The present invention relates to a punching machine and a method thereof which can move a work head comprising a ram and a tool in the direction of axis Y, and further can move a work clamp apparatus clamping a work in the direction of axis X.
Conventionally, as punching machines, a work head thereof comprising a ram and a tool is moved in the direction of axis Y, and a work clamp apparatus thereof clamping a work is moved in the direction of axis X, thereby, a work can be punched. This kind of punching machines are known in, for example, a Japanese Patent Publication No. 59-44938, a Japanese Patent Publication No. 59-45449 and so on.
According to this type of punching machine, in order to punch a thin and long work which is punched with few holes, it is necessary to punch the work at high speed. In such high-speed punching, there is a problem how to move the work clamp apparatus in the direction of axis X.
For example, it is very difficult to move at high speed a work of which dimension is 5,000×450 mm and thickness is 0.4 mm, in the directions of axis X and Y. Especially, it is difficult to move the work in the direction of the shorter dimension thereof.
In order to avoid for moving the work in the direction of the shorter dimension, the work head comprising the ram and the tool is moved in the direction of axis Y. However, when a work clamp apparatus is moved at high speed in the direction of axis X, the work head and the work clamp apparatus are interfered with each other, which are in a dangerous state. Further, a dead zone exists so that it is not possible to punch the work. Furthermore, there is a problem that it is not possible to use a tool of a plurality of tools in the work head, located farthest from the work clamp apparatus.
It is an object of the present invention to provide a punching machine and a method thereof which can move a work clamp apparatus clamping a work in the direction of axis X without interfering with a work head, so that a dead zone does not exist and that the work is punched at high speed.
To achieve the object, a punching machine comprises a work head having a ram and a tool and moving in a direction of axis Y on a body frame, a first work movement positioning apparatus mounted at one side in the direction of axis X in a movable area of the work head in order to move and position the work in the direction of axis X, and a second work movement positioning apparatus mounted at the other side in the direction of axis X in order to move and position the work in the direction of axis X.
Accordingly, the work head comprising the ram and the tool which can move in the direction of axis Y is mounted on the body frame. The first and second work movement positioning apparatuses are mounted at both sides in the direction of axis X in the movable area of the work head, respectively. Thereby, it is possible to punch the work at high speed. Further, it is not necessary for the first and second work movement positioning apparatuses to enter into the movable area of the work head. Accordingly, it is possible to avoid interfering with the work head so that the dead zone does not exist.
In a particular embodiment, the first and second work positioning apparatuses comprise a carriage for axis X having a plurality of work clamps, a feed screw for moving a nut member integrated with the carriage for axis X, and a drive motor for rotating the feed screw, respectively.
Accordingly, the first and second work movement positioning apparatuses can be driven controlled individually. For example, while the work is positioned by the first or second work movement positioning apparatus, the second or first work movement positioning apparatus can be moved to an arbitrary work holding stand-by position in order to position the work.
The punching machine can further comprise a clutch mounted on the body frame so that the feed screws are engaged and disengaged by the clutch.
Accordingly, if necessary, each feed screw is engaged by the clutch means. Thereby, it is possible to rotate the feed screw by one drive motor in order to prolong a life span of the drive motor.
The punching machine can further comprise a plate holding clamp mounted on the body frame for holding the work.
Accordingly, it is possible to move the work smoothly from the side of the first work movement positioning apparatus to the side of the second work movement positioning apparatus.
A method of punching, in a punching machine having a work head including a ram and a tool and moving in a direction of axis Y on a body frame, a first work movement positioning apparatus mounted at one side in a direction of axis X in a movable area of the work head in order to move and position the work in the direction of axis X, and a second work movement positioning apparatus mounted at the other side in the direction of axis X in order to move and position the work in the direction of axis X, the method comprises the steps of: positioning the work by the first work movement positioning apparatus in order to punch the work; and next, moving the work from the first work movement positioning apparatus to the second work movement positioning apparatus so that the work is positioned by the second work movement positioning apparatus in order to continue punching the work.
Accordingly, the work is positioned in the direction of axis X by the first work movement positioning apparatus. Further, the work head is moved in the direction of axis Y in the movable area in order to punch the work. Next, the work is moved from the first work movement positioning apparatus to the second work movement positioning apparatus. The work is positioned by the second work movement positioning apparatus. The work head is moved in the direction of axis Y in the movable area in order to punch the work.
