve functions or function as means for adjusting an operating point of the pump unit. In embodiments, an electroactive diaphragm functions as electroactive inlet valve or as electroactive outlet valve or an electroactive diaphragm as inlet valve or outlet valve, respectively. As an alternative, the electroactive inlet valve or outlet valve is configured in the form of a piezoelectric inlet valve or outlet valve.
All in all, the innovation suggested here is also the use of a hook-up unit which can be combined modularly with a pump unit for setting an operating point of the pump comprised by the pump unit, especially such a use of a hook-up unit in a pump system as described here and below. Finally, the innovation is also a medical device or a gas-measuring device with a pump unit or with a pump unit and at least one hook-up unit combined modularly with it as described here and below. Examples of such devices are a patient gas analyzer, especially a patient gas analyzer for use in intensive care or anesthesia, or a gas-measuring device for the area of safety monitoring, i.e., for example, a gas-measuring device for detecting gases that are toxic or critical to safety.
An exemplary embodiment of the present invention is explained in greater detail below based on the drawings. Subjects or elements corresponding to one another are provided with identical reference numbers in all figures.
The or each exemplary embodiment is not to be understood as a limitation of the present invention. Rather, variations and modifications are possible within the framework of the present disclosure, especially such variants and combinations, which are inferable by the person skilled in the art with respect to accomplishing the object, for example, by combining or varying individual features that are described in conjunction with the features that are described in the general or special section of the description as well as those contained in the claims and/or drawings and lead to a novel subject by means of combinable features. The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying drawings and descriptive matter in which preferred embodiments of the invention are illustrated.
In the drawings:
Referring to the drawings, the view in
The view in
The view in
Such a continuously adjustable resistance 30, which can be connected in stages in series or in parallel, represents an especially simple possibility for adjusting an operating point of the respective pump 10. If the pneumatic load is too low during the operation and thus the speed of rotation is too low, a resistance 30 is used or activated, or in case of an already present resistance 30, the effective pneumatic resistance thereof is increased. The resistance 30 acts as a higher pneumatic load for the respective pump 10, and that output, which the pump 10 must additionally discharge for the resistance 30, is not available for the pneumatic system. Even if the degree of action deteriorates as a result, the pump 10 with the additional resistance 30 can operate in a speed of rotation range, for which it is configured (bearing, commutation). The action of such a resistance 30 is such that the pump 10 must overcome a higher pressure than is used for the pneumatic system in case of identical volume flow. A resulting additional drop in pressure at the resistance 30 shifts the characteristic of the pump 10 towards a lower pressure gain. This in turn may be equalized by a higher speed of rotation. As a result, the goal of compensating a too low drop in pressure of the pneumatic system, which leads to a too low speed of rotation, and being able to operate with a higher speed of rotation is achieved.
The mode of action is similar in the case of a parallel resistance 30 connected, as it were, via the pump (
A “connection” of a pump 10 to a resistance 30 functioning as pneumatic resistance, for example, a filter 36 (
The view in
For use of such modules, provisions are made for the pump 10 and the respective resistance 30 or the like each to be mounted in a special housing. The pump 10 and its housing are designated together as pump unit 110 and the resistance 30 or the like and the housing thereof are designated together as a resistance unit or generally as a hook-up unit 130. A pump unit 110 and at least one hook-up unit combined with it together form a pump system 120. A hook-up unit 130 can be combined with the pump unit 110 modularly. Because of this modular combinability, at least one hook-up unit 130 from a plurality of hook-up units 130 can each be combined with the pump unit 110 as needed.
This is schematically shown in a simplified manner in the view in
For such a combinability, the pump unit 110 and each hook-up unit 130 have connections 140, 142; 144, 146. The inlets and outlets 20, 22 may also be provided with corresponding connections or be configured in the form of the connections 140, 142, so that a hook-up unit 130 can—as shown—be connected to these as well. The connections 140, 142 on the sides of the pump unit 110 as well as the connections 144, 146 on the sides of the (each) hook-up unit 130 are configured such that they are combinable with one another, for example, in a locking manner and a connection that is tight for each medium delivered by the pump 10 of the pump unit 110 is established in case of a combination of two connections 140, 144; 142, 146. The configuration of the connections 140, 142; 144, 146 is, for example, like connections of a plug-in system such that, for example, the connections 140, 142 on the sides of the pump unit 110 are configured as sockets, in which correspondingly configured plug-like connections 144, 146 on the sides of the (each) hook-up unit 130 can be inserted and are accommodated there in a locking manner.
The further description is devoted to a variety of resistances 30 and the like which can each be made available in the form of such a hook-up unit 130. When only the respective resistance 30 itself is being described below, it should hence always also follow there that such a resistance 30 according to the innovation suggested here is integrated into a modular hook-up unit 130 combinable with a pump unit 110. This also applies if the respective view also shows, besides the respective resistance 30, the pump 10, with which the resistance 30 is combined, without also showing a pump unit 110 enclosing the pump 10 as well as a resistance unit 130 enclosing the resistance 30.
