This disclosure relates to a purge port in FOUPs. More specifically, this disclosure relates to a filter support used in a purge port of FOUPs.
A semiconductor device can be manufactured from a wafer substrate. The wafer substrate, or simply wafer, undergoes a series of fabrication steps. For example, fabrication steps can include, but are not limited to, material layer deposition, doping, etching, or chemically or physically reacting material(s) of the substrate. One or more wafers can be stored and transported in a front opening unified pod (“FOUP”) before, during, or after fabrication. In some fabrication steps, the wafers may be treated while still inside the FOUP. A FOUP can include one or more purge ports for supplying purge gas into the interior of the FOUP. For example, purge gas may be gas supplied to keep the interior of the FOUP at a positive pressure (e.g., above the pressure of the exterior environment, above atmospheric) while the FOUP is open.
In an embodiment, a purge filter support includes an outer ring structure, a support framework, and one or more openings. The support framework extends inward from the outer ring structure. The support framework includes a plurality of supports that provide an upper support surface. The upper support surface configured to contact and support a filter membrane in a purge port of a FOUP. The supports including one or more supports that each increase in thickness from a first thickness of the upper support surface. The one or more openings extend through the support framework between the supports.
In an embodiment, a FOUP includes a housing and a purge port that extends through the housing. The purge port includes a filter membrane and a purge filter support. The purge filter support includes an outer ring structure, a support framework, and one or more openings that extend through the support framework. The outer ring structure contacts a periphery of the filter membrane. The support framework extends inward from the outer ring structure and includes a plurality of supports. The supports provide an upper support surface. One or more of the supports each respectively increases in thickness from a first thickness for the upper support surface. The flow of purge gas through the purge port pushes the filter membrane against the upper support surface.
Like numbers represent like features.
This disclosure relates to a purge port in FOUPs. More specifically, this disclosure relates to a filter support used in a purge port of FOUPs.
The FOUP 1 is configured to hold one or more semiconductor substrates (not shown) within its interior space 12. In an embodiment, the FOUP is configured to hold a plurality of semiconductor substrates. The purge port 10 is for supplying purge gas into the interior 12 of the FOUP 1. For example, purge gas suppled through a purge port 10 can include, but is not limited to, generally inert gases (e.g., nitrogen), filtered air (e.g., clean dry air), etc.
As shown in
The check valve 24 can include a grommet 26 that is configured to mate with a purge nozzle (not shown) that supplies the purge gas to the FOUP 1 and the purge port 10. The check valve 24 is configured to remain sealed at atmospheric pressure. When pressurized purge gas (e.g., having a pressure greater than atmospheric) is supplied to the purge port 10, the pressure opens the check valve 24 allowing the purge gas to flow through the purge port 10 into the interior volume 12 of the FOUP 1. In an embodiment, the purge gas flows through the purge port 10 at up to 1000 liters per minute (LPM). In an embodiment, the purge gas flows through the purge port 10 at 30-1000 LPM. In an embodiment, the purge gas flows through the purge port 10 at up to 500 LPM. In an embodiment, purge gas flows through the purge port 10 at up to 300 LPM. In an embodiment, the purge gas flows through the purge port 10 at or above 200 LPM. In an embodiment, the purge gas flows through the purge port 10 at or above 100 LPM.
The support framework 38 includes a plurality of supports 40. For example, the supports 40 form the support framework 38. Each filter support 34 includes an upper support surface 42 that contacts and supports the filter membrane 32. In particular, the upper support surface 42 is configured to provide support to the central portion of the filter membrane 32 through which the purge gas flows (e.g., the non-periphery inner portion of the filter membrane 32 that is not pinched between the outer ring structures 36). The flow of purge gas through the purge port 10 pushes the filter membrane 32 against the upper support surface 42 of the filter support 34. The support framework 38 also has a lower surface 43 formed by the plurality of supports 40. The lower surface 43 is deposed opposite to the upper support surface 43A on the plurality of supports.
