The invention relates to pumps, in particular to rotary pumps.
It is known to provide a pump formed by a housing having an inlet and outlet for a fluid and containing a rotor provided with at least one surface recess that forms with the interior surface of the rotor a chamber that, on rotation of the rotor, conveys fluid from the inlet to the outlet. In order to prevent fluid passing from the outlet to the inlet, a flexible diaphragm is provided on or as part of the housing and is located between the inlet and the outlet. The diaphragm is urged into engagement with the rotor by a pressurising means, which can take many forms such as a block of resilient material, a resilient tube of material, a spring or hydraulic or pneumatic pressure. Pumps of this general kind are disclosed in International patent application number WO2006/027548.
Since such pumps comprise a discrete number of chambers formed by recesses in the rotor surface conveying fluid from an inlet to an outlet, the resulting liquid flow tends to be pulsated, with periods of no flow and periods of high flow. This can be detrimental in some applications, for example, in administering medicine to a patient, where a pulsating flow can be uncomfortable. It is an object of the present invention to provide a pump with improved flow profile.
Attempts have been made to reduce pulsing of fluid flow in pumps such as the rotary infusion pump described in International patent application number WO2011/119464. This document discloses a pump having a housing containing a rotor, wherein the rotor includes a first ring of surfaces that form channels with the housing and a second ring of surfaces that form channels with the housing. The first and second rings being radially offset to dampen pulsing of the flow of fluid through the pump.
There is always a desire to provide smaller pumps with higher throughput. It is an object of preferred embodiments of the present invention to provide a rotary pump with higher throughput for a given size. It is also desirable to improve flow rate to power efficiency.
Furthermore, it is important to be able to sterilise pumps in many applications, in order that they may be used as part of a single use system. It is an objective of the present invention to provide a pump which can be more easily sterilised.
It is an objective of preferred embodiments of the present invention to provide a rotary pump providing essentially continuous flow. Continuous flow as used herein is defined as a flow where there are no periods of no fluid flow. Continuous flow does not necessarily mean that there is a constant flow rate, there may be some variation in flow rate provided there is always a positive flow of fluid while the pump is operational and supplied with fluid.
Aspects of the invention described herein may be useful alone or in combination with another aspect described herein.
According to a first aspect of the present invention, there is provided a pump comprising, a first fluid port and a second fluid port, a housing having an interior surface defining a cavity in which a rotor is located, a rotor, being rotatably mounted within the housing and having a longitudinal axis of rotation, and comprising, a housing engaging surface area forming a sealing interference fit with the interior surface of the housing, and a surface recess that forms with said interior surface of the housing a fluid-conveying chamber that, on rotation of the rotor, conveys fluid from the first fluid port to the second fluid port, a plurality of resiliently deformable diaphragms each providing part of the interior surface of the housing, each diaphragm comprising a rotor engaging surface and a rear surface opposite the rotor engaging surface, the rotor engaging surface of each diaphragm being urged into contact with the rotor by the action of a pressurising means acting on the rear surface of the diaphragm, the number of resiliently deformable diaphragms exceeding the number of surface recesses on the rotor, the rotor comprising an elongate body and a drive shaft, which elongate body is substantially hollow and comprises separate first and second rotor cavities, the first rotor cavity having an opening at a first end of the rotor and the second rotor cavity having an opening at a second end of the rotor, the rotor body further comprising a first opening between the first rotor cavity and the surface recess and a second opening between the surface recess and the second rotor cavity, the pump being arranged such that when the rotor body is located within the housing cavity, the first fluid port is in fluid flow communication with the first rotor cavity via the opening at the first end of the rotor, and the second fluid port is in fluid flow communication with the second rotor cavity via the opening at the second end of the rotor, and the pump being arranged such that at least one of the resiliently deformable diaphragms always bisects the first opening and the second opening on the rotor surface recess as the rotor rotates.
