This application claims priority of German Patent Application No. 10 2012 112 720.4, filed Dec. 20, 2012, which is incorporated by reference herein in its entirety.
The invention relates to a pump, in particular for an oil supply of a motor vehicle.
In motor vehicles in particular, pumps are used for a variety of purposes. For example, an oil pump is used to ensure an oil supply, for example for the lubrication of the internal combustion engine or of the transmission.
Here, use is often made of a pump that exhibits a constant volume flow, which pump generates a volume flow that can satisfy the maximum and minimum conditions.
If said pumps are driven by the internal combustion engine for example via a belt drive, the rotational speed of the drive of the pump also varies, such that the minimum demands on the volume flow must be satisfied at the lowest rotational speed, whereas at high rotational speeds, the maximum volume flow must be attained in order to realize the volume flows required in this operating situation.
In the case of constant drive rotational speed, however, the volume flow cannot be adjusted.
If use is made of a fully variable vane-type pump, the stop for the minimum delivery volume flow is selected such that a minimum delivery is ensured, because a minimum delivery volume flow is always required since this is required for pressure generation.
If said pump is supplemented by a gearwheel pump connected in parallel, said gearwheel pump assists in the delivery of the volume. During cold operation, however, more fluid is delivered than is required by the internal combustion engine of the vehicle in order to attain the demanded pressure. This would, in the case of cold temperatures, result in the fluid pressure, for example oil pressure, being higher than required, which would have a disadvantageous effect on the drive power and exhaust-gas emissions. Furthermore, a cut-off valve would have to be designed for the conditions during continuous operation, because it has the task of limiting the pressure not only during starting operation when the engine is cold but also at high engine speeds under cold conditions. This is however disadvantageous and expensive for the configuration of the valve.
It is therefore the object of the present invention to provide a pump by means of which a variable oil supply can be ensured, wherein the pump should nevertheless be of simple and inexpensive construction.
The object is achieved by means of a pump having a housing with a suction-side fluid inlet and with a pressure-side fluid outlet, having a first pump unit and having a second pump unit, the first pump unit being connected hydraulically in parallel with respect to the second pump unit, wherein the first pump unit is a pump unit that exhibits a constant volume flow, wherein the second pump unit is a pump unit that exhibits variably adjustable volume flow.
An exemplary embodiment of the invention relates to a pump having a housing with a suction-side fluid inlet and with a pressure-side fluid outlet, having a first pump unit and having a second pump unit, the first pump unit being connected hydraulically in parallel with respect to the second pump unit, wherein the first pump unit is a pump unit that exhibits a constant volume flow, wherein the second pump unit is a pump unit that exhibits variably adjustable volume flow. Here, a pump unit with a constant volume flow is a pump unit that also delivers a constant volume flow in the case of a fixed drive rotational speed. Here, a pump unit with variable volume flow is a pump unit which, in the case of a constant drive rotational speed, is nevertheless variably adjustable and permits a variable volume flow. Such a pump unit makes it possible, in parallel with a constant volume flow, for said constant volume flow to be modulated by means of the second pump unit. It is particularly advantageous if the second pump unit also makes it possible to set a negative volume flow, such that the constant volume flow of the first pump unit can correspondingly also be reduced.
It is advantageous here if the first pump unit and the second pump unit can be driven by at least one drive element. It is particularly advantageous if the first pump unit and the second pump unit can be driven by the same drive unit. Here, a drive unit may be an electric motor, a hydraulic motor or a belt-pulley drive. The drive unit may also be a direct drive connection, transmitted via a gearing, to a motor element, for example to the internal combustion engine or the like.
It is also advantageous here if the first pump unit exhibits a constant volume flow in the case of a constant drive rotational speed of the drive element.
It is also expedient if the second pump unit exhibits a variably adjustable volume flow in the case of a constant drive rotational speed of the drive element.
Here, it is particularly advantageous if the variably adjustable volume flow of the second pump unit can be adjusted from positive volume flow values to zero.
It is also particularly expedient if the variably adjustable volume flow of the second pump unit can be adjusted from positive volume flow values to negative volume flow values, with the volume flow being reversed. As a result, the volume flow of the first pump unit can be reduced by the negative volume flow.
It is also expedient if the first pump unit is a gearwheel pump, such as in particular an external gearwheel pump or an internal gearwheel pump.
It is furthermore expedient if the second pump unit is a vane-type pump. Here, the second pump unit may be a vane-type pump with variable delivery volume flow. The second pump unit may alternatively be a pendulum slide pump.
