The invention relates to a multi-stage vacuum pump and a stator of such a pump.
A vacuum pump may be formed by positive displacement pumps such as roots or claw pumps, having one or more pumping stages connected in series. Multi-stage pumps are desirable because they involve less manufacturing cost and assembly time compared to multiple pumps in series.
Multi-stage roots or claw pumps are typically manufactured and assembled in one of two common forms, that is, as a stator stack or clamshell.
A pump 110 having a stator stack arrangement is shown in
A section through the pump 110 is shown in
In assembly, the individual components of the pump are stacked together in order. A first head plate 134 and shafts 146, 148 are assembled. The stator stage 120 is positioned in location against the head plate 134 typically with dowels. One or both of the head plate and stator stage may comprise annular grooves which receive an O-ring for sealing the interface between the head plate and the stator stage. The rotors 112 are fitted on the shafts and may have a keyed arrangement for locating the rotors in the correct position. The inter-stage 128 is then fitted against the stator stage 120, again typically with the use of dowels and having a O-ring for sealing between the interface. The remainder of the pump stack is assembled in similar fashion and the stack may be clamped to resist movement in the axial direction between components. In some arrangements each inter-stage is integral with an adjacent stator stage and this integrated component is assembled similarly as described above. It will also be apparent that the pump may be assembled in a different order, for example, the head plates may be fitted last.
In an alternative arrangement, a stator component may comprise two of the previously mentioned stator components, for example parts 122 and 130 may be integral, provided such integrated components form no more than one inter-stage.
The axial spacings, or clearances, between the rotors and the inter-stages or head plates must be controlled accurately because otherwise pumped fluid may leak from a low vacuum region of the pumping chamber to a high vacuum region through the axial clearances. Whilst the components are machined accurately, there are inevitably variations in the component configurations which require tolerances to be imposed on pump design that potential increase axial clearances between the rotors and the inter-stage or head plate. The pump stack suffers from an accumulation of tolerances provided by each of the many interfaces between components. In the illustrated pump there are eight such interfaces. It will be seen therefore that relative location of the rotors and the inter-stages or head plates cannot be controlled accurately, which either leads to leakage of pumped fluid or contact between the rotors and inter-stages or head plates.
Variation in component sizes can result in excessive clearance or inadequate clearance leading to seizure. To eliminate the possibility of seizure, the nominal clearances will be increased, leading to an increased likelihood of excessive clearance and impaired vacuum performance. In turn this may result in a need for additional pumping stages, with the associated increase in complexity and cost.
Additionally, as each interface requires sealing, a large number of interfaces requires a large number of seals, each of which is potential source of leakage. The seals may not be assembled correctly; the O-rings degrade over time by chemical erosion; and imperfect sealing faces abutting the O-rings all contribute amongst other things to reduced sealing.
The requirement for O-rings increases the cost of the pump and adds additional machining for the O-ring grooves. The dowels and dowel holes also contribute to the cost of manufacture.
A modified stator stack arrangement is disclosed in EP0480629. This document discloses a stack of stator parts 16 which are joined together end of end. Inter-stages 17 are located radially inside respective stator parts. The outer perimeter of the inter-stages and the axial interface between stator parts are sealed with O-rings. This arrangement suffers from many of the disadvantages of the stator arrangement described in more detail above. The interfaces between stator parts require sealing and fastening together to prevent pumped fluid from escaping from the pump. There is also inevitably an accumulation of axial tolerances which restricts the ability to design an accurate pump.
An alternative pump arrangement comprises a so-called clamshell as illustrated in
In assembly, the rotors and shafts (not shown) are brought together as shown by the arrows in
The radial spacing or tolerances between the rotors and the stator stages is required to be tightly controlled so that the rotors may efficiently sweep the internal surface of the pumping chambers during rotation and resist the leakage of fluid past the rotors. In a clam shell stator, the radial tolerances are larger because the stator profile cannot be machined as easily or accurately as the bore of a stator stack. Additionally axial tolerances are required in case of potential misalignment between two stator halves.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
The present invention provides an improved vacuum pump.
The present invention provides a multi-stage vacuum pump comprising: a stator forming a plurality of pumping chambers and at least one shaft for supporting a plurality of rotors for rotation in respective pumping chambers, the stator comprising: a one piece stator envelope enclosing a plurality of axially adjacent pumping chambers about the shaft and at least one inter-stage transverse wall located radially inwardly of the stator envelope and between axially adjacent pumping chambers.
The invention also provides a stator for the multi-stage pump.
The Summary is provided to introduce a selection of concepts in a simplified form that are further described in the Detail Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In order that the invention may be well understood, some embodiments thereof, which are given by way of example only, will now be described with reference to the drawings in which:
a, 4b, and 4c show a modified stator part together with rotors and transverse walls during assembly; and
a to 6d show fastening of a transverse wall to the stator part;
Referring to
As shown in
Reference is also made to
Referring again to
The stator part encloses the axis or axes of the pump and extends through 360°, unlike the previously discussed clamshell arrangement in which each stator part extends about the axis or axis only about 180°. Additionally, the stator part defines a plurality of stator stages which together with one or more inter-stages forms a plurality of pumping chambers. This arrangement is unlike the previously discussed stator stack arrangement in which a stator part encloses the axes of the pump and extends through 360° but each stator part defines only a single stator stage.