According to second aspect of the invention, there is provided a pump comprising, a first fluid port and a second fluid port, a housing having an interior surface defining a cavity in which a rotor is located, a rotor, being rotatably mounted within the housing and having a longitudinal axis of rotation, and comprising, a housing engaging surface area forming a sealing interference fit with the interior surface of the housing, and a surface recess that forms with said interior surface of the housing a fluid-conveying chamber that, on rotation of the rotor, conveys fluid from the first fluid port to the second fluid port, the rotor being twisted about the longitudinal axis of rotation thereof, such that a first end and a second end of the rotor are rotationally off-set relative to one another by at least 10 degrees, a resiliently deformable diaphragm providing part of the interior surface of the housing, the diaphragm comprising a rotor engaging surface and a rear surface opposite the rotor engaging surface, the rotor engaging surface of the diaphragm being urged into contact with the rotor by the action of a pressurising means acting on the rear surface of the diaphragm, the rotor comprising an elongate body and a drive shaft, which body is substantially hollow and comprises separate first and second rotor cavities, the first rotor cavity having an opening at a first end of the rotor and the second rotor cavity having an opening at a second end of the rotor, the rotor body further comprising a first opening between the first rotor cavity and the surface recess and a second opening between the surface recess and the second rotor cavity, the pump being arranged such that when the rotor body is located within the housing cavity, the first fluid port is in fluid flow communication with the first rotor cavity via the opening at the first end of the rotor, and the second fluid port is in fluid flow communication with the second rotor cavity via the opening at the second end of the rotor, and the pump being arranged such that the resiliently deformable diaphragm always bisects the first opening and the second opening on the rotor surface recess as the rotor rotates.
According to a third aspect of the invention, there is provided a pump comprising, a first fluid port and a second fluid port, a housing having an interior surface defining a cavity in which a rotor is located, a rotor, being rotatably mounted within the housing and having a longitudinal axis of rotation, and comprising, a housing engaging surface area forming a sealing interference fit with the interior surface of the housing, and a surface recess that forms with said interior surface of the housing a fluid-conveying chamber that; on rotation of the rotor, conveys fluid from the first fluid port to the second fluid port, a resiliently deformable diaphragm providing part of the interior surface of the housing, the diaphragm comprising a rotor engaging surface and a rear surface opposite the rotor engaging surface, the rotor engaging surface of the diaphragm being urged into contact with the rotor by the action of a pressurising means acting on the rear surface of the diaphragm, a linear rib upstanding from either the rear surface of the resiliently deformable diaphragm or acting on the rear surface of the diaphragm, the linear rib being angled relative to the longitudinal axis of rotation of the rotor by at least 10 degrees, the rotor comprising an elongate body and a drive shaft, which body is substantially hollow and comprises separate first and second rotor cavities, the first rotor cavity having an opening at a first end of the rotor and the second rotor cavity having an opening at a second end of the rotor, the rotor body further comprising a first opening between the first rotor cavity and the surface recess and a second opening between the surface recess and the second rotor cavity, the pump being arranged such that when the rotor body is located within the housing cavity, the first fluid port is in fluid flow communication with the first rotor cavity via the opening at the first end of the rotor, and the second fluid port is in fluid flow communication with the second rotor cavity via the opening at the second end of the rotor, and the pump being arranged such that the resiliently deformable diaphragm always bisects the first opening and the second opening on the rotor surface recess as the rotor rotates.
Suitably, in all aspects of the invention the housing comprises a resilient material, for example, polypropylene, polyethylene, thermoplastic polyurethane or rubber. The first fluid port and/or the second fluid port may extend from the housing. If the first fluid port and/or the second fluid port extend from the housing, the first and/or second fluid port are suitably moulded with the housing.
The rotor may be made from a rigid material such as stainless steel, polyether ether ketone (PEEK), high density polyethylene (HDPE) or polycarbonate. The choice of material of the housing and rotor are interdependent and should be chosen such that there is a low coefficient of friction between the contacting surfaces of the housing and the rotor.
According to all aspects of the invention; the housing may comprise a single unit providing the interior surface defining the cavity in which the rotor is located, the first fluid port and the second fluid port and optionally one or more resiliently deformable diaphragms. Alternatively, the housing may provide the interior surface defining the cavity in which the rotor is located, and optionally one or more resiliently deformable diaphragms, and may be used with a first and/or second separate end caps to close the cavity in which the rotor is located. In this embodiment, the first and/or second fluid port may be provided in the housing or in a separate end cap.
A pump according to the second or third aspects of the present invention may comprise one resiliently deformable diaphragm.
Alternatively, a pump according to the second or third aspects of the present invention may comprise a plurality of resiliently deformable diaphragms. A pump according to any aspect of the present invention may comprise any suitable number of resiliently deformable diaphragm. In a preferred embodiment of any aspect of the invention, the pump comprises two resiliently deformable diaphragms. In an alternative preferred embodiment of any aspect of the invention, the pump comprises three resiliently deformable diaphragms. If the pump comprises a plurality of resiliently deformable diaphragms, they are preferably equidistantly arranged about the circumference of the rotor.
