The present invention relates to an improvement in a rotary displacement pump, viz., so-called, a pendulum slider pump, including an inner rotor, which is connected to an outer rotor via a plurality of pendulums (or called linkage plates), the outer rotor and the inner rotor being integrally rotated with the pendulums in a mutually eccentric relationship therebetween and the plurality of pendulums partitioning a space formed between the outer rotor and the inner rotor into a plurality of chambers.
Each of a Japanese Patent No. 4909078 issued on Jan. 20, 2012 and a Japanese Patent Application Publication No. 2015-117695 published on Jun. 25, 2015 exemplifies a previously proposed rotary displacement pump called a pendulum slider pump. Such a pendulum slider pump as described above includes an inner rotor which is integrally rotated with a drive shaft and an outer rotor which is rotated within a cam ring in association with the rotation of the inner rotor. In addition, a plurality of pendulums (linkage plates) are disposed between the outer rotor and the inner rotor in order to transmit a rotational force from the inner rotor at an inner peripheral side to the outer rotor at an outer peripheral side. In details, each of the pendulums (linkage plates) includes: a head section at one end fitted slidably into a plate retaining groove which corresponds to an inner peripheral surface of the outer rotor; and a body section of a substantially triangular shape fitted slidably into a corresponding one of slots radially formed on the inner rotor. These plurality of pendulums link the outer rotor and the inner rotor and partition a space defined by the outer rotor and the inner rotor into a plurality of chambers. The outer rotor is located eccentrically with respect to the inner rotor. Hence, the pendulum slider pump described above obtains a pump action similar to a vane pump.
It should be noted that, as one aspect of this conventional pendulum slider pump, conversely, it is possible to structure the pendulum slider pump with the outer rotor as a drive side and the inner rotor as a driven side.
In each of the previously proposed pendulum slider pumps described above, basically, a transmission of a rotational torque is carried out through one of the plurality of pendulums. For example, in a case where the inner rotor is a drive side, one of the plurality of pendulums located at a discharge stroke side (namely, a side at which a volume of the chambers is decreased in association with the rotation) serves to perform the torque transmission, at least, during an angle into which 360° is equally divided. Since, during this torque transmission interval, a distance between the outer rotor and the inner rotor which are mutually in the eccentric relationship becomes gradually small, a corresponding one of the pendulums is moved backwardly into the corresponding one of the slots while varying the angle with respect to the corresponding one of the slots, acting as a kind of lever transmitting a force received from the head section to the outer rotor.
In such an operating principle as described above, during the torque transmission interval of the corresponding one of the pendulums, a rotational angle difference between the inner rotor and the outer rotor occurs. For example, in a pendulum slider pump with the inner rotor as the drive side, an angular velocity of the outer rotor is varied in an increase direction and in a decrease direction while the inner rotor makes one rotation at a constant angular velocity. Specifically, a variation of the angular velocity in the increase and the decrease directions occurs by a number of times equal to the number of the pendulums.
Consequently, a ripple occurs in a discharged fluid. In the same way, a load acted upon a driving source is periodically varied. In this respect, an unfavorable situation occurs. The previously proposed pendulum slider pump described in the Japanese Patent No. 4909078 lists up the reduction of the ripple in the discharged fluid as one of the tasks to be solved. However, this Japanese Patent does not disclose a specific means for making the angular velocity of the outer rotor which serves as the driven side constant.
Even in the other pendulum slider pump in which the outer rotor is the drive side, the variation of an angular velocity of the inner rotor which serves as the driven side in the increase and the decrease directions occurs similarly.
It is an object of the present invention to provide an improved pump which is capable of suppressing the ripple of discharged fluid and the periodical load variation acted upon the driving source by rotating the inner rotor and the outer rotor at mutually equal angular speeds.
