The present invention relates to a pumping device, particularly for a domestic water supply.
As is known, the supply of a domestic hydraulic system typically requires at least one electric pump, which can be a centrifugal single-stage or multistage pump, i.e., provided with a plurality of impellers alternated with diffusers. The operation of the electric pump is usually managed manually, by means of a pressure-controlled switch or a pressure/flow-controlled switch, or by means of inverter-based electronics.
These elements compose, often in combination also with a membrane accumulation tank, a pumping device to be connected with the intake and delivery to portions of the hydraulic system.
The configurations typically used in installation are not flexible from the point of view of operation, since the electric pump is designed to be arranged with an axial intake and a tangential delivery, or vice versa, or so that both are axial, on opposite sides of the electric pump.
Currently, in fact, the market offers devices in the form of already-assembled pumping assemblies, preset for installation so that the pump axis, i.e., the impeller rotation axis, is in a vertical position or for horizontal installation, according to the requirements, in which the components are already mounted on a single footing.
As an alternative, the installation technician can purchase the individual components or subassemblies from different suppliers, in order to assemble and install the device on site.
In both cases, the installation technician is forced to perform a survey to establish which type of pumping assembly is most suitable or to design it.
Another disadvantage of these devices is linked to the final space occupation, which is partly due to assembly constraints for vertical or horizontal installation, partly due to the adapted connectors by means of which the components are associated, and partly due to the components themselves, both main and auxiliary.
Such components can be the devices for detecting the values of the delivery fluid from the electric pump or fan-based cooling systems for the motor of the electric pump or of the inverter, which, as is known, are not only bulky but also noisy.
The aim of the present invention is to provide a pumping device in a compact assembled assembly, which comprises in a single structure all the above-cited components, reducing overall space occupation, and lends itself to be installed both with the pump axis in a horizontal configuration and in a vertical configuration, according to the requirements, reducing the survey efforts for the installation technician.
Within this aim, an object of the invention is to provide a pumping device that can be installed quickly and easily.
Another object of the invention is to provide a device that facilitates some particular maintenance operations.
A further object of the invention is to propose a device with a reduced noise level with respect to those currently known and in use.
This aim, as well as these and other objects that will become more apparent hereinafter, are achieved by a pumping device, particularly for a domestic water supply, to be installed in a hydraulic system, characterized in that it comprises:
a centrifugal electric pump, which has two intake connectors arranged along perpendicular directions and to be connected selectively to said hydraulic system,
a tank for the delivery liquid, which has a substantially cylindrical shape and is fixed to said centrifugal electric pump with an axis of symmetry that is substantially parallel to the axis of the pump,
a manifold, provided with a one-way valve, intended to distribute the delivery liquid to said tank and to one of two delivery connectors that are oriented along perpendicular directions and are to be connected selectively or simultaneously to said hydraulic system, said intake connectors and said delivery connectors being mutually close in a single portion of said pumping device, substantially a portion for connection to said hydraulic system.
Further characteristics and advantages of the invention will become more apparent from the description of a preferred but not exclusive embodiment of the pumping device according to the invention, illustrated by way of non-limiting example in the accompanying drawings, wherein:
With reference to the cited figures, the pumping device according to the invention, generally designated by the reference numeral 10, comprises a series of mutually connected elements, which include: a centrifugal electric pump 11, a tank 12 for the delivery liquid, a manifold 13 on which a pressure transducer 14 is installed, all enclosed within a single box-like body 15.
The centrifugal electric pump 11 has two intake connectors 16a and 16b (shown in
The tank 12 has a substantially cylindrical shape and is fixed to the centrifugal electric pump 11 by means of adapted quick fixing means 17 (shown in
In particular, the centrifugal electric pump 11, shown on its own in
The association of the tank 12 with the centrifugal electric pump 11 is shown in the overall view of
In particular, the fixing collar 24 is constituted, in the example provided and illustrated in
The manifold 13, shown on its own in
The one-way valve 29 is inserted in a portion of the manifold 13 with a cartridge 31 that is also shown in
As shown in
As can be noted, it has a substantially hexagonal cross-section and lends itself to be screwed in and unscrewed by means of a simple hexagonal key.
Furthermore, the pressure transducer 14 has a limited space occupation, of the type that has on the inside a flat functional element with an internal membrane portion that is subjected to the pressure of the liquid that enters the transducer, and an electronic board that is installed on the functional element at right angles to the internal membrane portion and is designed, as is known, to transduce the pressure of the liquid on the membrane.
As can be noted, the intake connectors 16a, 16b and the delivery connectors 30a, 30b are close to a single portion of the pumping device 10, substantially a portion 35 for connection to the hydraulic system (shown in
The box-like body 15 is provided with adapted openings 36 at the mouths of the intake connectors 16a, 16b and of the delivery connectors 30a, 30b, which are close in the connection portion 35 to a first wall 37a, and with access points 38, more particularly three access points 38a, 38b and 38c, for the operations for maintenance of the pumping device. The openings 36 are shown in
In particular it should be noted that the first wall 37a has an opening 36 for an intake connector 16a and an opening 36 for a delivery connector 30a, while the remaining intake connector 16b and delivery connector 30b each terminate in an opening 36 in a wall that is contiguous to the first wall 37a.