Accordingly, it is possible to punch the work at higher speed, compared to the conventional method. Further, the first and second work movement positioning apparatuses are not entered into the movable area where the work head is moved. Accordingly, the first and second work movement positioning apparatuses are not interfered with the work head. Further, there is not existed the dead zone where the work can not be punched.
The method can further comprise the step of holding the work by the first and second work movement positioning apparatuses in order to punch the work.
Accordingly, the work head is moved in the direction of axis Y. The work is held by the first and second work movement positioning apparatuses in order to punch the work. Accordingly, a tension is applied to the work in order to punch the work so that it is possible to enhance a workability precision. Further, since the work is slightly raised in order to be moved, it is possible to avoid scratching the lower surface of the work.
The method can further comprise the step of repeating positioning the work alternately by the first and second work movement positioning apparatuses in order to punch the work.
Accordingly, when the work head is moved in the direction of axis Y in order to punch the work, positioning the work is repeated alternately by the first and second work movement positioning apparatuses. Thereby, the work is moved in order to punch a longer work continuously.
The method can further comprise the step of positioning the second or first work movement positioning apparatus to a work holding stand-by position while the work is held by the first or second work movement positioning apparatus in order to punch the work.
Accordingly, when a longer work is punched compared to a conventional method, the work is smoothly clamped and unclamped by the first and second work movement positioning apparatuses. Accordingly, it is possible to reduce a time for switching from clamping to unclamping of the work.
According to another embodiment of the invention, a method of punching, in a punching machine having a work head including a ram and a tool and moving in a direction of axis Y on a body frame, a first work movement positioning apparatus mounted at one side in a direction of axis X in a movable area of the work head in order to move and position the work in the direction of axis X, and a second work movement positioning apparatus mounted at the other side in the direction of axis X in order to move and position the work in the direction of axis X, the method comprises the steps of: positioning the work by the first and second work movement positioning apparatuses in order to bore the work when the work is moved forward in the direction of axis X; and next forming the work when the work is moved backward in the direction of axis X.
Accordingly, the work head is moved in the direction of axis Y in order to punch the work. First, the work is positioned by the first and second work movement positioning apparatuses when the work is moved forward in the direction of axis X in order to bore the work. Secondly, the work is formed when the work is moved backward in the direction of axis X. Thereby, since the formed rising portion is located in the direction far from the work head, it is possible to easily form the work partially upwardly as large as its height.
Embodiments of the present invention are explained below in detail according to figures.
Referring to
A nut member 13 is integrated with the punch block 11. A ball screw 15 stretched in the direction of axis Y is thread-engaged with the nut member 13. The upper and lower portions (shown in
According to the above construction, when the drive motor 21 for axis Y is driven, the ball screw 15 is rotated. Thereby, the punch block 11 is moved in the direction of axis Y through the nut member 13. The die block 9 is mounted on the C-shaped frame 8 to slide over the lower frame 5. Accordingly, when the punch block 11 is moved in the direction of axis Y, the die block 9 can also be moved in the direction of axis Y through the C-shaped frame 8. Further, the die block 9 and the punch block 11 may be moved individually by different drive motors. In this case, preferably, the drive motors are synchronously driven.
As shown in
According to the above construction, the ram apparatus 23 is positioned in the directions of axis U and V by the drive motor 27 for axis U and the drive motor 31 for axis V in the ram drive unit 25. Thereby, the ram apparatus 23 is positioned in the upper position over where a desired punch P is positioned. The ram apparatus 23 is operated so that the desired punch P is punched. Thereby, the punch P and the die D are co-acted with each other in order to punch a work W.
A front table 33 and a rear table 35 are mounted at both sides of the body frame 3. The work W which is due to be punched is set on the front table 33. The work W is moved in the direction of axis X (in the right and left direction in
A first work movement positioning apparatus 37 and a second work movement positioning apparatus 39 are mounted on the front table 33 and rear table 35, respectively. A clump base 41 of the first work movement positioning apparatus 37 is mounted at one side (at lower side in
A drive motor 49 for axis X1 such as a servo-motor etc. having an absolute-encoder E1 is engaged with the right end of the ball screw 43 for axis X1. A nut member 51 for axis X1 is thread-engaged with the ball screw 43 for axis X1. The nut member 51 for axis X1 is integrated with a carriage 55 for axis X1 comprising work clamps 53A and 53B as a plurality of first work clamp apparatuses 53.