According to one aspect of the present invention, there is provided a pump comprising: a cylindrical outer rotor having an inner peripheral surface on which a plurality of pendulum retaining grooves are formed, each pendulum retaining groove being of a letter C shape in cross section and being extended in an axial direction of the pump; an inner rotor disposed at an inner peripheral side of the outer rotor eccentrically to the outer rotor and having a plurality of slots formed on an outer peripheral surface of the inner rotor in a radial direction of the pump; and a plurality of pendulums, each pendulum having: a head section of a substantially circular shape in cross section slidably fitted into a corresponding one of the pendulum retaining grooves; and a body section of a substantially triangular shape in cross section connected to the head section via a neck section and slidably fitted into a corresponding one of the slots while contacting on side surfaces of both sides of the corresponding one of the slots and partitioning a space between the outer rotor and the inner rotor into a plurality of chambers, either of the outer rotor or the inner rotor being rotationally driven, wherein each of the pendulums has a torque transmission surface formed on one side surface of the body section opposed against a torque-transmission-side side surface of a corresponding one of the slots, the torque transmission surface having a profile such that a straight line section and a curved section extended from one end of an outer peripheral side of the straight line section to a side portion of the neck section are continued, the straight line section has a profile such that the straight line section makes a surface contact on the torque-transmission-side side surface of the corresponding one of the slots, at a reference angle position at which a perpendicular line orthogonal to an eccentric direction of the inner rotor and passing through a center of the inner rotor and the torque-transmission-side side surface of the corresponding one of the slots are made parallel to each other, and the curved section has a profile such that, at least, during a predetermined torque transmission angle including an angle into which 360° is equally divided by the number of pendulums, the curved section continues the contact on an opening edge of the torque-transmission-side side surface of the corresponding one of the slots and maintains rotational angles of both of the rotors mutually equally.
In a specific one aspect of the present invention, the inner rotor is rotationally driven, the outer rotor is driven, and the curved section is extended from the straight line section toward a reverse direction to (or a rear side of) a rotation direction of the inner rotor and the reference angle position is a point at which the torque transmission is started.
That is, at the reference angle position at which one of side surfaces of a corresponding one of the slots corresponding to a certain single pendulum parallel to the above-described perpendicular line, the straight line section of the torque transmission surface of the body section of the corresponding one of the pendulums is surface contacted on one of the side surfaces of the corresponding one of the slots at the torque transmission side and the torque transmission with the corresponding one of the pendulums as a kind of lever is started. A contact point between the torque transmission surface of the body section and one of the side surfaces which is an opposite side of the corresponding one of the slots is “a point of application of a force”, a contact point between the other side surface of the body section and the other side surface of the corresponding one of the slots is “a fulcrum”, and a contact point between the head section and the pendulum retaining groove is “a point of action”. Since the point of application of force is located at an outer peripheral end of the contact surface in a state in which the surface contact is made at the reference angle position, the point of application of force is located at the outer peripheral side with respect to the fulcrum and accordingly the torque transmission to the outer rotor is carried out and in association with the action of lever.
Since, at an angle position before the reference angle position, an end section (a terminal) at the inner peripheral side of the body section is contacted on the side surface at the torque transmission side of the corresponding one of the slots, the point of application of force is located at the inner peripheral side and, hence, the torque cannot be transmitted under this situation.
Then, when the inner rotor is rotated starting from the reference angle position, the curved section of the torque transmission surface is contacted on the opening edge at the torque transmission side of the corresponding one of the slots and the rotational torque transmission is carried out with this contact point as the point of application of force. Thereafter, this contact point gradually moved toward the outer peripheral side of the curved section (in other words, the tip side). In other words, while the contact point at the curved section is gradually moved toward the outer peripheral side, the transmission of the rotational torque is continued. At this time, the rotational angle of the outer rotor when the inner rotor which is the drive side is rotated in a unit angle is determined according to a profile (contour shape) of the curved section. Therefore, according to a setting of a profile of the curved section, the rotational angle of the inner rotor and the rotational angle of the outer rotor can mutually equally be maintained.
In addition, a profile of the curved section is set in such a way that, at least, the curved section continues the opening edge at the torque transmission side of the corresponding one of the slots during a predetermined torque transmission angle including an angle equally dividing 360° by the number of pendulums. Thus, by the plurality of pendulums, the torque transmission over 360° is continuously carried out.
In a case where the torque transmission angle is set exceeding the angle equally dividing 360° by the numbers of pendulums, a subsequent one of the pendulums reaches the reference angle position and the torque transmission is started before the end of the torque transmission through a preceding one of the pendulums. Hence, during a portion of the angle interval, two of the plurality of pendulums contribute simultaneously on the torque transmission.
In another specific aspect of the present invention, the outer rotor is rotationally driven, the inner rotor is driven, and the curved section is extended from the straight line section toward a reverse direction to (a rear side of) the rotation direction of the inner rotor, and the reference angle position is a point at which the torque transmission is ended.
In this case, the basic structure of the profile of the torque transmission remains the same as described above. However, the torque transmission start point and the torque transmission end point are reversed to the above-described points.