In all aspects of the invention, one or all of the resiliently deformable diaphragms are suitably provided by a section of the housing manufactured to a sufficiently small thickness to have the required deformable resilience. For example, a resiliently deformable diaphragm is provided by a section of the housing that is no more than 1 mm, suitably no more than 0.5 mm and in some embodiments less than 0.1 mm thick. In this embodiment, the housing is preferably made from a resilient thermoplastic or thermoset material and each resiliently deformable diaphragm is unitary with the housing.
Alternatively, in all aspects of the invention one or all of the resiliently deformable diaphragms may comprise a section of resiliently deformable elastomeric material which is hermetically attached to or co-moulded with the housing, The separate diaphragm should be attached to the housing so as to create a hermetic and continuous rotor engaging surface as the interior surface of the housing, suitably comprising an elastomeric material such as a thermoplastic elastomer (TPE), or a thermoplastic polyurethane (TPU). If a diaphragm is provided by a separate resiliently deformable elastomeric material, the housing may comprise a resilient material, for example, polypropylene, polyethylene, thermoplastic polyurethane or rubber or the housing could be made of a rigid material.
In use according to all aspects of the invention, each diaphragm forms a fluid-tight contact between the rotor-engaging surface of the diaphragm and the rotor surface. Furthermore, the resiliently deformable nature of each diaphragm means that each diaphragm conforms to the contoured surface of the rotor, such that, in use, each diaphragm is operable to displace fluid from the fluid-conveying chamber as the rotor rotates.
In embodiments of the first and second aspects of the invention, one or each of the resiliently deformable diaphragms may comprise a linear rib protruding from the rear surface thereof. Alternatively, a rib may be provided on a spring means providing the pressurising means, arranged such that in use it acts on the rear surface of one or each of the diaphragms. In embodiments of the first or second aspects of the invention, the rib extends along the full length of the diaphragm in a direction parallel to the longitudinal axis of rotation of the rotor. Alternatively, in embodiments of the first or second aspects of the invention, the linear rib extends along the full length of the diaphragm and is angled relative to the longitudinal axis of rotation of the rotor by at least 10 degrees.
In all aspects of the invention, any suitable pressurising means may be used to urge the rotor engaging surface of each diaphragm into contact with the rotor. The pressurising means may comprise a spring means acting on the rear surface of the one or each resiliently deformable diaphragm. For example, a pressurising means may comprise a block or tube of resilient material, to which pressure may be applied to urge the spring means against the rear surface of one or each resiliently deformable diaphragm. Examples of suitable spring members are disclosed in International patent application number WO2013/117486. Alternatively, or in addition, the pressurising means may comprise a fluid applied to the rear surface of one or each resiliently deformable diaphragm. Examples of pumps comprising fluid applied to the rear surface of the resiliently deformable diaphragm are disclosed in International patent application numbers WO2010/122299 and WO 2014/135563.
In embodiments of all aspects of the invention, a pump according to the invention may comprise a diaphragm chamber surrounding the rear surface of a resiliently deformable diaphragm.
In all aspects of the invention, the diaphragm chamber may be provided by walls extending from the housing and suitably comprises a separate cap to close the chamber. Alternatively, the diaphragm chamber may comprise a separate unit that is attached to the housing. The diaphragm chamber suitably houses the pressurising means arranged to urge the resiliently deformable diaphragm against the rotor. Each diaphragm chamber may comprise either an open chamber or a closed chamber for locating the pressurising means. The closed chamber may be hermetically sealed.
In embodiments of all aspects of the invention, the diaphragm chamber may be a closed chamber connected by a passage to the fluid flowing through the pump, such that fluid flowing through the pump provides the pressurising means. The passage providing fluid to the diaphragm chamber may comprise a one-way valve, allowing fluid to flow into the diaphragm chamber, but not out. This one-way valve arrangement allows for sustained pressure on the diaphragm once the diaphragm chamber is charged with fluid, even if the direction of flow of the pump is reversed.
Alternatively, in embodiments of all aspects of the invention, the diaphragm chamber may be a closed chamber connected by a passage to a separate fluid source, which separate fluid source provides the pressurising means.