As shown in the illustrated embodiment, the supports 40 can include an inner ring structure 44 and ribs 46. The inner ring structure 44 and ribs 46 can form the support framework 38 as shown in
The filter support 34 includes one or more openings 48 that extend through the support framework 38 between the supports 40. For example, the openings 48 extend through the support framework 38 by extending between at least two of the supports 40. The openings 48 allow the purge gas to pass through the filter support 34. As shown in
As shown by
As shown in
The first support 40-1 has a first thickness T1 for the upper support surface 42 on the support 40-1. The first thickness T1 is a thickness of the first support 40-1 at the upper support surface 42. As shown in
The first support 40-1 also has a second thickness that is longer than the first thickness T1. The second thickness is not a thickness for the upper support surface 42. As shown in
The area of the lower surface 43 is larger than the area of the upper support surface 42 on the first support 40-1. The upper support surface 42 on the supports 40 being larger than the area of the lower surface 43 on the supports 40 (e.g., greater than the area of the lower surface on the same supports). In an embodiment, the area of the upper support surface 42 is 85% or less of the area of the lower surface 43 (e.g., 85% or less of the area of the lower surface on the same supports). In an embodiment, the area of the upper support surface 42 is 65% or less of the area of the lower surface 43 (e.g., 65% or less of the area of the lower surface 43 on the same supports). In an embodiment, the area of the upper support surface 42 is 45% or less of the area of the lower surface 43 (e.g., 45% or less of the area of the lower surface on the same supports).
The first support 40-1 includes a first sidewall 52 and a second sidewall 54. The first sidewall 52 and the second sidewall 54 disposed opposite to each other on the first support 40-1 (e.g., disposed on opposite sides of the first support 40-1). For example, in the cross-section of the first support 40-1 shown in
It should be appreciated that the one or more of the other supports 40 can have similar features to those described above for the first support 40-1. In an embodiment, one or more of the supports 40 has an increasing thickness as described above for the first support 40-1. For example, the filter support 34 in an embodiment may have multiple of its supports 40 with an increasing thickness as described for the first support 40-1. In such an embodiment, the first thickness for upper supporting surface 42 may be different between different supports 40. In an embodiment, at least 50% of the supports 40 in the filter support 34 can respectively have features as described above for the first support 40-1.
The respective thickness of one or more of the supports 40 increases such that the overlap between the upper support surface 42 and the inlet opening 64 in a direction normal to the upper support surface 42 (e.g., flow direction D1) is less than 20%. In an embodiment, the overlap between the upper support surface 42 and the inlet opening 64 in a direction normal to the upper support surface 42 is less than 15%. In an embodiment, the overlap between the upper support surface 42 and the inlet opening 64 in a direction normal to the upper support surface 42 is less than 10%.
The filter support 10 can advantageously allow for the upper support surface 42 to provide support to the inner portion of the filter membrane 32 disposed over the inlet opening 64 (e.g., the portion of the filter membrane not pinched by the outer ring structure 36) while only blocking a corresponding minimal amount of the filter membrane 32 (e.g., less than 20%, less than 15%, less than 10%). The thickness of the supports 40 (e.g., having the longer second thickness) can also advantageously allow for the filter support 34 to be injection molded.
When the purge gas flows through the purge port 10, a back pressure occurs as the purge gas flows through the filter membrane 32. An increase in the flow rate of purge gas through a filter membrane 32 also causes an increase in the amount of back pressure. The back pressure applies an upward force to the purge port 10 and the FOUP 1. If the back pressure becomes sufficiently high, it can lift the FOUP 10 off of the purge nozzle(s) (not shown) that respectively supply purge gas to each of the purge ports 10. The filter support 34 advantageously causes less back pressure as it blocks a minimal amount of the filter membrane 32 which results in less back pressure. The filter support 34 can achieve an advantageously lower back pressure in a purge port 10 when used with higher purge gas flow rates. For example, this allows the FOUP 10 to utilize a higher purge gas flow rate without reaching a higher back pressure that can lift the FOUP 10 off the purge nozzle(s).
As shown in
Aspects:
Any of Aspects 1-13 can be combined with any of aspects 14-19.
Aspect 1. A purge filter support, comprising: an outer ring structure; a support framework extending inward from the outer ring structure, the support framework including a plurality of supports providing an upper support surface configured to contact and support a filter membrane in a purge port of a front opening unified pod, the plurality of supports including one or more supports each increasing in thickness from a first thickness of the upper support surface; and one or more openings extending through the support framework between the plurality of supports.
