The present invention relates to ignition mechanism and apparatuses comprising such a mechanism, such as lighters (or igniters), which include pocket lighters and utility lighters, as well as disposable lighters and refillable lighters.
At the present, there are mainly two kinds of ignition mechanisms for lighters: piezoelectric ignition mechanism and flint ignition mechanism. Electronic lighters that utilize a piezoelectric ignition mechanism have the advantage that its usage does not get one's hands smeared, and that the operation is simple. Therefore, although electronic lighters are relatively more expensive, many consumers are still more willing to purchase them. However, lighters that utilize a flint ignition mechanism still occupy a significant portion of both the international and domestic markets due to their high reliability, high rate of ignition, not being affected by the surrounding weather conditions, and so on. A remaining problem for lighter manufacturers all over the world is how to realize the advantages of flint ignition mechanisms through modification of conventional ways of flint ignition to make it simpler and more sanitary with only minimal increase in production costs—especially challenging is how to standardize parts for a flint ignition mechanism in a fashion that is similar to what has been achieved with regard to the piezoelectric ignition mechanism.
Chinese Patent No. 200910226804.2 discloses a lighter that includes a housing, a frame, a wind shield, an outlet needle, a lever, an ignition wheel assembly, a flint, a button, a gear block, and a reset spring, where the ignition wheel assembly comprises a rotating axle, an ignition wheel, a drive tab and a side wheel, and the ignition wheel, the drive tab and the side wheel are all threaded over the rotating axle. The drive tab is provided in between the ignition wheel and the side wheel; the drive tab, the ignition wheel and the rotating axle cooperate to relay the motion; the side wheel and the rotating axle cooperate to relay the motion. The side of the side wheel that faces the drive tab is equipped with a plurality of coupling teeth about its axial aperture; these plurality of coupling teeth are arranged in circles about the axial aperture, each coupling tooth provided with a hooking face and a slope. The disadvantages of this patent are: the operator needs to press the button at a certain speed to ignite, which is not easy; the lighter has a complex structure and requires too high a level of precision on the parts, which raises the manufacturing cost.
Chinese Patent No. 97226690.9 discloses a gaseous fuel lighter, which includes a sealed oil tank, an outlet device, and an ignition device that relies on frictional interactions between a steel wheel and a flint for spark generation. The steel wheel is driven by a connecting rod actuated by a button; the connecting rod in turn drives the steel wheel cover and a pawl; in the end, the pawl toggles a ratchet and the steel wheel to turn. Additional accessories include a linking spring underneath the button, a reset spring, guideposts for the connecting rod, and an elastic slider. This plan is also overly complicated with complex accessories, and the degree of precision required of the accessories is too high for mass production.
Chinese Patent No. 95243330.3 discloses a vertical pressing ignition device that uses a steel wheel, which includes a seat frame, a steel wheel, and a flint. On the seat frame, there is an actuation apparatus that includes a button, a pressurized spring, a return spring, a rotating rod, and a pressurizing buckle; the steel wheel is equipped with a steel wheel cover. This plan is also overly complicated, the degree of precision required of the accessories too high, which makes the actual implementation very difficult and highly unstable.
Therefore, the industry needs to solve the problem of how to provide the kind of push-button type flint ignition lighter that truly takes advantages of flint ignition mechanisms' superior tactile feel, simple construction, low cost, cleanliness and good sanitation, and indeed its ability to be put to actual mass production.
To overcome disadvantages of the prior art, the object of the present invention is to take advantage of flint ignition mechanism's innate features, for a simpler and cleaner way to ignite the flint lighter; furthermore, the push-button flint ignition mechanism according to the present invention not only provides a flint lighter a tactile feel almost identical to that of an electronic lighter, but also embodiments that are very simple, require few parts, with low degree of precision required of the parts, low in manufacturing costs, and easy to mass produce.
In order to achieve the above objectives, the present invention provides a push-button type flint ignition mechanism that is capable of automatic reset; the mechanism includes: a built-in flint, a grinding wheel abutting the flint, an energy storage member that stores energy through deformation, a driving wheel rotating in the same direction as the grinding wheel when the energy storage member releases energy, a wheel axle around which the driving wheel rotates, a driving body pushed by the energy storage member when the energy storage member releases energy, a plucking portion located on the driving body and capable of plucking the driving wheel to make the driving wheel rotate, a blocking member capable of blocking the movement of the driving body, a moving member capable of making linear movements back and forth inside the mechanism and capable of squeezing the energy storage member to cause elastic deformation in the latter, and a reset member capable of pushing the moving member to reset, wherein when no external force is exerted on the mechanism, the projections of the plucking portion and the driving wheel, respectively onto the plane perpendicular to the direction of movement by the moving member, do not overlap.
Moreover, and optionally, when the energy storage member finishes releasing energy, the projections of the plucking portion and the driving wheel, respectively onto the plane perpendicular to the direction of movement by the moving member, do not overlap.