In embodiments of all aspects of the invention, the second fluid port may extend from the diaphragm chamber. Furthermore, if the diaphragm chamber comprises a separate cap to close the chamber, the second fluid port may extend from the cap.
In embodiments of all aspects of the invention, a diaphragm chamber surrounds only one resiliently deformable diaphragm. Alternatively, an individual diaphragm chamber may surround the rear surface of each of the resiliently deformable diaphragms.
In an alternative embodiment of all aspects of the invention, each resiliently deformable diaphragm is surrounded by separate diaphragm chambers, with a plurality of diaphragm chambers being inter-connected; thereby effectively producing a single diaphragm chamber. The plurality of diaphragm chambers may be interconnected by providing a fluid channel between the chambers. This is particularly useful if the second fluid port of the pump extends from a diaphragm chamber and/or if fluid from the second rotor cavity provides the pressurising means.
In all aspects of the invention, the rotor is generally cylindrical and comprises at least one recess that forms with the interior surface of the housing a fluid-conveying chamber. In all aspects of the invention, the surface recess is provided by a concave area of the rotor surface. In all aspects of the invention, the surface recess preferably extends longitudinally along the majority of the axial length of the rotor. In a preferred embodiment, the surface recess does not extend along the whole axial length of the rotor, but preferably extends longitudinally along substantially the whole of the axial length of the rotor. In embodiments where the rotor comprises a plurality of recesses, the plurality of recesses are separate and do not intersect.
In embodiments of all aspects of the invention, the rotor may have a plurality of surface recesses that form, with said interior surface of the housing, a corresponding plurality of fluid-conveying chambers that, on rotation of the rotor, convey fluid from the first fluid port to the second fluid port. For example, the rotor may have two surface recesses that form with said interior surface of the housing two fluid-conveying chambers. In an alternative embodiment of all aspects of the invention, the rotor has three surface recesses that form with said interior surface of the housing three fluid-conveying chambers. The rotor may have four surface recesses that form with said interior surface of the housing four fluid-conveying chambers. Furthermore, the rotor may have five surface recesses that form with said interior surface of the housing five fluid-conveying chambers. Whilst the rotor of all aspects of the invention may comprise any number of recesses providing a corresponding number of fluid-conveying chambers, the more chambers there are the smaller the volume of fluid that can be conveyed in each chamber for a given rotor diameter and length.
Preferably, if a pump according to any aspect of the invention comprising a plurality of surface recesses, the plurality of surface recesses are arranged circumferentially about the rotor. Preferably, the plurality of surface recesses are equidistantly spaced about the circumference of the rotor. In all aspects of the invention, the plurality of recesses are not arranged longitudinally along the axial length of the rotor.
In embodiments of all aspects of the present invention the rotor may have two recesses and a generally cylindrical shape with a circular cross section at each end and an elliptical cross-section in the centre.
In an alternative embodiment of all aspects of the invention, the rotor may have three recesses with a circular cross section at each end and a generally triangular cross-section in the centre. In an alternative embodiment of all aspects of the invention, the rotor has four recesses with a circular cross section at each end and a generally square cross-section in the centre. In an alternative embodiment of all aspects of the invention, the rotor has five recesses with a circular cross section at each end and a generally pentagonal cross-section in the centre.
Suitably, the housing engaging surface area forming a sealing interference fit with the interior surface of the housing comprises the whole cylindrical surface of the rotor except the one or more surface recesses on the rotor. Preferably the rotor comprises a substantially cylindrical body in which one or more surface recesses are formed. The housing engaging surface area of the rotor suitably comprises a cylindrical area at each end of the rotor in which no surface recess is formed, which cylindrical areas are connected by elongate sections of the rotor surface separating the longitudinal extent of adjacent recesses. The cylindrical areas at the end of the rotor and the elongate sections between adjacent recesses are connected and in the same cylindrical plane defining the cylindrical surface of the rotor. The elongate sections of the rotor surface separating adjacent recesses provide a land between adjacent recesses on the rotor surface.
In embodiments of the second or third aspects of the present invention, the pump may comprise an equal number of resiliently deformable diaphragms and surface recesses on the rotor. For example, a pump according to the second or third embodiment of the invention may comprise two resiliently deformable diaphragms and two surface recesses on the rotor, forming two fluid-conveying chambers with the interior surface of the housing.
