Claims
- 1. A method for the purification and recovery of partially fluorinated dimethyl ethers from a mixture comprising difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, difluoromethyl fluoromethyl ether, dimethyl ether, HF, and other impurities which comprises:
- (a) contacting said mixture with sulfuric acid having a concentration of at least 65 weight percent H.sub.2 SO.sub.4 in an amount within the range of from about 1 to about 10 pounds of sulfuric acid per pound of said mixture at any reasonable temperature within an upper limit where decomposition of difluoromethyl fluoromethyl ether becomes excessive and a lower limit where viscosity of any stream involved hinders mixing or settling and at a pressure such that there is obtained a raffinate containing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, and fluoromethyl difluoromethyl ether, and an extract containing sulfuric acid, hydrofluoric acid, difluoromethyl fluoromethyl ether, dimethyl ether, and other impurities; and
- (b) introducing water into said extract in an amount sufficient to form two substantially immiscible liquid layers which are separable by gravity and recovering as one layer sulfuric acid, hydrofluoric acid, dimethyl ether, and other impurities and as the second layer difluoromethyl fluoromethyl ether.
- 2. The method of claim 1 in which said mixture is contacted with a sulfuric acid stream containing an amount of sulfuric acid within the range of from about 65 to about 105 weight percent.
- 3. The method of claim 2 in which water is introduced into said bottoms product in an amount sufficient to form a sulfuric acid-containing solution in which the concentration of the sulfuric acid is not greater than 50 weight percent.
- 4. The method of claim 1 in which water is introduced into said bottoms product in an amount sufficient to form a sulfuric acid-containing solution in which the concentration of the sulfuric acid is not greater than 50 weight percent and the temperature of said contacting in (a) is in the range of from about -15.degree. C. to about 50.degree. C.
- 5. The method of claim 1 in which the raffinate obtained in step (a) is passed to a fractionation zone operated at about 15 psia to about 100 psia pressure and at a top temperature of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. to obtain an overhead of purified difluoromethyl trifluoromethyl ether and a bottoms product containing bis(difluoromethyl) ether and difluoromethyl fluoromethyl ether.
- 6. The method of claim 5 in which said bottoms product is passed to a second fractionation zone operated at about 15 psia to about 100 psia pressure and a top temperature of about 0.degree. C. to about 25.degree. C. and a bottom temperature of about 25.degree. C. to about 50.degree. C. to obtain from said second fractionation as an overhead substantially pure bis(difluoromethyl) ether and as bottoms difluoromethyl fluoromethyl ether.
- 7. A method for separating difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether from a mixture also containing difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, which comprises contacting said mixture in an acid scrubber with sulfuric acid having a concentration of at least 65 weight percent H.sub.2 SO.sub.4 in an amount within the range of from about 1 to about 10 pounds of sulfuric acid per pound of said mixture at any reasonable temperature within an upper limit where decomposition of difluoromethyl fluoromethyl ether becomes excessive and a lower limit where viscosity of any stream involved hinders mixing or settling and at a pressure such that there is obtained an extract containing sulfuric acid, hydrofluoric acid, difluoromethyl fluoromethyl ether, dimethyl ether, and other impurities and a raffinate containing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, and difluoromethyl fluoromethyl ether, and recovering said raffinate.
- 8. A method according to claim 7 wherein the sulfuric acid has a concentration of about 65 to about 105 weight percent H.sub.2 SO.sub.4 and wherein the extraction is effected in said scrubber at a temperature of about -15.degree. C. to about 50.degree. C. and at a pressure of about 15 psia to about 100 psia.
- 9. A method according to claim 7 wherein the difluoromethyl trifluoromethyl ether contained in said raffinate is separated by fractionation wherein the fractionating is conducted in a fractionator operated at a pressure of about 15 psia to about 100 psia, a top temperature in the range of about -50.degree. C. to about 0.degree. C., and a bottom temperature in the range of about -10.degree. C. to about 25.degree. C.