That is, at an angle position which is front side with respect to the rotation direction by a predetermined torque transmission angle from the above-described reference angle position, the curved section (particularly, a portion of the outer peripheral side thereof) of a corresponding one of the pendulums is contacted with the opening edge of the corresponding one of the slots and the transmission of the rotation torque is started. A contact point at the curved section is gradually moved toward the inner peripheral side. Then, when the contact point reaches the reference angle position, the straight line section of the torque transmission surface makes the surface contact with the side surface at the torque transmission side of the corresponding one of the slots and the torque transmission side of the corresponding one of the slots and the torque transmission is ended. During this time interval, it is possible to mutually maintain equally with each other between the rotation angle of the inner rotor and the rotation angle of the outer rotor by setting the profile of the curved section.
In another preferable aspect of the present invention, the curved section is projected from a virtual plane connecting an outer peripheral surface and a terminal outer surface of the body section located at an inner peripheral side of the corresponding one of the slots.
That is, when, during a required torque transmission angle from the reference angle position, the profile of the curved section is set in order for the two rotors to be interlocked with each other at equal angular speeds, the curved section is unnecessarily extended relatively largely toward the side section of each pendulum. Hence, as compared with each of the shapes of well known pendulums, a unique shape is resulted. In many cases, the curved section is projected and extended from the virtual plane.
In addition, from the similar reason, in another preferable aspect of the present invention, the curved section is constituted by a projection section projected in the side portion from a connecting section between the body section and the neck section and a recessed section is disposed at a position of an inner peripheral surface of the outer rotor adjacent to each of the pendulum retaining grooves to avoid an interference of the outer rotor against the projection section.
Furthermore, in a still another preferable aspect of the present invention, the opening edge of each of the slots at the torque transmission side of each of the slots which is contacted on the curved section of the corresponding one of the pendulums is rounded. Thus, a local wear at the contact point can be suppressed.
According to the present invention, in the, so-called, pendulum slider pump, the inner rotor and the outer rotor can be rotated at equal angular speeds. Thus, the ripple of discharged fluid and the periodical load variation acted upon the drive source can be suppressed.
First, a basic structure of a pendulum slider (type) pump according to the present invention will herein be explained.
The above-described housing 1 is divided into: a main frame (body) 11 formed by a cam ring housing chamber 13 as a recessed section; and a cover (not shown) enclosing an opening surface of cam ring housing chamber 13 in combination with this main body 11 as a lid. These main body (frame) 11 and cover are tightened together through bolts (not shown). Suction port 16 and discharge port 17 are respectively formed in crescent shapes.
Cam ring 2 is swingably supported within cam ring housing chamber 13 via a pin 14 attached onto one end of cam ring 2. Cam ring 2 is biased toward one of swing directions of cam ring 2 by means of a coil spring 15 attached onto the other end of cam ring 2.
A control hydraulic pressure chamber 18 is defined to oppose against a biasing force of coil spring 15 between the inner peripheral surface of cam ring housing chamber 13 and the outer peripheral surface of cam ring 2. A balance of the biasing forces of coil spring 15 and control hydraulic pressure chamber 18 determines a swing position of cam spring 2 and, thus, a pump capacity. It should be noted that, since this variable capacity mechanism is not an essential part of the present invention, the detailed explanation will herein be omitted.
Outer rotor 3 is formed cylindrically and its outer peripheral surface 3a is rotatably fitted into a cylindrical supporting surface 19 of cam ring 2. A plurality of pendulum (or plate) retaining grooves 21 each having a circular in cross section or a letter C shape in cross section are formed on an inner peripheral surface 3b of outer rotor 3 at a plurality of locations, for example, six locations of outer rotor 3. Each plate (pendulum) retaining groove 21 is extended in the axial direction of outer rotor 3 and both sides thereof are opened to end surfaces of outer rotor 3, respectively.
Inner rotor 4 arranged at the inner peripheral side of outer rotor 3 is positioned eccentrically with respect to a center of outer rotor 3 so that inner rotor 4 approaches inner peripheral surface 3b of outer rotor 3 and attached onto a drive shaft 6 so as to be rotated integrally with drive shaft 6.
In details, in the above-described first embodiment, since inner rotor 4 is the drive side and is mechanically driven according to an engine output and so on of the internal combustion engine. It should be noted that, since a relative eccentricity (quantity) between inner rotor 4 and outer rotor 3 is varied in accordance with the swing position of cam ring 2.
Six rectangular slots 22 are radially formed on an outer peripheral surface 4a of inner rotor 4 at equal intervals of distance, the number of slots 22 corresponding to that of plate (pendulum) retaining grooves 21. In details, each of slots 22 has mutually parallel pairs of side surfaces 22a, 22b and these pairs of side surfaces 22a, 22b are formed along radius lines of inner rotor 4 so as to parallel to radius lines of inner rotor 4. Each slot 22 is extended in an axial direction of inner rotor 4, both ends of each slot 22 opened to an end surface of inner rotor 4, and both ends of each slot 22 are opened to end surfaces of inner rotor 4.