According to the above construction, when the drive motor 49 for axis X1 is driven, the ball screw 43 is rotated. Accordingly, the work clamps 53A and 53B of the first work clamp apparatus 53 are moved in the direction of axis X1 through the nut member 51 for axis X1 and the carriage 55 for axis X1.
A clump base 57 of the second work movement positioning apparatus 39 is mounted at one side (at lower side in
A drive motor 65 for axis X2 such as a servo-motor etc. having an absolute-encoder E2 is engaged with the left end of the ball screw 59 for axis X2. A nut member 67 for axis X2 is thread-engaged with the ball screw 59 for axis X2. The nut member 67 for axis X2 is integrated with a carriage 71 for axis X2 comprising work clamps 69A and 69B as a plurality of second work clamp apparatuses 69.
According to the above construction, when the drive motor 65 for axis X2 is driven, the ball screw 59 is rotated. Accordingly, the work clamps 69A and 69B of the second work clamp apparatus 69 are moved in the direction of axis X2 through the nut member 67 for axis X2 and the carriage 71 for axis X2.
The work clamps 53A and 53B of the first work clamp apparatus 53 and the work clamps 69A and 69B of the second work clamp apparatus 69 are constructed by a structure shown, for example, in
The left end of the ball screw 43 for axis X1 and the right end of the ball screw 59 for axis X2 can be engaged and disengaged by, for example, an electromagnetic clutch 73 as clutch means mounted on the lower frame 5. A locate pin 75 for axis X is protrusibly retractably mounted near the side of the body frame 3 on the front table 33 by a cylinder etcetra.
An operation for punching the work W by the punching machine 1 is explained according to
This is, the drive motor 49 for axis X1 is driven in order to rotate the ball screw 43 for axis X1. Thereby, the work W clamped by the work clamps 53A and 53B through the nut member 51 for axis X1 and the carriage 55 for axis X1 is moved at the left side in
The work W is punched so that the work W can be reached at the side of axis X2, that is, at the side of the rear table 35, as shown in
In this state, the electromagnetic clutch 73 is engaged, the drive motor 65 for axis X2 is driven. Thereby, the ball screw 59 for axis X2 is rotated so that the ball screw 43 for axis X1 can also be rotated. Accordingly, the work W is subsequently being punched in order to be moved at the left side in
A next work W is loaded and is laid on an origin where the axis X1 is positioned at an origin, so that the loading of the next work W is completed. The work W is in order to be positioned. That is, during punching the previous work W, the next work W is positioned in order to be loaded. Accordingly, it is possible to realize higher workability relative to the total working lot.
Guide rails 79A and 79B stretched in axis X1 in the first work movement positioning apparatus 37 are laid at the front and rear side (the upper and lower side) of the front table 33. Guide rails 81A and 81B stretched in axis X2 in the second work movement positioning apparatus 39 are laid at the front and rear side (the upper and lower side) of the rear table 35. The lower portion at the front and rear side of a gate-shaped carriage 55 for axis X1 is mounted on the guide rails 79A and 79B in order to be slid in the direction of axis X1. The lower portion at the front and rear side of a gate-shaped carriage 71 for axis X2 is mounted on the guide rails 81A and 81B in order to be in the direction of axis X2.
Work clamps 53A, 53B, 53C, 53D as the first work clamp apparatus 53 are mounted at the lower portion at front and rear side of the carriage 55 for axis X1. Work clamps 69A, 69B, 69C, 69D as the second work clamp apparatus 69 are mounted at the lower portion at front and rear side of the carriage 71 for axis X2.
According to the above construction, the work W is clamped by the work clamps 53A, 53B, 53C, 53D in order to be positioned in the direction of axis X1. Further, the work W is clamped by the work clamps 69A, 69B, 69C, 69D in order to be positioned in the direction of axis X2. The rest construction in
The work clamps 53A, 53B, 69A, 69B among the work clamps 53A to 53D and 69A to 69D are fixed. It is possible to move the work clamps 53C, 53D, 69C, 69D in the front and rear direction (upward and downward in
Next, another method of punching the work W by using the above punching machine 1 is explained below.