- 10. A method for separating difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether from a mixture also containing difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, which comprises contacting said mixture in an acid scrubber with sulfuric acid having a concentration of at least 65 weight percent H.sub.2 SO.sub.4 in an amount within the range of from about 1 to about 10 pounds of sulfuric acid per pound of said mixture operated at a temperature in the range of about -15.degree. C. to about 50.degree. C. and a pressure in the range of about 15 psia to about 100 psia such that there is obtained an extract containing sulfuric acid, hydrofluoric acid, difluoromethyl fluoromethyl ether, dimethyl ether, and other impurities and a raffinate containing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, and fluoromethyl difluoromethyl ether.
- 11. A method according to claim 10 wherein said raffinate is removed from said contacting and passed to a fractionation zone and therein subjected to fractionation conditions of a top temperature in the range of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. and a pressure in the range of about 15 psia to about 100 psia sufficient to remove difluoromethyl trifluoromethyl ether overhead and bis(difluoromethyl) ether and fluoromethyl difluoromethyl ether as bottoms.
- 12. A method according to claim 10 wherein said extract is removed from said contacting and admixed with a sufficient amount of water to form a sulfuric acid-containing solution in which the concentration of sulfuric acid in the resulting aqueous solution is not greater than 50 weight percent, and said aqueous solution is allowed to separate into a fraction comprising fluoromethyl difluoromethyl ether and a fraction comprising water, sulfuric acid, HF, dimethyl ether, and other impurities.
- 13. A method according to claim 10 wherein said raffinate is removed from said contacting and passed to a fractionation zone and therein subjected to a top temperature in the range of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. and pressure in the range of about 15 psia to about 100 psia sufficient to remove difluoromethyl trifluoromethyl ether overhead and bis(difluoromethyl) ether and fluoromethyl difluoromethyl ether as bottoms, and further wherein said extract is removed from said contacting and admixed with a sufficient amount of water to form a sulfuric acid-containing solution in which the concentration of sulfuric acid in the resulting aqueous solution is not greater than 50 weight percent, and said aqueous solution is allowed to separate into a fraction comprising fluoromethyl difluoromethyl ether and a fraction comprising water, sulfuric acid, HF, dimethyl ether, and other impurities.
- 14. A method for recovering by purification of partially fluorinated dimethyl ethers, difluoromethyl trifluoromethyl ether, and bis(difluoromethyl) ether which comprises passing said partially fluorinated dimethyl ethers to a still operated at about 15 psia to 100 psia, a top temperature of about -70.degree. C. to about 0.degree. C. and a bottom temperature of about -25.degree. C. to about 25.degree. C., taking overhead lights, bis(trifluoromethyl) ether and as bottoms withdrawing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, passing the bottoms to an acid scrubber operated at about -15.degree. C. to about 50.degree. C. and about 15 psia to about 100 psia pressure and contacting said bottoms in said scrubber with sulfuric acid having a concentration of about 65 to about 105 weight percent H.sub.2 SO.sub.4 in an amount within the range of from about 1 to about 10 pounds of sulfuric acid per pound of said bottoms passed to said scrubber such that there is obtained a raffinate containing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, and difluoromethyl fluoromethyl ether, passing said raffinate to a fractionator operated at about 15 psia to about 100 psia pressure and at a top temperature of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. thus obtaining a first overhead of purified difluoromethyl trifluoromethyl ether and a second bottoms product containing bis(difluoromethyl) ether and difluoromethyl fluoromethyl ether, passing said second bottoms to a second fractionator operated at about 15 psia to about 100 psia pressure and a top temperature of about 0.degree. to about 25.degree. C. and a bottom temperature of about 25.degree. C. to about 50.degree. C., and obtaining from said second fractionator as a second overhead substantially pure bis(difluoromethyl) ether.