In other embodiments of the second or third aspects of the present invention, the number of resiliently deformable diaphragms exceeds the number of surface recesses on the rotor. For example, in accordance with all aspects of the invention, the pump may comprise three resiliently deformable diaphragms and two surface recesses on the rotor, forming two fluid-conveying chambers with the interior of the housing.
A pump comprising a plurality of diaphragm can advantageously operate at higher throughput compared to a pump with a single diaphragm. For example, a pump with two diaphragm and a rotor with two recesses will produce twice the flow of a pump with one diaphragm and a rotor with two recesses, because in one revolution each recess is emptied twice.
In all aspects of the present invention, the rotor comprising an elongate body, which body is substantially hollow and comprises a first rotor cavity and second rotor cavity. The first and second rotor cavities may be arranged consecutively along the length of the rotor. Alternatively, the first and second rotor cavities may extend longitudinally along the length of the rotor and be arranged alongside one another. Preferably, the first rotor cavity and the second rotor cavity are separated from each other by a bulkhead. If the first and second rotor cavities are arranged consecutively along the length of the rotor, the bulkhead suitably extends across the full cross-section of the interior of the rotor body. If the first and second rotor cavities are arranged alongside one another, the bulkhead suitably extends along the full length of the interior of the rotor body. If the bulkhead extends along the full length of the interior of the rotor body, it may be curved, staggered or angled, but the first and second rotor cavities must remain separated by the bulkhead. In all embodiments, the first rotor cavity and the second rotor cavity are not in direct fluid communication.
In all aspects of the invention, the first rotor cavity has an opening at a first end of the rotor to place the first fluid port and the first rotor cavity in direct fluid communication. In a preferred embodiment, the opening extends across substantially the whole of the first end of the first rotor cavity.
In all aspects of the invention, the second rotor cavity has an opening at the second end of the rotor to place the second rotor cavity in direct fluid communication with the second fluid port. In a preferred embodiment, the opening extends across substantially the whole of the second end of the second rotor cavity.
In all aspects of the invention, the rotor body comprising a first opening between the first rotor cavity and the surface recess and a second opening between the surface recess and the second rotor cavity. Preferably, the first opening and the second opening are each provided by a slot in the rotor body.
In embodiments of all aspects of the invention, the rotor may comprise a first groove and a second groove in the surface of the rotor extending along substantially the full length of opposing longitudinal edges of the surface recess, wherein the first opening between the first rotor cavity and the surface recess extends along a portion of the first groove that overlies the first rotor cavity and the second opening between the surface recess and the second rotor cavity extends along a portion of the second groove that overlies the second rotor cavity.
Suitably, in all aspects of the present invention, the first opening between the first rotor cavity and the surface recess is located adjacent and preferably contiguous with, an edge of the recess that forms the leading edge as the rotor rotates, and the second opening between the second rotor cavity and the surface recess is located adjacent and preferably contiguous with, an opposing edge of the recess that forms the following edge as the rotor rotates.
In an embodiment of all aspects of the invention, the first opening between the first rotor cavity and the surface recess extends along the full axial length of the surface recess that overlies the first rotor cavity and continues through the first end of the rotor. Alternatively, or in addition, in an embodiment of all aspects of the invention, the second opening between the surface recess and the second rotor cavity extends along the full axial length of the surface recess that overlies the second rotor cavity and through the second end of the rotor. In these embodiments, the first opening and/or the second opening will extend through the housing engaging surface area at the end of the rotor. Extending the first and/or second opening though the housing engaging surface area at the end of the rotor advantageously means the pumped fluid provides a lubricating and cooling effect between the housing engaging surface area of the rotor and the interior surface of the housing.
In embodiments of the first and third aspects of the invention, both the first opening and the second opening are substantially parallel to the longitudinal axis of rotation of the rotor.
In the second aspect of the invention, twisting the rotor has the effect of twisting the recesses on the rotor surface, as well as the first and second rotor cavities and the lands extending between the recesses. If the first opening between the first rotor cavity and the surface recess and a second opening between the surface recess and the second rotor cavity, is provided by a slot in the rotor body, these slots are also angled relative to the longitudinal axis of rotation of the rotor in the direction that the rotor is twisted. The slot and the land between the recesses are suitably substantially parallel.