It is particularly advantageous if the first pump unit and the second pump unit have in each case one inlet duct and one outlet duct that are connected to one another, wherein the inlet duct of the second pump unit becomes the outlet duct in the event of a volume flow reversal, and wherein the outlet duct of the second pump unit becomes the inlet duct in the event of a volume flow reversal, such that, in the event of a volume flow reversal, the inlet duct of the first pump unit is connected to the outlet duct of the second pump unit and the outlet duct of the first pump unit is connected to the inlet duct of the second pump unit.
The invention will be explained in detail below on the basis of an exemplary embodiment and with reference to the drawing, in which:
A pump unit that exhibits a constant volume flow is a pump unit in which a constant drive rotational speed of a drive element results in a constant volume flow. Here, the volume flow may nevertheless also be variable in the case of a variable drive rotational speed of the drive element.
A pump unit that exhibits variably adjustable volume flow is a pump unit with which, in the case of a constant drive rotational speed of a drive element, a variably adjustable volume flow can be controlled. Here, the volume flow may in turn also be variable in the case of a variable drive rotational speed of the drive element. It is particularly preferable here for the variably adjustable volume flow of the second pump unit 3 to be adjustable such that it can be adjusted or controlled from positive volume flow values to zero. The upper limit for the adjustable positive volume flow values constitutes the maximum volume flow of the second pump unit. It is also particularly advantageous if the variably adjustable volume flow of the second pump unit 3 can be adjusted or controlled from positive volume flow values, that is to say from the maximum volume flow, to even negative volume flow values, with the volume flow being reversed. Here, the second pump unit 3 is designed to be adjustable such that a positive volume flow value can be set such that a volume flow can be controlled in one direction through the pump, wherein, in another operating state, negative volume flow values can also be controlled. This entails a volume flow reversal, such that, proceeding from a positive volume flow between a fluid inlet and a fluid outlet, these can, in the event of a volume flow reversal, be reversed in terms of their function to become a fluid outlet and a fluid inlet respectively, such that in the case of negative volume flow values, the fluid volume can be delivered in the opposite direction through the pump unit.
This interconnection has the effect that the first pump unit 2 pumps a constant volume flow from the fluid inlet 4 to the fluid outlet 5, while at the same time the second pump unit 3 provides its own contribution to the overall volume flow between the fluid inlet 4 and fluid outlet 5.
In a first operating mode of the second pump unit 3, the second pump unit 3 can generate a positive volume flow between the fluid inlet 4 and the fluid outlet 5, such that the overall volume flow between the fluid inlet 4 and the fluid outlet 5 is greater than the volume flow generated by the first pump unit.
In a further operating state of the second pump unit 3, the latter may be adjusted such that the volume flow delivered by the pump unit 3 is zero, such that the overall volume flow of the pump 1 corresponds to the volume flow of the first pump unit 2.
In a further operating state, the second pump unit 3 may also be controlled so as to generate a negative volume flow, with the volume flow being reversed, such that the second pump unit 3 pumps a volume flow from the outlet duct 9 to the inlet duct 7, such that the overall volume flow through the pump 1 between the fluid inlet 4 and the fluid outlet 5 is less than the volume flow generated by the first pump unit 2.
The first housing part 13 houses the first pump unit 11, and the second housing part 14 houses the second pump unit 12. The first pump unit 11 is in the form of a gearwheel pump and is formed so as to exhibit a constant volume flow, wherein the second pump unit 12 is a vane-type pump which is variably adjustable in terms of volume flow.
It is indicated in
If the pump is used as an oil delivery pump, the external gearwheel pump, as a pump that exhibits a constant volume flow, can deliver oil, wherein in an operating situation in which too much oil is delivered by the external gearwheel pump, the excess oil can be delivered back internally in the pump through the variable vane-type pump, this resulting in a lesser volume flow of the pump than that generated by the external gearwheel pump.
The volume flow limitation is realized by way of bypass control, which is more expedient from an energy aspect, and not by way of a cut-off action. The oil pressure can thus be regulated over the entire temperature range and rotational speed range of the pump.
The pump as per
For example, a vane-type pump as per the second pump unit may either be operated as a pump on its own, or may serve, in combination with an external gearwheel pump, as a pump unit which, with the external gearwheel pump as a further pump unit, forms a pump that comprises said two pump units.
In
The two gearwheels 30, 31 deliver in each case a partial volume flow, denoted by the arrows 33 and 34, from the fluid inlet region 28 to the fluid outlet region 29. Here, the fluid inlet regions 21, 28 of the gearwheel pump, that is to say of the first pump unit 11, and of the vane-type pump, that is to say of the second pump unit 12, are formed so as to communicate with one another in the housing 15. The same applies to the fluid outlet regions 22 and 29 of the first and second pump units 11, 12, which are likewise formed so as to communicate with one another in the housing 15.