As described above, as a result such that inner rotor 4 is eccentric to inner peripheral surface 3b of outer rotor 3, a space in a crescent shape is formed between inner rotor 4 and outer rotor 3. Then, this crescent shaped space is furthermore partitioned into six chambers 24 with six pendulums 5. Each of above-described pendulums 5 is formed in a plate like shape having a pendulum shaped cross section approximated to a substantially triangular shape, supported swingably on each of plate retaining grooves 21.
As easily appreciated from
It should herein be noted that, in
Hence, torque-transmission-side side surface 22b of each of slots 22 which is the drive side pushes torque transmission surface 35 along rotation direction ω and this force is transmitted to outer rotor 3 via head section 31. Thus, outer rotor 3 is driven.
Such a transmission of the rotational torque as described above is basically carried out by a certain single pendulum 5 placed at a particular angle position from among six pendulums 5.
In the structure of the pump in which inner rotor 4 is the drive side, the certain single pendulum 5 placed at a discharge stroke side (namely, a side at which the volume of each of chambers 24 is decreased in association with the rotation) assumes the torque transmission. In the first embodiment shown in
It should herein be noted that straight line L denotes an eccentric direction of a center of inner rotor 4 with respect to a center of outer rotor 3 and line M which provides the torque transmission line is a perpendicular line orthogonal to eccentric direction L of inner rotor 4 passing through the center of inner rotor 4. When the angle position of inner rotor 4 which provides this perpendicular line M to be parallel to torque-transmission-side side surface 22b of the corresponding slot 22 is defined as “a reference angule position”. When inner rotor 4 reaches this reference angle position with respect to certain single slot 22, the torque transmission through certain single pendulum 5 in the corresponding one of slots 22 is started. Then, in this embodiment, torque transmission angle θ is set to 60° which is an angle into which 360° is equally divided by the number of pendulums 5 (six).
Then, when inner rotor 4 reaches this reference angle position, the torque transmission is started by certain single pendulums 5 at the corresponding one of slots 22. While inner rotor is rotated by 60° from the reference angle position, the torque transmission through the corresponding one of pendulums 5 is carried out. When one of pendulums 5 whose reference numerals 5A is rotated through 60°, the torque transmission is ended. When the torque transmission through the subsequent one of pendulums 5 whose reference numeral is attached as 5C reaches torque transmission start point M (in other words, the reference angle position), this subsequent one of pendulums 5 (5C) continuously carries out the torque transmission. Thus, while inner rotor 4 and outer rotor 3 make one rotation, the torque transmission is continued without interruption. It should be noted that above-described torque transmission start point M and torque transmission end point N are determined by a profile of torque transmission surface 35 as will be described later.
Next, the profile of torque transmission surface 35 required to make the angular velocity of outer rotor 3 constant will furthermore be explained in more details.
In more details, the profile of straight line section 35a is defined such that straight line section 35a makes a surface contact with torque-transmission-side side surface 22b of the corresponding one of slots 22 when inner rotor 4 is placed at the reference angle position as shown in
It should be noted that, in the embodiment shown in
In the structure described above, while the rotation torque is transmitted from inner rotor 4 to outer rotor 3 via each of pendulums 5, a difference between rotation angles of inner rotor 4 and outer rotor 3 gives zero.
That is, as shown in
In a state where straight line section 35a of torque transmission surface 35 makes the surface contact on torque-transmission-side side surface 22b when inner rotor 4 is placed at the reference angle position, point of application of force P1 is located on a most outer peripheral side of straight line section 35a. Hence, as a radial directional position from a center of inner rotor 4, force point P1 is located toward an outer peripheral side with respect to fulcrum P2 so that the torque transmission to outer rotor 3 in association with the lever action is carried out.
Whereas, at an angle position which is present before the forward (front) side than the reference angle position, for example, as shown in
Then, as inner rotor 4 is further rotated from the reference angle position, curved section 35b of torque transmission surface 35 is contacted on opening edge 22c of the torque transmission side of the corresponding one of slots 22 and the rotational torque transmission with contact point P1 as “force application point”. Then, this contact point P1 is gradually moved toward the outer peripheral side (in other words, toward the tip side) of curved section 35b. In other words, while contact point P1 is gradually moved toward the outer peripheral side of curved section 35b, the transmission of the rotational torque is continued. At this time, the rotational angle of outer rotor 3 when inner rotor 4 which is the drive side is rotated through a unit angle is determined according to the profile of curved section 35b. Hence, the profile of curved section 35b is set so that the rotational angle of inner rotor 4 and the rotational angle of outer rotor 3 are mutually equally maintained and the rotational angular difference of both inner and outer rotors 4 and 3 can be maintained at zero.