In all aspects of the present invention, the first opening between the first rotor cavity and the surface recess extends along substantially the full axial length of the surface recess that overlies the first rotor cavity, and the second opening between the surface recess and the second rotor cavity extends along substantially the full axial length of the surface recess that overlies the second rotor cavity.
In all aspects of the present invention, the first opening between the first rotor cavity and the surface recess and the second opening between the surface recess and the second rotor cavity may be any suitable shape, for example the openings may be substantially linear, rectilinear, oval, elongated oval or tapered. Suitably, in all aspects of the present invention, the first opening between the first rotor cavity and the surface recess extends along the leading edge of the recess, substantially parallel to the land between adjacent recesses. Suitably, in all aspects of the present invention, the second opening between the second rotor cavity and the recess extends along the following edge of the recess, substantially parallel to the land between adjacent recesses. In both cases, the first opening and the second opening are preferably adjacent to the land.
In embodiments of all aspects of the present invention comprising a plurality of surface recesses, each surface recess suitably comprises a first opening between the first rotor cavity and the surface recess and a second opening between the second rotor cavity and the surface recess.
In all aspects of the present invention, the rotor drive shaft suitably extends from the hollow interior of the rotor body. The drive shaft may be a separate component that is fixed to the rotor or the drive shaft may be unitary with the rotor. The drive shaft preferably extends from the bulkhead formed in the interior of the rotor body separating the first rotor cavity and the second rotor cavity.
In embodiments of all aspects of the invention the rotor may be twisted about the longitudinal axis thereof, such that the first end and the second end of the rotor are off-set relative to one another by at least 10 degrees, or at least 15 degrees, or at least 20 degrees. In embodiments of all aspects of the invention the rotor may be twisted about the longitudinal axis thereof, such that the first end and the second end of the rotor are off-set relative to one another by no more than 45 degrees, or no more than 40 degrees.
In embodiments of the third aspect of the invention the linear rib may be angled relative to the longitudinal axis of rotation of the rotor by at least 10 degrees, or at least 15 degrees, or at least 20 degrees. In embodiments of the third aspect of the invention the linear rib may be angled relative to the longitudinal axis of rotation of the rotor by no more than 45 degrees, or no more than 40 degrees.
In embodiments of the first or second aspect of the invention the pump may further comprise a linear rib upstanding from either the rear surface of the resiliently deformable diaphragm or acting on the rear surface of the diaphragm; the linear rib being angled relative to the longitudinal axis of rotation of the rotor by at least 10 degrees, or at least 15 degrees, or at least 20 degrees. In embodiments of the first or second aspect of the invention the pump comprising a linear rib upstanding from either the rear surface of the resiliently deformable diaphragm or acting on the rear surface of the diaphragm, the linear rib is angled relative to the longitudinal axis of rotation of the rotor by no more than 45 degrees, or no more than 40 degrees.
In embodiments of the invention where the rotor is twisted, and the pump comprises a linear rib either protruding from or acting on the rear surface of the diaphragm which rib is angled relative to the longitudinal axis of the rotor, the rotor is twisted in the opposite direction to the angle of the rib.
In embodiments with a plurality of surface recesses and therefore a plurality of first openings between the first rotor cavity and the surface recess and a plurality of second openings between the second rotor cavity and the surface recess, a single first rotor cavity can simultaneously provide fluid to multiple fluid-conveying cavities through the plurality of first openings and the second rotor cavity can simultaneously receive fluid from the fluid-conveying cavities through the second openings.
Preferably, the pump according to all aspects of the invention the present invention comprises only a single rotor.
The combination of the first and second rotor cavities, first and second openings between the rotor cavities and the surface recess and the resiliently deformable diaphragms improves the consistency of the fluid flow rate provided and in some embodiments of all aspects of the invention, enables the pump to be arranged to provide a continuous flow rate. Different combinations of the number of diaphragms and the number of recesses on the rotor will produce different flow profiles of fluid through the pump.
A pump according to the first aspect of the invention comprising an even number of diaphragms and an odd number of fluid-conveying chambers will provide a continuous fluid flow. A pump according to the first aspect of the invention comprising an odd number of diaphragms and an even number of fluid-conveying chambers will provide a continuous fluid flow.
In a pump with a twisted rotor a fluid-conveying chamber is emptied over a larger rotation of the rotor which delivers a smoother flow profile. It is possible to overlap individual flow profile from each fluid-conveying chamber such that the combined flow output is continuous with less variation in flow rate.