In the present invention, the energy storage member and the reset member can be all kinds of parts that store energy through deformation, for example, various springs, in particular, they can be torsion springs, compression springs or extension springs.
According to an embodiment of the present invention, the driving body is integrally formed.
In accordance with another embodiment of the present invention, the driving body may be elastically deformable.
In accordance with another embodiment of the present invention, the driving body consists of two parts.
In accordance with another embodiment of the present invention, the driving body consists of two parts that are connected together through a rotating axle.
In accordance with another embodiment of the present invention, the driving wheel is a spur gear, a non-spur gear, a ratchet gear, and so on.
In accordance with another embodiment of the present invention, the plucking portion comprises: one or more teeth to engage the driving wheel, a pawl, or part(s) with a flat surface that contacts the driving wheel where the material of the surface is rubber, silicone rubber, or other suitable elastomeric material.
In accordance with another embodiment of the present invention, the grinding wheel and the driving wheel are integrally formed, and the overall appearance and structure are similar to those of a conventional grinding wheel.
In accordance with another embodiment of the present invention, the blocking member is not elastically deformable.
In accordance with another embodiment of the present invention, the blocking member is elastically deformable.
In accordance with yet another embodiment of the present invention, the driving body includes an elastically deformable part that can hold off the blocking member.
In accordance with another embodiment of the present invention, the way that the plucking portion moves closer to the driving wheel when the moving member presses on the driving body is accomplished through movement of the plucking portion from a side close to the moving member to a side close to the driving wheel.
In accordance with another embodiment of the present invention, the way that the plucking portion moves closer to the driving wheel when the moving member presses on the driving body is accomplished through movement of the plucking portion from a side close to the grinding wheel to a side close to the driving wheel.
In accordance with another embodiment of the present invention, the way that the plucking portion moves closer to the driving wheel when the moving member presses on the driving body is accomplished through movement of the plucking portion from a location distant from the driving wheel to a location close to the driving wheel through rotation about an axis made up by the direction of movement by the moving member.
In accordance with another embodiment of the present invention, the ignition mechanism and a gas-control lever together form an assembly (alternatively, the assembly may not include the gas-control lever).
In accordance with another embodiment of the present invention, an assembly may be first assembled with a push-button, a wind shield, a housing, a valve and other parts, and then charged with fuel to yield a complete lighter.
In accordance with another embodiment of the present invention, in order to produce a spark using the ignition mechanism, the operator needs to apply a lot of force—this setup is to prevent children from lighting fires too easily.
In accordance with another embodiment of the present invention, the grinding wheel, the driving wheel, and the wheel axle are integrally formed.
In accordance with another embodiment of the present invention, the grinding wheel and the driving wheel are integrally formed, and the wheel blank, before it is rolling-carved to have any thread lines or chopped to have any spark-generating filing-tooth, is only made using cold heading techniques.
The push-button flint ignition mechanism of the present invention may be used to generate sparks in, for example, cigarette lighter or utility lighter. However, other applications and implementations of the flint ignition mechanism are also within the scope of the present invention.
Compared to the prior art, the present invention has the following beneficial effects:
1. After taking the unique features of the flint ignition mechanism into full consideration, the present invention arrives at the most reliable, high ignition-rate ignition mechanism using the simplest, most rational structural layout, the least amount of parts, and at the lowest cost.
2. An operator operating a lighter containing the ignition mechanism according to the present invention does not need to contact the grinding wheel, and operates the lighter almost in the same manner as one does an electronic lighter: with good tactile feel, clean and sanitary.
3. Because the production cost for the flint ignition mechanism of the present invention is lower than that of the piezoelectric ignition mechanism that an electronic lighter must use, a lighter using the present invention is less costly.
4. None of the parts for the present invention require high levels of manufacturing skills or precision, making it easy for mass production.
5. The flint ignition mechanism of the present invention can be used in child-safe lighters that are designed to protect children's safety; its ease of manufacture, at no additional cost, and predictable popularity, will enable better protection of more children.
The present invention is further described hereinafter with reference to accompanying drawings.
As shown in
The lighter includes an ignition mechanism, a gas fuel storage mechanism 18, a valve 16 that controls fuel release, and a gas-control lever 10 that can open the valve 16. The ignition mechanism includes a driving body 1, an energy storage member 5, a moving member 2, a blocking member 3, a reset member 15, a flint 9, a flint spring 26, a wheel axle 7, a grinding wheel 6 and a driving wheel 4, where both the grinding wheel 6 and the driving wheel 4 can rotate synchronously about the wheel axle 7.
Among the various components: the flint spring 26 is biased to push the flint 9 against the grinding wheel 6; the driving wheel 4 is a spur gear; a plucking portion 8 of the driving body 1 consists of three teeth that can engage those on the driving wheel 4; the driving body 1 is elastically deformable; the driving body 1 is equipped with a slider 11 that can slide up and down inside a groove 12 that is situated in the moving member 2; the moving member 2 can slide up and down in the ignition mechanism; the energy storage member 5 is a compression spring; the upper end of the energy storage member 5 is biased to hold against the moving member 2, while its lower end is biased to hold against the driving body 1; the elastically deformable blocking member 3 is immobilized inside the ignition mechanism underneath the driving body 1; the reset member 15 is a compression spring; the reset member 15 is biased to hold against the moving member 2.