The view in
Such a resistance 30 with a fixed pneumatic resistance 30 may also be provided in the form of a resistance 30 than can be adjusted once only. A corresponding hook-up unit 130 then comprises, for example, a tube or line section, which is crimped once only. As an alternative, an open-pore sponge or the like, for example, a filter medium, which is compressed to varying degrees in a housing having line connections on the input side and the output side, is also taken into account.
By contrast to the fixed pneumatic resistance 30 according to
In case of a regulation, the actuator 44 is set by means of the control unit such that the respective control variable corresponds to a predefined or predefinable desired value. Dynamic desired values, i.e., desired values corresponding to a function, for example, a function over time, or desired values corresponding to a characteristic also come into consideration as desired values.
A bypass 32 connecting the line sections in front of and behind the shut-off body 40 is shown in the view in
The views in
In such an embodiment of a variable resistance 30 according to
Setting of a maximum pneumatic resistance is structurally possible by means of an “untight” seating of the shut-off body 40, as this is schematically shown in a simplified manner in the view in
The views shown in
In the case of the use of an automatically activatable actuator 44 (especially embodiments according to
In case of an automatically activatable actuator 44 and/or a measuring device which is directly or indirectly associated with the actuator 44, additional connections, namely at least connections, by means of which a control signal for actuating the actuator 44 can be transmitted or is transmitted during the operation from the pump unit 110 to the hook-up unit 130 or a signal generated by the measuring device during the operation can be transmitted or is transmitted from the hook-up unit 130 to the pump unit 110, are provided on the sides of the pump unit 110 as well as of the hook-up unit 130 for integration into the pump system 120 (
In addition, an equalization line 18, which connects a lower volume of the resistance 30 coupled to the cylinder 14 to a volume above the piston 46, is shown in the view in
A use of variable pneumatic resistances 30, for example, variable resistances 30 as they are shown in
The embodiment of a pneumatic resistance 30, which is variable by coupling a variable additional volume shown in
The position of the piston 46 and thus the size of the volume coupled to the cylinder 14 of the pump 10 can be automatically determined by means of a measurement of the inductance of the coil winding.
A variety of possibilities come into consideration for the automatic detection of an indicator of the volume coupled to the cylinder 14 by means of a corresponding measuring device: The use of an encoder, for example, of an encoder in the form of an incremental transducer; the use of a strain gauge strip, especially of a conductive elastomer functioning as a strain gauge strip, wherein such a conductive elastomer may also take over the function of the above-mentioned spring; the use of glass or magnetic scales; the use of photoelectric cells or sensors for detecting ultrasound durations or the like.
An embodiment of a pump arrangement 28 with a pneumatic resistance 30 in the form of a volume, which can be additionally coupled to the volume of the cylinder 14 of the pump 10, as shown in
The view in
In the embodiment of a pump arrangement 28 shown in
In the embodiment of a pump 10 shown in
When the E modulus of the or each diaphragm can be set by means of an applied electrical voltage, a pressure difference, which is higher compared to an unaffected diaphragm, is needed in case of a high E modulus for opening the diaphragm, i.e., for opening the inlet valve or outlet valve 24, 26. Only a small pressure difference is needed in case of a low E modulus. In this embodiment, the inlet valve 24 or the outlet valve 26 or the inlet vale 24 and the outlet valve 26 function as resistance 30. In a pump system 120 (
The view in
The view in
Finally, individual essential aspects of the description presented here can be briefly summarized as follows: A pump arrangement 28 with a pump (pneumatic pump) 10 and a means for setting an operating point of the pump 10 are suggested, wherein a pneumatic resistance 30 associated with the pump 10 functions as the means for setting an operating point of the pump 10, the use of a pneumatic resistance 30 for setting an operating point of a respective pump 10 and finally a medical device with such a pump arrangement 28. The description mentions a plurality of possible embodiments of such a resistance 30. All the different forms of resistance are, in principle, combinable with one another. Especially insofar as a resistance 30 in the form of a modular component (hook-up unit 130) can be associated with the pump 10 comprised by a pump unit 110 as means for setting the operating point thereof, different forms of resistance are combinable by individual hook-up units 130 being connected in series or parallel. The core of the innovation suggested here is first and foremost a pump system 120 with a central pump unit 110, with which at least one hook-up unit 130 from a group containing a plurality of hook-up units 130 can be combined in modular form for setting an operating point of a pump 10 comprised by the pump unit 110, then use of such a hook-up unit 130 in a pump system 120 for setting the operating point of the pump unit 110 thereof and finally a medical device with such a pump unit 110 or with such a pump unit 110 and at least one hook-up unit 130 combined with it.
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2015 016 826.6 | Dec 2015 | DE | national |
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Number | Date | Country | |
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20170184093 A1 | Jun 2017 | US |