Such openings 36 and a first access point 38a shown in
The box-like body 15 has substantially the shape of a parallelepiped that can be closed by the connection of its walls 37a, 37b, 37c, 37d, 37e, 37f by adapted closure means, which are clearly visible in the exploded view of
The quick connection means 41 consist substantially of a clip (better visible in
The clip is made of plastic material and has, on its two flat stems 43, a portion 44 that is elastically deformable during insertion and means 45 for quick snap engagement with an adapted accommodation portion 46 for the flat stems 43, which substantially consist of a tooth, for each stem, that enters by snap action an adapted seat of the accommodation portion 46 of the pumping device 10.
More particularly, the clip has a head 42 that has a substantially annular shape and engages, by means of its edge, the edge of the opening 36 or of the access point 38a, and is designed to accommodate the stem 47 of an adapted plug 39.
The centrifugal electric pump 11 and the tank 12 are arranged inside the box-like body 15 respectively with the pump axis 19 and the axis of symmetry 18 of the tank 12 substantially at right angles to two opposite walls 37a and 37b of the box-like body 15. As shown in
The technical compartment 48 can be accessed by means of a door 50, shown in
The technical compartment 48 is also provided with a receptacle 52 for a tool 53, of the multipurpose manual type, and with a pocket 54 for a folded user guide.
The tool 53 comprises two elongated elements, each of which supports portions of keys of tools, in order to be associated transversely with each other, as shown in
In the inactive configuration, the two elements are instead stored parallel to each other in the adapted spaces of the receptacle 52 and initially are offered to the user joined by a connecting element, as shown in
In particular, from the first figures, which show the pumping device 10 substantially assembled, it can be noted that the plugs 39 that close the windows 36 of the intake connectors 16a, 16b and delivery connectors 30a, 30b and the extension of the portion of manifold 13 in which the cartridge 31 is inserted have on the outside of the head a notch, in order to be screwed in and unscrewed by means of the tool 53, in the configuration for use, which for this purpose is provided with a first flat screwdriver tip 55 of appropriate dimensions. By means of an opposite second flat screwdriver tip 56, the tool 53 makes it possible to unscrew another plug 57, shown in
As is clearly visible in
At the end that is opposite the end of the fork-like engagement portion 58, the tool 53 is provided with a socket head key 59, for unscrewing and screwing in the closure plug 49 of the loading opening of the pump body, which has a protruding polygonal portion that has a hexagonal cross-section.
More precisely, within the box-like body 15 the pumping device 10 also comprises an apparatus 60, which is clearly visible in
The control and monitoring unit 64 is shown in
Moreover,
The connector 66 is provided with an opening for loading the pump body in the vertical installation, which corresponds to the arrangement with the pump axis 19 substantially vertical and can be closed, as anticipated, by means of the closure plug 49, which can be screwed in and unscrewed by means of the tool 53 and can be accessed from the technical compartment 48.
The opening allows loading of the pump with liquid up to the intake region.
The quick and reversible connection means 65 consist substantially of U-shaped forks that pass at least partially through pairs of end portions thereof that are inserted into each other.
In
In particular, it can be noted that the tank 12 is associated with the centrifugal electric pump 11 by means of the fixing collar 24, with an axis of symmetry 18 that is substantially parallel to the axis of the pump 19; the connector 66 is associated with the delivery of the centrifugal electric pump 11 and the plug 49 for closing the loading opening protrudes from it on the rear part; as shown more clearly in
It can also be noted that the second intake connector 16b of the centrifugal electric pump 11 is extended upward, again with respect to the illustration, by means of an extension 68 that passes through the manifold 13. The latter brings the first delivery connector 30a to said first wall 37a of the box-like body 15 on which the first intake connector 16a ends and brings the second delivery connector 30b to the fourth wall 37d, in a direction that is perpendicular to the first delivery connector 30a.
The centrifugal electric pump 11 can be, as in the case described here, of the self-priming type, and in this regard it can be noted from
Moreover, in the figures that show the pumping device 10 complete with the box-like body 15, one can notice the presence of four resting feet 70, which act as vibration-damping pads and can be associated with the box-like body 15 at the first wall 37a or at the sixth wall 37f, depending on whether the device is installed vertically or horizontally.
The use of the pumping device according to the invention is as follows.
Depending on the requirements, the device can be installed either in an overhead configuration or in an underhead configuration and so that the pump axis 19 is in a horizontal position, as in most of the accompanying figures, or in a vertical position, as in
The screw-on plug 69, to be made to cooperate with the flow control element, can be accessed easily from the outside, as can be seen in
In the case of underhead installation, the flow control element keeps the valve closed, being pushed by the mushroom-shaped element of the screw-on plug 69 against the opening of the recirculation duct, in order to make the self-priming centrifugal electric pump 11 work like a normal centrifugal pump designed exclusively for operation in underhead configuration.
By opening the door 50 it is possible to access the technical compartment 48 in order to extract the tool 53 from the corresponding receptacle 52 or extract the user guide from the pocket 54 or also for maintenance operations, such as loading the pump body or refilling the tank 12.