Aspect 2. The purge filter of Aspect 1, wherein for each of the one or more supports, the thickness extends at or about parallel to the upper support surface.
Aspect 3. The purge filter of any one of Aspects 1 and 2, wherein the plurality of supports includes: an inner ring structure disposed within the outer ring structure, and ribs connecting the outer ring structure to the inner ring structure.
Aspect 4. The purge filter of Aspect 3, wherein the one or more openings include a central opening that extends through the inner ring structure.
Aspect 5. The purge filter of any one of Aspects 1-4, wherein each of the one or more supports has a second thickness that is not at the upper support surface and is longer than the first thickness.
Aspect 6. The purge filter of any one of Aspects 1-5, wherein the plurality of supports includes a first support with a first sidewall extending from the upper support surface, an interior angle between the upper support surface and the first sidewall being greater than 90° and less than 180°.
Aspect 7. The purge filter of Aspect 6, wherein the first support includes a second sidewall extending from the upper support surface, an interior angle between the upper support surface and the second sidewall being greater than 90° and less than 180°, and in a cross-section of the first support, the first sidewall and the second sidewall are disposed on opposite sides of the first support.
Aspect 8. The purge filter of any one of Aspects 1-7, wherein the outer ring structure includes one or more sidewalls defining an inlet opening, and overlap between the upper support surface and the inlet opening in a direction normal to the upper support surface is less than 20%.
Aspect 9. The purge filter of any one of Aspects 1-8, wherein the outer ring structure includes one or more sidewalls defining an inlet opening, and overlap between the upper support surface and the inlet opening in the direction normal to the upper support surface is less than 10%.
Aspect 10. The purge filter of Aspect 8, wherein overlap between the support framework and the inlet opening in the direction normal to the upper support surface is greater than 20%.
Aspect 11. The purge filter of any one of Aspects 1-10, wherein the support framework has a lower surface formed by the plurality of supports, the lower surface disposed opposite to the upper support surface on the plurality of supports, and an area of the lower surface is greater than an area of the upper support surface.
Aspect 12. The purge filter of Aspect 10, wherein the area of the upper support surface is 85% or less of the area of the lower surface.
Aspect 13. The purge filter of any one of Aspects 11 and 12, wherein the area of the upper support surface is 45% or less of the area of the lower surface.
Aspect 14. A front opening unified pod, comprising: a housing; a purge port extending through the housing, the purge port including: a filter membrane, a first purge filter support that includes: an outer ring structure contacting a periphery of the filter membrane; a support framework extending inward from the outer ring structure, the support framework including a plurality of supports providing an upper support surface, the plurality of supports including one or more supports each increasing in thickness from a first thickness for the upper support surface, and one or more openings extending through the support framework between the plurality of supports, wherein a flow of purge gas flowing through the purge port is configured to push the filter membrane against the upper support surface of the support framework.
Aspect 15. The front opening unified pod of Aspect 14, wherein the purge port includes a second purge filter support including a second outer ring structure and a second support framework extending inward from the second outer ring structure, the second support framework including a plurality of second supports providing a second support surface for contacting and supporting the filter membrane, and the filter membrane is disposed between upper support surface of the first purge filter and the second support surface of the second purge filter support.
Aspect 16. The front opening unified pod of Aspect 15, wherein the periphery of the filter membrane is pinched between the outer ring structure of the first purge filter support and the second outer ring structure of the second purge filter support.
Aspect 17. The front opening unified pod of any one of Aspects 14-16, wherein the purge port includes a check valve.
Aspect 18. The front opening unified pod of any one of Aspects 14-17, wherein the outer ring structure includes one or more sidewalls defining an inlet opening, the purge gas is configured to flow through the purge filter support in a first direction, and overlap between the upper support surface and the inlet opening in the first direction is less than 10%.
Aspect 19. The front opening unified pod of Aspect 18, wherein overlap between the support framework and the inlet opening in the first direction is greater than 20%.
The examples disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
This disclosure claims priority to U.S. Provisional Patent No. 63/249,416 with a filing date of Sep. 28, 2021. The priority document is incorporated by reference.
Number | Date | Country | |
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63249416 | Sep 2021 | US |