The present invention relates to fluid pumps. More particularly, this invention relates to a fluid pump with a reduced number of moving parts.
Fluid pumps are utilized in a wide range of systems and devices. Depending on the system in which they are used, the pumps may be designed or manufactured so as to minimize particle contamination of the fluid being pumped, such as when “high purity” fluids are desired. However, such pumps typically include moving parts, such as diaphragms and/or check ball valves, to which the fluid is exposed.
Even when specialized materials are used, some particles are dislodged from the moving parts, thus causing at least some undesirable contamination of the fluid. Additionally, the use of diaphragms usually results in uneven pressures and flow rates, which in some applications, is undesirable.
To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. The drawings are not to scale and the relative dimensions of various elements in the drawings are depicted schematically and not necessarily to scale.
The techniques of the present invention can readily be understood by considering the following detailed description in conjunction with the accompanying drawings, in which:
A detailed description of one or more embodiments is provided below along with accompanying figures. The detailed description is provided in connection with such embodiments, but is not limited to any particular example. The scope is limited only by the claims and numerous alternatives, modifications, and equivalents are encompassed. Numerous specific details are set forth in the following description in order to provide a thorough understanding. These details are provided for the purpose of example and the described techniques may be practiced according to the claims without some or all of these specific details. For the purpose of clarity, technical material that is known in the technical fields related to the embodiments has not been described in detail to avoid unnecessarily obscuring the description.
Embodiments described herein provide pumps, pump systems, and methods for pumping fluids that may be used in a wide range of systems, including, for example, semiconductor and solar panel processing systems. Particle contamination may be minimized having a reduced number of moving parts, such as check valves or diaphragms, in contact with the fluid being pumped. This is accomplished by using two fixed valves, such as Tesla valves, in combination with a pumping structure.
In some embodiments, two fixed valves are connected in series between a fluid source and a fluid destination. A pumping structure is connected between the two fixed valves. The fixed valves serve as check valves such that when the pumping structure is pulling fluid, fluid from the fluid source passes through the first fixed valve into the pumping structure while the second fixed valve prevents any fluid from being drawn from the fluid destination into the pumping structure. When the pumping structure is pushing (or driving) the fluid, the fluid is forced from the pumping structure to the fluid destination through the second fixed valve while the first fixed valve prevents the fluid from returning to the fluid source. The fixed valves may be made of single, integral pieces of material, and thus not include any moving parts, so as to reduce the likelihood of any particle contamination to the fluid. The pumping structure may utilize a fluid-fluid interface (e.g., between air and a liquid) as a diaphragm and not include an physical diaphragm component, which further reduces the likelihood of particle contamination.
In some embodiments, the structure described above is repeated such that the pump includes multiple “arms” or “segments” (i.e., referred to as sections below). In such embodiments, the operation of the pumping structures may be coordinated to as to tune the flow of fluid as desired (e.g., to make the flow relatively constant or create a “pulsing flow”).
The passageway 116 also includes a main, central channel 122 and a series of arc-side channels 124, which branch off from, and reconnect to, the central channel 122 as shown in
However, if a force is applied to the fluid in the opposite direction (i.e., from the second end 120 of the passageway towards the first end 118 of the passageway 116, a second direction) some of the fluid will flow into the arc-side channels 124 and back into the central channel 122, which creates turbulence. This turbulence creates a force that resists the flow of the fluid in the second direction, towards the first end 118 of the passageway 116, which may prevent any fluid from flowing towards the first end 118 (i.e., depending on the applied pressure). Although the fixed valve 106 shown in
Referring again to
The pumping structure 130 also includes a fluid level indicator system (or at least one fluid level indicator). In some embodiments, the pumping structure 130 includes a lower fluid level sensor (or indicator) 138 and an upper fluid level sensor 140. The lower fluid level sensor 138 is connected to a side of the body 130 near the lower end thereof, and the upper fluid level sensor is connected to the side of the body 130 near the upper end thereof. In some embodiments, the level sensors 138 and 140 are optical sensors configured to detect the presence of a fluid (e.g., a liquid) and/or an interface between two fluids in adjacent portions of the passageway 132. Referring to
Referring again to
Although not shown in detail, the secondary fluid supply 144 includes a reservoir holding a secondary, or “pumping,” fluid, such as a gas (e.g., air) or a liquid, and is in fluid communication with the second opening 136 of the body 130 of the pumping structure 110. Additionally, the secondary fluid supply 144 includes a (second) pump (not shown) for driving/drawing the secondary fluid into/out of the passageway 132 of the body 130 of the pumping structure 110.
The controller (or control sub-system) 146 includes a processor and memory, such as random access memory (RAM) and a hard disk drive. The controller 142 is in operable communication with the secondary fluid supply 144, the lower fluid level sensor 138, and the upper fluid level sensor 140. The controller 146 is configured to control the operation of the fluid pump 100 to perform the methods and processes described herein, based on, for example, signals generated by the fluid level sensors 138 and 140.