In embodiments of all aspects of the invention with a plurality of diaphragms, the diaphragms are suitably equidistantly spaced about the circumference of the cavity in which the rotor is located. In embodiments of all aspects of the invention with a plurality of recesses on the rotor, the recesses are suitably equidistantly spaced about the circumference of the rotor.
In a preferred embodiment of all aspects of the invention, the pump comprises three diaphragms, which are located equidistantly about the circumference of the cavity in which the rotor is located, and the rotor has two surface recesses that form with said interior surface of the housing two fluid-conveying chambers that, on rotation of the rotor, conveys fluid from the first fluid port to the second fluid port.
If the rotor is twisted, the pump may comprise an equal number of resiliently deformable diaphragm and surface recesses on the rotor. In a preferred embodiment of a pump according to the second or third aspect of the invention, the pump comprises two surface recesses on the rotor and two resiliently deformable diaphragms.
In all aspects of the invention, all internal surfaces of the pump can be sterilised with a gas such as ethylene oxide or vapour hydrogen peroxide.
According to all aspects of the invention, the first fluid port and the second fluid port can be in various locations relative to each other, provided the first fluid port is in fluid flow communication with the first end of the rotor and the second fluid port is in fluid flow communication with the second end of the rotor. For example, both of the first and second fluid ports may be axially aligned relative to the longitudinal axis of rotation of the rotor, or both of the first and second fluid ports may be radially aligned relative to the longitudinal axis of rotation of the rotor, or one of the first and second fluid ports may be axially aligned relative to the longitudinal axis of rotation of the rotor and the other of the first and second fluid ports may be radially aligned relative to the longitudinal axis of rotation of the rotor.
In one embodiment of all aspects of the invention, the first fluid port and the second fluid port are at opposite ends of the rotor. In an alternative embodiment of all aspects of the invention, the first fluid port and the second fluid port may be located in the region of the same end of the rotor, provided the fluid flows from the second chamber through the diaphragm chamber to the second fluid outlet. In an alternative embodiment of all aspects of the invention, the first fluid port and the second fluid port are located in the region of opposite ends of the rotor.
When both the first fluid port and the second fluid part are radially aligned relative to the longitudinal axis of rotation of the rotor, the first fluid port and the second fluid port may be located on the same side of the rotor, alternatively, the first fluid port and the second fluid port may be circumferentially spaced apart around the circumference of the rotor.
In a preferred embodiment of all aspects of the invention, the direction of rotation of the rotor is reversible. In a first direction, the first fluid port is a fluid inlet port and the second fluid port is a fluid outlet port. In the opposite direction the first fluid port is the fluid outlet port and the second fluid port is the fluid inlet port.
When a pump according to all aspects of the present invention is in operation, fluid flows into the pump via the first fluid port, through the opening at the first end of the rotor and into the first rotor cavity. From the first rotor cavity, the fluid passes through the first opening between the first rotor cavity and the surface recess into the fluid-conveying chamber. The resiliently deformable diaphragms are urged onto the surface of the rotor by the pressurising means and displace the fluid from the fluid-conveying chamber through the second opening between the surface recess and the second rotor cavity and into the second rotor cavity.
From the second rotor cavity the fluid flows to the second fluid port.
The following is a more detailed description of embodiments of the invention, provided by way of example only, reference being made to the accompanying drawings, in which:
It can be seen from
The rotor is hollow and comprises a first rotor cavity 30 and a second rotor cavity 35 arranged consecutively within the rotor 10. The rotor comprises a drive shaft 40 that extends within and is attached to the hollow interior of the rotor 10.
Each end 45, 50 of the rotor 10 is open to provide fluid access into the first and second fluid cavities 30, 35, respectively.
In the embodiment shown in
Slots 55, 60 provide the opening between the first rotor cavity 30 and the surface recess 20 and the second rotor cavity 35 and the surface recess 20, respectively. Each slot 55, 60 is essentially linear and extends along a longitudinal edge of the recess 20 and is essentially parallel to the longitudinal axis of rotation of the rotor 15. However, slot 55 providing the first opening is located in the first groove 52 and the slot 60 providing the second opening is located in the second groove 53, the slots 55 and 60 are parallel but adjacent opposite sides of the land 25 extending between the recesses 20. For each of the two surface recesses 20 in the embodiment shown in
In the embodiment shown in
There are three resiliently deformable diaphragm 255 (not all shown) equidistantly spaced about the circumference of the rotor and a spring 265 providing pressurising means acts on the rear surface of each diaphragm.