- 15. A method for recovering by purification of partially fluorinated dimethyl ethers, difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether which comprises passing said partially fluorinated dimethyl ethers to a still operated at about 1 atmosphere pressure, an overhead temperature of -58.degree. C. and a bottoms temperature of -20.degree. C., taking overhead lights, bis(trifluoromethyl) ether and as bottoms withdrawing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, passing the bottoms to an acid scrubber operated at about 5.degree. C. and 1 atmosphere pressure and contacting said bottoms in said scrubber with sulfuric acid having a concentration of about 65 to about 105 weight percent H.sub.2 SO.sub.4 such that there is obtained an overhead raffinate containing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, difluoromethyl fluoromethyl ether, passing said raffinate to a fractionator operated at about 1 atmosphere pressure and at an overhead temperature of about -34.degree. C. and a bottoms temperature of about 10.degree. C. thus obtaining an overhead of purified difluoromethyl trifluoromethyl ether and a bottoms product containing bis(difluoromethyl) ether and difluoromethyl fluoromethyl ether, passing said bottoms to second fractionator operated at about 1 atmosphere pressure and overhead temperature of about 7.degree. C. and a bottoms temperature of about 35.degree. C. and obtaining from said second fractionator as an overhead substantially pure bis(difluoromethyl) ether.
- 16. A method for separating difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether from a mixture also containing difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, which comprises contacting said mixture in an acid scrubber in vapor phase with concentrated hydrochloric acid having a concentration of from 20 to 45 weight percent HCl operated at a temperature in the range of about -25.degree. C. to about 50.degree. C. such that there is obtained a raffinate containing difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether and an extract containing dimethyl ether.
- 17. The method of claim 16 in which the raffinate obtained is passed to a fractionation zone operated at about 15 psia to about 100 psia pressure and a top temperature of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. to obtain an overhead of purified difluoromethyl trifluoromethyl ether and a bottoms product containing bis(difluoromethyl) ether, passing said bottoms product to a second fractionation zone operated at about 15 psia to about 100 psia pressure and a top temperature of about 0.degree. C. to about 25.degree. C. and a bottom temperature of about 25.degree. C. to about 50.degree. C. and obtaining from said second fractionation zone as a second overhead substantially pure difluoromethyl ether.
- 18. A method according to claim 16 wherein said extract is heated to a temperature in the range of about 50.degree. C. to about 100.degree. C. to strip dimethyl ether therefrom.
- 19. A method for recovering by purification of partially fluorinated dimethyl ethers, difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether which comprises passing said partially fluorinated dimethyl ethers to a still operated at about 15 psia to 100 psia, a top temperature of about -70.degree. C. to about 0.degree. C. and a bottom temperature of about -25.degree. C. to about 25.degree. C., taking overhead lights, bis(trifluoromethyl) ether and as bottoms withdrawing difluoromethyl trifluoromethyl ether, bis(difluoromethyl) ether, difluoromethyl fluoromethyl ether, dimethyl ether, hydrofluoric acid, and other impurities, passing said bottoms to an acid scrubber operated at about -25.degree. C. to about 50.degree. C. and contacting said bottoms in said scrubber in vapor phase with concentrated hydrochloric acid having a concentration of from 20 to 45 weight percent HCl such that there is obtained a raffinate containing difluoromethyl trifluoromethyl ether and bis(difluoromethyl) ether, and an extract containing dimethyl ether, passing said raffinate to a fractionation zone operated at about 15 psia to about 100 psia pressure and at a top temperature of about -50.degree. C. to about 0.degree. C. and a bottom temperature of about -10.degree. C. to about 25.degree. C. to obtain a first overhead of purified difluoromethyl trifluoromethyl ether and a second bottoms product containing bis(difluoromethyl) ether, passing said second bottoms product to a second fractionation zone operated at about 15 psia to about 100 psia pressure and a top temperature of about 0.degree. C. to about 25.degree. C. and a bottom temperature of about 25.degree. C. to about 50.degree. C., and obtaining from said second fractionation as a second overhead substantially pure bis(difluoromethyl) ether, and heating said extract to a temperature in the range of about 50.degree. C. to about 100.degree. C. to strip dimethyl ether therefrom.
Parent Case Info
This application is a continuation-in-part application of my copending application for Ser. No. 332,680, filed Feb. 15, 1973, now abandoned.
US Referenced Citations (4)
Continuation in Parts (1)
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Number |
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332680 |
Feb 1973 |
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