The tilting of the adjustment element 19 results not in the rotary axle of the vane wheel 18 being tilted, but merely in the volume flow directions being linked, such that, when the cylinder 39 of the vane wheel 18 makes contact with the adjustment element 19, no volume flow can be delivered past there, and therefore the volume flow is delivered in the opposite direction around the vane wheel 18.
The first pump unit 11 as per
Here, the first pump unit 11 has a fluid inlet region 28 and a fluid outlet region 29 which can be fed by means of, and/or provide a feed to, a fluid connection from the fluid inlet 4 and/or from the fluid outlet 5. Also, the second pump unit 12 has a first fluid inlet region 21 and a first fluid outlet region 22, wherein a second fluid outlet region 22 and fluid inlet region 21 constitute an inlet region or an outlet region, depending on the delivery direction of the pump unit 12, wherein the first fluid outlet region 29 and the first fluid inlet region 28, respectively, and the second fluid outlet region 22 and the second fluid inlet region 21 of the first pump unit 11 are fluidically connected to the corresponding regions of the second pump unit 12.
In
As a drive, there may preferably be provided an electric motor or a hydraulic drive or a connection to a drive element of an internal combustion engine, such that the pump 10 may for example be driven by means of the belt drive or a chain of the internal combustion engine.
In an alternative embodiment, it is however also possible for each of the two pump units 11, 12 to be driven by a dedicated drive element, for example electric motor. This has the advantage that different rotational speeds of the drive elements can be made possible.
The adjustment element 55, in the form of an annular element, is pivotable or tiltable in the housing by means of the axle 60, wherein a drive element 61 is provided which controls the annular element or adjustment element 19 with regard to its position, or with regard to its tilting, in the interior 52 of the housing 51. Here, the drive element 61 is a spring 62 that acts on the adjustment element, wherein the side surface X of the adjustment element 19 is acted on with pressure, and thus the adjustment element 19 is displaced counter to the spring force of the spring 62.
Alternatively, the drive element may also be realized in the form of gearwheel elements. Here, it is advantageously the case that a first gearwheel element is provided which can be rotated by a drive (not illustrated). The adjustment element, in the form of an annular element, also has a second gearwheel element with which the first gearwheel element meshes. Here, in a further alternative embodiment, the first gearwheel element is a worm that can be rotated by a drive, wherein the annular element or adjustment element has for example a second gearwheel element such as a worm wheel or the like, or in a simple embodiment an annular element, which engages into the toothing of the worm but is formed fixedly with the annular element or adjustment element, such that rotation of the worm results in tilting of the adjustment element.
It can be seen in
The first pump unit 71 of the pump 70 constitutes, within the latter, a variable vane-type pump. The first pump unit of the pump 80 constitutes a pump that exhibits a constant volume flow in the form of a gearwheel pump, in particular external gearwheel pump, wherein the second pump unit 82 constitutes a fully variable vane-type pump. The elements of the pump 70 may also be used in the case of the pump 80, wherein, in the case of the pump 80, the gearwheel pump 81 was supplemented not only by the fully variable vane-type pump 82 but also by a further pump 84 which provides a feed to a further circuit.
In the lower diagram, the delivery volume at setpoint oil pressure is illustrated by the solid curve, wherein again, the dashed line illustrates the volume flow of the auxiliary stage without reverse flow. The difference between the two curves, that is to say the area between the two curves, represents the oil quantity or fluid quantity delivered back.
The figures arranged adjacent thereto show that a control valve 94 can, by means of a continuously variable supply of electrical current to said control valve, regulate the pump unit 95 between a minimum and a maximum pressure in order to be able to set the pressure in continuously variable fashion between the pressure of the curve 93, as minimum pressure, and the pressure of the curve 92, as maximum pressure.
In the case of the pump, it is advantageous for the pump unit that provides a constant delivery action to be an oil pump, the delivery volume of which is configured for hot idle running, that is to say at hot oil temperatures and at low rotational speeds of the engine. With the pump unit that is arranged in parallel and that can be operated in a variable manner, the pump that is operated as an oil pump can also be adapted to engines with relatively high intake capacity. Since it is however the case in this situation that too much oil is then delivered during cold operation, this can be compensated by means of the “backward delivery” by the variable pump unit.
Number | Date | Country | Kind |
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10 2012 112 720.4 | Dec 2012 | DE | national |