A specific profile of curved section 35b can be determined by plotting continuously contact point P1 required when, for example, each of inner rotor 4 and outer rotor 3 is rotated by an equal unit angle.
In this way, curved section 35b required to zero the rotational angular difference between inner rotor 4 and outer rotor 3 during torque transmission angle θ is relatively long and is projected largely toward the rear side (a reverse direction side) to rotational direction ω. In the first embodiment, curved section 35b is constituted by a projection section 36 which is projected far away from neck section 33. Hence, in the embodiment shown in
It should also be noted that a recessed section 37 is formed on the inner peripheral surface 3b of outer rotor 3 which is adjacent to each of pendulum retaining grooves 21 in order to avoid an interference between projection section 36 and outer rotor 3 when the corresponding one of pendulums 5 is largely inclined.
It should also be noted that, in the embodiment shown in
Next,
In such an arrangement described above, two pendulums 5 simultaneously carrying out the torque transmission at angular intervals of angles α and β which are initial and final angular stages of torque transmission angle θ. Hence, a load is dispersed into two pendulums 5 and when pendulums 5 carrying out the torque transmission are transited from one of slots 22 to the subsequent one of slots 22, this transition of two slots 22 becomes more smooth.
A comparative examples of the pendulum slider (type) pump will be explained by reference to
In the first and second embodiments according to the present invention, this perpendicular line M is coincident with the torque transmission line. However, in the comparative example, torque transmission angle θ from torque transmission start point m to perpendicular line M is present in both sides of perpendicular line M. In comparative example of
Although each of pendulums 50 in the comparative example shown in
Next,
That is, during the transition of first interval θ1 from the state shown in
When inner rotor 4 exceeds the reference angle position, opening edge 220c of the corresponding one of slots 220 at the torque transmission side is contacted on curved section 350b of torque transmission surface 350 and the torque transmission is continued while moving on curved section 350b. In details, during second interval of θ2, the torque transmission is continued while the contact point moving on curved section 350b. That is, during second interval θ2, the torque transmission is carried out by curved section 350b.
As shown in
Hence, such an angular velocity variation of outer rotor 3 is generated for each pendulum 50 (for each of 60°) and a ripple of discharged fluid and a load variation in the drive source are introduced.
In order to prevent such a characteristic of the comparative example as described above, outer rotor 3 is rotated to follow up inner rotor 4 while maintaining the rotational angular difference between inner rotor 4 and outer rotor 3 at zero, in the above-described embodiments. Hence, the ripple of discharged fluid and the load variation in the drive source are suppressed.
It should be noted that the pump in the first embodiment shown in
It is, of course, possible to apply the present invention to a pump of a fixed capacity in which the eccentricity (quantity) is fixed. In addition, the number of pendulums 5 is not limited to six as described in the first embodiment. The present invention is applicable to the pump having an arbitrary number of pendulums 5.
Furthermore, the present invention is applicable to the pendulum slider (type) pump in which the outer rotor is the drive side and the inner rotor is driven side.
It should be noted that outer rotor 300 is rotated in the counterclockwise direction shown by an arrow mark with ω. Accordingly, inner rotor 4 is driven and rotated in the same direction as outer rotor 300 to obtain the pump action. It should be noted that, since the torque is transmitted from torque transmission surface 35 of the corresponding one of pendulums 50 to torque-transmission-side side surface 22b of the corresponding one of slots 22 in the third embodiment of
In other words, the relationship between pendulums 5 and slots 22 in the case of pump shown in
Hence, even in the pump in the case of the third embodiment shown in
It should be noted that, although, in the third embodiment shown in
It should finally be noted that, in
This application is based on a prior Japanese Patent Application No. 2016-240779 filed in Japan on Dec. 13, 2016. The entire contents of this Japanese Patent Application No. 2016-240779 are hereby incorporated by reference. Although the invention has been described above by reference to certain embodiments according to the invention, the invention is not limited to the embodiments described above. Modifications and variations of the embodiments described above will occur to those skilled in the art in the light of the above teachings. The scope of the invention is defined with reference to the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2016-240779 | Dec 2016 | JP | national |