When a hand 19 presses down on the moving member 2 (as shown in
When the hand 19 continues to press down on the moving member 2 (as shown in
When the slider 11 of the driving body 1 slides to the farthest point that it can slide down in the groove 12 (as shown in
When the hand 19 is no longer pressing on the moving member 2, the reset member 15 pushes the moving member 2 to slide upward; the driving body 1 moves upward at the same time and does not contact the driving wheel 4; all components reset, the valve 16 no longer releases gas fuel, and the flame is extinguished (see
As shown in
However, the present embodiment differs from Example 1 as follows:
1) Driving body 1 consists of two components that are coupled together through a pivot 21.
2) A blocker 22 is fixed inside the ignition mechanism.
3) Driving wheel 4 is a gear, but not a spur gear.
4) During the period when the hand 19 is pressing down on the moving member 2, the moving member 2 will apply force on the driving body 1 leading the plucking portion 8 to rotate about the pivot 21 and move close to the side of the driving wheel 4 as a result (see,
Moreover, during the reset process, the plucking portion 8, as in Example 1, does not touch the driving wheel 4.
As shown in
1) The amount of rotation between the two components of the drive body 1 is limited.
2) There is no blocker 22 that is found in Example 2.
3) Driving wheel 4 is a ratchet gear, and the plucking portion 8 is a pawl that can pluck the ratchet gear to rotate.
4) During the reset process, the plucking portion 8 will encounter the driving wheel 4 and immediately turn about the pivot 21 backward to avoid being blocked by the driving wheel 4.
The rest in this exemplary embodiment is the same as in Example 2.
As shown in
1) The plucking portion 8, unlike in the above embodiments, does not have teeth that engage the driving wheel 4, rather, it has a flat surface that contacts the driving wheel 4 where the plucking surface part is made of rubber, silicone rubber, or other suitable elastomeric materials; except for the plucking portion 8, parts in the driving body 1 are made of plastics different from the material for the plucking portion 8.
2) The plucking portion 8 rotates the driving wheel 4 through frictional forces.
3) The driving wheel 4 is not a spur gear.
4) On the driving body 1 where it contacts the moving member 2, there is a curved surface 20.
The remaining operational principles and processes are the same as in Example 1.
As shown in
1) The grinding wheel 6 and the driving wheel 4 are integrally formed, and the overall appearance and overall structure of the resulting piece look no different from a conventional grinding wheel (as shown in
2) The driving body 1 is formed integrally; the material is rubber, silicone rubber, or other suitable elastomeric materials.
3) The plucking portion 8 also rotates the grinding wheel 6 when rotating the driving wheel 4.
The rest in this exemplary embodiment are the same as in Example 4.
As shown in
1) The blocking member 3, which is fixed inside the ignition mechanism, is not elastically deformable.
2) The driving body 1 includes an elastic portion 23 that is elastically deformable and can be used to hold off the blocking member 3.
3) The moving member 2 has a push block 24 for interacting with the elastic portion.
4) The moving member 2 does not have the first press portion 13 to interact with the blocking member.
5) When the hand 19 presses down the moving member 2, the push block 24 on the moving member 2 will cause the elastic portion 23 to elastically deflect by squeezing down on it, enabling the driving body 1 to get around the barricade of the blocking member 3, which in turn causes the energy storage member 5 to release energy and to push the driving body 1 downward (as shown in
The rest of the principles are the same as in Example 1.
As shown in
As shown in
As shown in
Amongst the components, the driving wheel 4 and the wheel axle 7 are formed integrally, while the blocking member 3 is on the frame 25.
The present embodiment's structural principles are the same as in Example 1.
Moreover, in an alternate embodiment, the assembly 27 does not include the gas-control lever 10.
As shown in
This embodiment is meant to be merely illustrative of possible applications for the assembly 27, the parts, structure and types of lighters applicable for the present invention should not be limited to this embodiment.
As shown in
And as shown in
As shown in
As shown in
Although the present invention is disclosed using preferred exemplary embodiments above, the scope of the present invention is not limited to these examples. Any person of ordinary skills in the art, without departing from the spirit of the present invention, should be allowed some room for modifications, i.e., any equivalent improvements based on the present invention should be covered within the scope of the present invention.
Number | Date | Country | Kind |
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2013 1 0695117 | Dec 2013 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2013/090241 | 12/23/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/089854 | 6/25/2015 | WO | A |
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Entry |
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International Search Report for PCT/CN2013/090241, dated Jul. 23, 2014. |
Number | Date | Country | |
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20160201906 A1 | Jul 2016 | US |