Once it has been assembled in a cross-shaped configuration, the tool 53 can be used with its socket head key 59 to unscrew the closure plug 49 or the other plug 57 for access to the driving shaft of the pump by means of the second flat screwdriver tip 56.
Again depending on the installation requirements, each one of the two intake connectors 16a, 16b and of the two delivery connectors 30a, 30b can be rendered active simply by opening their openings outward, i.e., by unscrewing the plugs 39, preferably with the first flat screwdriver tip 55 of the tool 53, and by connecting them to the system. This use of the tool 53 is shown in
The clips that engage the third wall 37c and the fourth wall 37d of the box-like body 15 with the manifold 13, and more particularly respectively with the second delivery connector 30b and with the extension for the one-way valve 29, remain instead integral with said walls until the maintenance operations require their disengagement for opening of the box-like body 15.
It should be noted that the pumping device 10, assembled as described, makes it possible to enclose in a single box-like body 15 the centrifugal electric pump 11, the tank 12 and the electronic part in order to propose an assembly that is already assembled and ready to be installed with the pump axis 19 horizontal or vertical, facilitated by the presence, on a single face, of an intake connector and of a delivery connector.
The pumping device 10 is an extremely compact product, ready to be installed simply by connecting its most suitable intake and delivery connectors to the hydraulic system. The product is proposed with the intake and delivery connectors closed by the plugs 39, to be removed according to the installation requirements.
It should also be noted that the compactness of the product is due to the arrangement of the components inside the box-like body 15, to their very shape and to the way in which they are mutually associated.
It should also be noted that the pumping device 10 does not comprise ventilation systems for cooling the motor of the centrifugal electric pump 11, which is instead affected by the liquid that exits from the impeller assembly, or for the cooling of the control and monitoring unit 64, the excess heat of which is dissipated by means of the heat sink 63 of the apparatus 60, which is affected by the liquid that passes through the monolithic portion 61. This particularity allows not only to reduce significantly the space occupation of the pumping device 10 but also to reduce considerably the noise of the device.
Moreover, the apparatus 60 is capable of detecting the flow-rate of delivery liquid with the help of the flow-rate detection means 62 and the pressure transducer 14 installed on the manifold 13 provides the spot value of the pressure.
Moreover, the temperature sensor, connected to the control and monitoring unit 64, allows monitoring of the operating temperature of the device and, in case of excessive heating of the electronic parts or of excessive cooling of the operating environment, said unit controls the switching off or on of the centrifugal electric pump 11, in the second case to prevent the liquid that is present in the ducts from reaching the freezing point, damaging the device.
Many of the components are made preferably of plastic material, such as for example the manifold 13, the monolithic portion 61, the connector 66, the shell 20 and the box-like body 15 itself, limiting as much as possible the weight of the pumping device 10.
In practice it has been found that the invention achieves the intended aim and objects, providing a pumping device in an assembly that is already assembled and ready to be installed quickly and easily, is compact and has a smaller overall space occupation than currently known devices, thanks to the particular assembly configuration of the components, to the means used for their association and to the particular structure of said components.
Moreover, the structure of the device, due to the way in which it is assembled and due to the presence of multiple intake and delivery connectors arranged along perpendicular directions, lends itself to be installed both with a vertical pump axis and with a horizontal pump axis.
Moreover, this particular structure facilitates some particular maintenance operations of the device, such as cleaning or changing the one-way valve, thanks to the adapted cartridge that facilitates its extraction, or the loading of the pump by means of the loading access point that is hidden by the door or access point to the axis of the motor.
Another advantage of the pumping device according to the invention is that it proposes a device with a reduced noise level, thanks to the absence of fan-based systems for cooling the motor or the electronic unit, both of which are replaced by water cooling.
It should also be noted that the noise of the pump is reduced by the presence of the enclosure itself that contains the device, i.e., by the box-like body.
A further advantage of the pumping device according to the invention arises indeed from the reduced noise level and from its compactness, which allow its installation even within a home, for example under the sink or under the stairs, where the reduced quantity of air does not constitute a hindrance for a water-cooled device.
Another advantage of the pumping device is that it has openings for the intake and delivery connectors at a single connection portion and more particularly the openings of an intake connector and of a delivery connector on a single wall, facilitating quick connections to the ducts of the system.
In this manner, the product can be installed on a wall easily, optionally by means of adapted fixing accessories.
Another advantage is that it is provided with a user interface that allows in real time the adjustment and control of the operation of the device. Moreover, the user interface can be oriented in four positions, rotating by 90° in steps of 90° and always with the display directed toward the outside of the box-like body.
The invention thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims; all the details may further be replaced with other technically equivalent elements.
In practice, the materials used, so long as they are compatible with the specific use, as well as the contingent shapes and dimensions, may be any according to the requirements and the state of the art.
The disclosures in Italian Patent Application No. PD2013A000044 from which this application claims priority are incorporated herein by reference.
Number | Date | Country | Kind |
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PD2013A000044 | Feb 2013 | IT | national |