For example, as shown in
When the work clamps 53A, 53B is reached at a position shown in
Accordingly, the work clamps 53A, 53B, 69A, 69B are not entered into the movable area where the punch block 11 and the die block 9 can move in the direction of axis Y. Therefore, it is possible to prevent the work clamps from interfering with the work W. Further, it is possible to punch the portion clamped by the work clamps 53A, 53B, 69A, 69B. Accordingly, the dead zone does not exist so that it is possible to punch the work W at high speed.
As shown in
The work clamps 69A, 69B are unclamped at the position shown in
Thus, the work W is clamped alternately by the work clamps 53A, 53B and 69A, 69B. The work W is moved at the left side in the direction of axis X2 and X1 in order to punch the work W. Thereby, it is possible to punch the very long work W, for example, even a coil member, continuously at high speed.
In the process shown in
Thus, the work clamps 53A, 53B are moved at the left side in the direction of axis X1 in order to bore the work W. The work clamps 69A, 69B are moved at the left side in the direction of axis X2 in order to bore the work W. Further, the work clamps 69A, 69B are moved forward at the right side in the direction of axis X2 in order to form the work W. The work clamps 53A, 53B are moved forward at the right side in the direction of axis X1 in order to form the work W. Thereby, since the formed rising portion is located in the direction far from the punch block 11, it is possible to punch the work W easily as large as its height.
The present invention is not restricted to the above embodiments. The appropriate variation and deformation may be applied to other embodiments.
As understood by the above embodiments, the punching machine comprises the work head having the ram and the tool and moving in a direction of axis Y on a body frame, the first and second work movement positioning apparatuses mounted at both sides in a direction of axis X in a movable area of the work head. Thereby, it is possible to punch the work at high speed. Since the first and second work movement positioning apparatuses are not entered into the movable area of the work head, it is possible to prevent from interfering with the work head. Further, the dead zone does not exist.
The first and second work movement positioning apparatuses can be driving controlled individually. For example, while the work is positioned by the first or second work movement positioning apparatus, the second or first work movement positioning apparatus can be moved to an arbitrary work holding stand-by position in order to position the work.
If necessary, each feed screw is engaged by a clutch. Thereby, it is possible to rotate the feed screw by one drive motor in order to prolong a life span of the drive motor.
It is possible to move the work smoothly from the side of the first work movement positioning apparatus to the side of the second work movement positioning apparatus.
The work can be positioned in the direction of axis X by the first work movement positioning apparatus. Further, the work head is moved in the direction of axis Y in the movable area in order to punch the work. Next, the work is moved from the first work movement positioning apparatus to the second work movement positioning apparatus. The work is positioned by the second work movement positioning apparatus. The work head is moved in the direction of axis Y in the movable area in order to punch the work.
Accordingly, it is possible to punch the work at higher speed, compared to the conventional method. Further, the first and second work movement positioning apparatuses are not entered into the movable area where the work head is moved. Accordingly, the first and second work movement positioning apparatuses is not interfered with the work head. Further, there is not the dead zone where the work can not be punched.
The work head can be moved in the direction of axis Y. The work is held by the first and second work movement positioning apparatuses in order to punch the work. Accordingly, a tension is applied to the work in order to punch the work so that it is possible to enhance a workability precision. Further, since the work is slightly raised in order to be moved, it is possible to avoid scratching the lower surface of the work.
When the work head is moved in the direction of axis Y in order to punch the work, positioning the work can be repeated alternately by the first and second work movement positioning apparatuses. Thereby, the work is moved in order to punch a longer work continuously.
When a longer work is punched compared to a conventional method, the work can be smoothly clamped and unclamped by the first and second work movement positioning apparatuses. Accordingly, it is possible to reduce a time for switching from clamping to unclamping of the work.
The work head can be moved in the direction of axis Y in order to punch the work. First, the work is positioned by the first and second work movement positioning apparatuses when the work is moved forward in the direction of axis X in order to bore the work. Next, the work is formed when the work is moved backward in the direction of axis X. Thereby, since the formed rising portion is located in the direction far from the work head, it is possible to easily form the work partially upwardly as large as height.
This application is a divisional application of U.S. application Ser. No. 08/836,029 filed on Aug. 27, 1997 and issued as U.S. Pat. No. 6,145,424.
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Number | Date | Country | |
---|---|---|---|
Parent | 08836029 | Aug 1997 | US |
Child | 09661459 | US |