Each of the two surface recesses 250 has a first opening 290 and a second opening at opposite ends of the rotor and extending along opposite longitudinal edges of each recess 250.
In use of the pump 200, the rotor 225 is rotated by the action of a motor connected to the drive shaft 285, fluid flows into the first fluid port 210 and then into the first rotor cavity 270 through the open first end 245 of the rotor 225. The fluid flows from the first rotor cavity 270 through each first opening 290 into the fluid-conveying cavity provided between the surface recesses 250 and the interior surface 220 of the housing. The resiliently deformable diaphragm 255 is urged into contact with the surface of the rotor as it rotates by the action of the spring 265. The action of the diaphragm 255 on the surface of the rotor 225 displaces the fluid from the fluid-conveying cavity as the rotor rotates and the fluid flows through the second openings into the second rotor cavity (not shown). From there, the fluid flows out of the pump though the second fluid port 215.
It can be seen that the result of twisting the rotor is to distort the shape of the surface recesses 330, 335. Since the first slot 340 providing the opening between the first rotor cavity 350 and the surface recess 330 and the second slot 345 providing the opening between the second rotor cavity 355 and the surface recess 335 extend along opposing edges of the recesses 330, 335, the twisting of the rotor also causes the slots 340, 345 to become angled relative to the longitudinal axis of rotation 315 of the rotor 300.
The dashed lines 465 illustrate the location of the bulkhead extending across the interior of the rotor 400, separating the first rotor cavity 450 and the second rotor cavity 455.
This arrangement of the first and second slots is not limited to a twisted rotor as illustrated in
The slot is open at the second end 520 of the rotor. It can be seen that the first slot 540 and the second slot 545 extend through housing engaging surface area 560 at each end of the rotor. In the embodiment of
The dashed lines 565 illustrate the location of the bulkhead extending across the interior of the rotor 500, separating the first rotor cavity 550 and the second rotor cavity 555.
This arrangement of the first and second slots is not limited to a twisted rotor. In the rotor of
In use of the pump 600, the rotor 625 is rotated by the action of a motor connected to the drive shaft 685, fluid flows into the first fluid port 610 and then into the first rotor cavity 670 through the open first end 675 of the rotor 625. The fluid flows from the first rotor cavity 670 through each first opening 690 into the fluid-conveying cavity provided between the surface recesses 650 and the interior surface 620 of the housing. The resiliently deformable diaphragm 655 is urged into contact with the surface of the rotor as it rotates by the action of pressurising means (not shown). The action of the diaphragm 655 on the surface of the rotor 625 displaces the fluid from the fluid-conveying cavity as the rotor rotates and the fluid flows through the second openings (not shown) into the second rotor cavity (not shown). From there, the fluid flows out of the pump though the second fluid port (not shown).
In use of the pump 700, the rotor 725 is rotated by the action of a motor connected to the drive shaft 785, fluid flows into the first fluid port 710 and then into the first rotor cavity 770 through the open first end 775 of the rotor 725. The fluid flows from the first rotor cavity 770 through each first opening 790 into the fluid-conveying cavity provided between the surface recesses 750 and the interior surface 720 of the housing. The resiliently deformable diaphragm 755 is urged into contact with the surface of the rotor as it rotates by the action of pressurising means (not shown). The action of the diaphragm 755 on the surface of the rotor 725 displaces the fluid from the fluid-conveying cavity as the rotor rotates and the fluid flows through the second openings into the second rotor cavity (not shown). From there, the fluid flows out of the pump though the second fluid port (not shown).
The rotor 930 comprises two surface recesses 940, which form, with the interior surface 945 of the housing, two fluid-conveying chambers 950.
Each diaphragm 920 is urged into contact with the surface of the rotor 930 by spring means 955 located within a diaphragm chamber 960. The spring means 955 ensure that each resiliently deformable diaphragm 920 remains in contact with the surface of the rotor 930 as it rotates and the surface profile of the rotor 930 varies. As can be seen from
The arrows indicate the direction of fluid flow, in one direction of rotation, when the rotor 1000 is in use in a pump according to any aspect of the present invention. It can be seen from
Number | Date | Country | Kind |
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2106742.6 | May 2021 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/062978 | 5/12/2022 | WO |