Still referring to
When the level of the primary fluid (and/or an interface between the primary fluid and the secondary fluid) within the pumping structure 110 reaches the upper fluid level sensor 140, the secondary fluid supply 144 switches from applying a vacuum to the pumping structure 110 to forcing the secondary fluid (e.g., air) into the pumping structure 110. The secondary fluid being driven into the pumping structure 110 causes the primary fluid to be driven out of pumping structure 110 and into the fluid conduit assembly 112. Because of the configuration of the first fixed valve 106 described above, the primary fluid is prevented from flowing through the first fixed valve 106 towards the primary fluid source 140. However, the primary fluid, due to the configuration of the second fixed valve 108 described above, may freely flow though the second fixed valve (i.e., in direction 128) towards the outlet 104 and the primary fluid destination.
When the level of the primary fluid within the pumping structure 110 reaches (e.g., drops to) the lower fluid level sensor 138, the secondary fluid supply 144 again switches operation and begins drawing the secondary fluid from the pumping structure 110 (e.g., applying a vacuum to the pumping structure 110), thus drawing more primary fluid into the pumping structure 110 from the primary fluid source 140 through the first fixed valve 126, while the second fixed valve 108 prevents any primary fluid therein from flowing back into the pumping structure 110.
Thus, when the secondary fluid is drawn from the pumping structure 110 by the secondary fluid supply 144, the primary fluid is drawn into the pumping structure 110 through the first valve, and when the secondary fluid is driven into the pumping structure 110 by the secondary fluid supply 144, the primary fluid is driven out of the pumping structure 110 towards the primary fluid destination 142 through the second valve. This operation is repeated to continue the pumping action. It should be noted that because the primary fluid is only driven towards the primary fluid destination during approximately half of the pumping cycle, the primary fluid may flow through the outlet 104 in a series of “pulses.”
Still referring to
As shown, the fluid pump sections 402 and 404 are connected in parallel between the primary fluid source 412 and the primary fluid destination 414. The first secondary fluid supply 416 is dedicated to the first fluid pump section 402 (i.e., in fluid communication with the pumping structure 410 of the first fluid pump section), while the second secondary fluid supply 418 is dedicated to the second fluid pump section 408.
According to one aspect of the present invention, the controller is configured to coordinate the operation of the first and second secondary fluid supplies 416 and 418 to tune the flow of the primary fluid to the primary fluid destination in a desired manner. For example, in some embodiments, the operation of the first and second secondary fluid supplies 416 and 418 is synchronized such that the flow of the primary fluid is pulsed.
However, in other embodiments, the operation of the first and second secondary fluid supplies 416 and 418 is cross-phased.
As shown in
Using such a cross-phased operation, the output flow of the fluid pump 400 (
Thus, in some embodiments, a pump is provided. The pump includes a first fixed valve, a pumping structure, and a second fixed valve. The first fixed valve has a first passageway extending therethrough with a first end and a second end. The first fixed valve is configured to allow the flow of fluid through the first passageway from the first end to the second end thereof and at least partially restrict the flow of fluid from the second end to the first end thereof. The pumping structure is fluid communication with the second end of the first passageway of the first fixed valve. The second fixed valve has a second passageway extending therethrough with a third end and a fourth end. The second fixed valve is configured to allow the flow of fluid through the second passageway from the third end to the fourth end thereof and at least partially restrict the flow of fluid from the fourth end to the third end thereof. The third end of the second passageway of the second fixed valve is in fluid communication with the pumping structure and the second end of the first passageway of the first fixed valve.
In other embodiments, a pump is provided. The pump includes a first fixed valve, a pumping structure, a second fixed valve, a second fluid source, and a controller. The first fixed valve has a first passageway extending therethrough with a first end and a second end. The first fixed valve is configured to allow the flow of a first fluid from a first fluid source through the first passageway from the first end to the second end thereof and at least partially restrict the flow of the first fluid from the second end to the first end thereof. The pumping structure in fluid communication with the second end of the first passageway of the first fixed valve. The pumping structure includes a body and at least one fluid level indicator coupled to the body. The second fixed valve has a second passageway extending therethrough with a third end and a fourth end. The second fixed valve is configured to allow the flow of the first fluid through the second passageway from the third end to the fourth end thereof and at least partially restrict the flow of the first fluid from the fourth end to the third end thereof. The third end of the second passageway of the second fixed valve is in fluid communication with the pumping structure and the second end of the first passageway of the first fixed valve. The second fluid source is in fluid communication with the body of the pumping structure. The second fluid source is configured to drive a second fluid into the body of the pumping structure and draw the second fluid from the body of the pumping structure. The controller is in operable communication with the second fluid source and the at least one level indicator. The controller is configured to control the second fluid source based on a signal generated by the at least one fluid level indicator.
In further embodiments, a method for pumping a fluid is provided. Fluid is drawn through a first fixed valve with a pumping structure. The first fixed valve is configured to allow the flow of fluid therethrough towards the pumping structure and at least partially restrict the flow of fluid therethrough away from the pumping structure. The pumping structure and first fixed valve are in fluid communication with a second fixed valve. The second fixed valve is configured to allow the flow of fluid therethrough away from the pumping structure and at least partially restrict the flow of fluid therethrough towards the pumping structure such that a majority of the fluid drawn through the first fixed valve flows into the pumping structure. The fluid is driven out of the pumping structure. The configuration of the first fixed valve and the second fixed valve causes a majority of the fluid driven out of the pumping to flow away from the pumping structure through the second fixed valve.
Although the foregoing examples have been described in some detail for purposes of clarity of understanding, the invention is not limited to the details provided. There are many alternative ways of implementing the invention. The disclosed examples are illustrative and not restrictive.