Accordingly, the stator part or enclosure has a longitudinally, or axially, extending internal cavity, that extends partially or fully through the enclosure.
In an alternative arrangement shown in
In a still further alternative, the axial spacing A1, A2, A3, A4, A5 (
In another example as shown in
A fastener 58 comprises a fixing part 66 which in a first condition allows an inter-stage 26 to be inserted through the stator part 20 and in a second condition allows the inter-stage to be fixed in location. A head part 68 is operable for transferring the fixing part between first and second conditions. The fixing part comprises a partially arcuate flange preferably having a thickness which tapers. The stator part 20 has an undercut groove 70 formed in the internal profile 52 for receiving the fixing part in the second condition. The inter-stage 26 has a cavity 72 for receiving the fastener. The cavity opens radially outwardly to allow the arcuate flange to project from the inter-stage when the flange is in the second condition and opens axially to allow an operative to insert a tool into the head part for operation. The head part is shaped to receive a complementarily shaped tool for rotating the fixing part between conditions.
Preferably, at least three fasteners 58 are provided around the periphery of the inter-stage for fixing the inter-stage to the stator part.
In use, the inter-stage 26 is inserted through the stator part whilst the fixing part 66 is in the first condition. A lip 78 extending radially inwardly from the inner profile 52 of the stator part may be provided for locating the inter-stage. When at the correct location, the tool is used to rotate the flange of the or each fastener 58 so that it projects into the undercut groove 70 of the stator part 20. The thinnest part of the flange enters the groove first and continued rotation causes a thicker part of the flange to engage with axial faces 74, 76 of the groove for accurately locating and locking the inter-stage in position.
In an alternative fixing arrangement shown in
In a still further arrangement, the inter-stages may be interference fitted to fix them in position in the stator envelope. In this case, the stator envelope need not be provided with fixing formations and may have a smooth inner surface. Alternatively, the inner surface may be provided with annular lips for locating the inter-stages in position prior to fixing. In assembly, an inter-stage is made of a material which undergoes thermal expansion, such as a metal or metal alloy. Prior to insertion in the stator envelope, an inter-stage is cooled by any suitable means so that it contracts. Preferably, it is contracted so that its outer profile just fits within the stator envelope and therefore can be inserted along the envelope until it abuts an annular lip. The inter-stage is then allowed to warm under ambient temperature conditions so that it undergoes thermal expansion and is interference fitted in position. In an alternative, the stator envelope may be heated so that it undergoes thermal expansion to allow the inter-stage to be inserted and then allowed to cool to produce the interference fit.
An exemplary inter-stage transverse wall 26 is shown in
A modification of the
In
The pump shown in
In a modification of the
In accordance with the discussed embodiments, the rotors and inter-stages can be alternatively assembled within the stator. When an inter-stage is positioned within the stator 20 it can then be locked in position. This arrangement means that there is a reduced requirement for sealing since pumped fluid is always maintained within the stator envelope. The arrangement can be contrasted with the known designs in which the stator parts must not only be fastened together, typically with bolts, but seals must be provided to prevent fluid escaping from the pump between stator parts. In the present arrangement, such seals and fasteners are not required and therefore the stator body may be made thinner since it does not have to accommodate seals or fasteners. A thinner stator is more suitable for dissipating heat from the pumping chambers. Further cooling means, such as jackets may be located closer to the source of thermal increase. Since heat can readily be dissipated, the thermal characteristics of inter-stages is less important so that the inter-stage material can be primarily selected for other characteristics such as anti-corrosion.
The reduced functional and mechanical requirements of the inter-stages means that the choice of materials from which they may be made is increased such that more exotic materials can be considered. Less material also means more expensive materials can be considered such as Nickel enriched iron, stainless steel, PTFE, composites, or Ceramics.
Since there are fewer parts connected together in axial sequence there are fewer required axial tolerances at interfaces and therefore the pump as a whole may be configured more accurately.
The internal longitudinal cavity of the stator 20 may be manufactured by machining relatively easily and accurately.
Modifications to the above described embodiments are possible whilst still falling within the scope of the claims. For example, the stator 20 is a one piece component defining each of the stator stages. However, certain advantages of the invention may still be gained by adopting two stator parts for example whereby each stator part has an internal profile which defines more than one stator stage. Accordingly, there will again be fewer axial interfaces between stator parts.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
Number | Date | Country | Kind |
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1201555.8 | Jan 2012 | GB | national |
This application is a Section 371 National Stage Application of International Application No. PCT/GB2013/050188, filed Jan. 29, 2013, which is incorporated by reference in its entirety and published as WO 2013/114093 A2 on Aug. 8, 2013 and which claims priority of British Application No. 1201555.8, filed Jan. 30, 2012.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2013/050188 | 1/29/2013 | WO | 00 |