This non-provisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 2011-205536 filed in Japan on Sep. 21, 2011, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a push-pull circuit connected to an inductive load, and to a DC/DC converter, a solar charging system, and a movable body provided with the push-pull circuit.
2. Description of the Related Art
A push-pull circuit for converting DC voltage outputted from a DC power source into a pulse voltage is sometimes used in a power source device. For example, the power source device disclosed in Japanese Laid-open Patent Application No. 2000-50402 comprises a push-pull circuit 101, a transformer 102, a full-bridge circuit 103, and a step-up chopper circuit provided between a capacitor 104 and a main battery 105, as shown in
The power source device disclosed in Japanese Laid-open Patent Application No. 2000-50402 cuts off a relay contact 106 when the main battery 105 is charged from an auxiliary equipment battery 100, and performs a step-up operation via the push-pull circuit 101, the transformer 102, the full-bridge circuit 103 (used as a rectifier circuit), and the step-up chopper circuit. Also, the power source device disclosed in Japanese Laid-open Patent Application No. 2000-50402 allows conduction through the relay contact 106 when the auxiliary equipment battery 100 is charged from the main battery 105, and performs a step-down operation via the full-bridge circuit 103, the transformer 102, and the push-pull circuit 101.
The power supply device disclosed in Japanese Laid-open Patent Application No. 2000-50402 is limited to application in a hybrid electric automobile. Accordingly, in the power supply device disclosed in Japanese Laid-open Patent Application No. 2000-50402, the main application is to charge the auxiliary equipment battery 100 from the main battery 105, and charging the main battery 105 from the auxiliary equipment battery 100 is mainly carried out for reverse transmission of electricity from the auxiliary equipment battery 100 to an engine startup motor when there is insufficient power in the main battery 105. Therefore, the power supply device disclosed in Japanese Laid-open Patent Application No. 2000-50402 does not require high power transmission.
However, there is a need for higher-efficiency power transmission in accompaniment with higher capacity cells mounted in automobiles in recent years. A particular problem in electric automobiles is cruising distance, and a system that makes efficient use of electricity is essential.
Nevertheless, in the power supply device disclosed in Japanese Laid-open Patent Application No. 2000-50402, there is a problem in that power transmission between the main battery 105 and the auxiliary equipment battery 100 cannot be carried out efficiently.
In the case that a large current flows to the push-pull circuit 101 during a step-up operation, a very large surge voltage due to parasitic inductance (not shown in
The battery B1 of
An object of the present invention is to provide a push-pull circuit capable of inhibiting surge voltage and increasing efficiency, and a DC/DC converter, a solar charging system, and a movable body provided with the push-pull circuit.
In order to achieve the object described above, the push-pull circuit according to an aspect of the present invention (first aspect) comprises:
a first switching element having one end connected to one end of an inductive load and the other end connected to one end of a DC power source;
a second switching element having one end connected to the other end of the inductive load and the other end connected to one end of the DC power source;
a first rectifier element;
a third switching element for switching a pathway between conductance and cutoff, the pathway leading from a connection point between one end of the first switching element and one end of the inductive load, via the first rectifier element, to a connection point between the other end of the DC power source and a center tap of the inductive load;
a second rectifier element; and
a fourth switching element for switching a pathway between conductance and cutoff, the pathway leading from a connection point between one end of the second switching element and the other end of the inductive load, via the second rectifier element, to a connection point between the other end of the DC power source and the center tap of the inductive load.
A push-pull circuit according to another aspect (second aspect) may be the push-pull circuit according to the first aspect, in which each of the first to fourth switching elements is switched ON or OFF so that the third switching element is in an ON state when the first switching element switches from ON to OFF, and the third switching element is in an OFF state when the second switching element switches from OFF to ON; and the fourth switching element is in an ON state when the second switching element switches from ON to OFF, and the fourth switching element is in an OFF state when the first switching element switches from OFF to ON.
A push-pull circuit according to another aspect (third aspect) may be the push-pull circuit according to the first or second aspect, in which the third switching element and the fourth switching element are normally-off transistors; the push-pull circuit further comprising: a first power source circuit for generating voltage for setting one of the third switching element and the fourth switching element to ON, using the voltage of the connection point between one end of the first switching element and one end of the inductive load; and a second power source circuit for generating voltage for setting the other of the third switching element and the fourth switching element to ON, using the voltage of the connection point between one end of the second switching element and the other end of the inductive load.
A push-pull circuit according to another aspect (fourth aspect) may be the push-pull circuit according to the first or second aspect, in which the third switching element and the fourth switching element are normally-on transistors.
A push-pull circuit according to another aspect (fifth aspect) may be the push-pull circuit according to the first or second aspect, in which the third switching element and the fourth switching element are PNP bipolar transistors.
A push-pull circuit according to another aspect (sixth aspect) may be the push-pull circuit according to any of the first through fifth aspects, in which the first rectifier element and the second rectifier element are switching elements for synchronous rectification.
A push-pull circuit according to another aspect (seventh aspect) may be the push-pull circuit according to the sixth aspect, in which each of the first to fourth switching elements, the first rectifier element, and the second rectifier element is switched ON or OFF so that the first rectifier element switches from OFF to ON after the first switching element has switched from ON to OFF, and the first rectifier element switches from ON to OFF before the third switching element switches from ON to OFF; and the second rectifier element switches from OFF to ON after the second switching element has switched from ON to OFF, and the second rectifier element switches from ON to OFF before the fourth switching element switches from ON to OFF.
The DC/DC converter according to the present invention comprises a transformer and a push-pull circuit connected to the transformer, the push-pull circuit being the push-pull circuit according to any of the first to seventh aspects described above.
A solar charging system according to the present invention comprises: a solar cell; a first storage device for storing power outputted from the solar cell; a second storage device having greater storage capacity than the first storage device; and a DC/DC converter for DC/DC converting DC voltage outputted from the first storage device and feeding the converted voltage to the second storage device. The DC/DC converter of the configuration described above is preferably a bidirectional DC/DC converter that can perform DC/DC conversion in two directions.
The movable body according to the present invention comprises the solar charging system of the aspect described above.
In a preferred aspect of the movable body described above, the power outputted from the second storage device constituting the solar charging system is used as power for driving the movable body. It is furthermore preferred that the voltage of the second storage device be made greater than the voltage of the first storage device.
Embodiments of the present invention are described below with reference to the drawings.
The drain of the transistor TL1 is connected to one end of the low-voltage winding of the transformer TR1, the drain of the transistor TL2 is connected to the other end of the low-voltage winding of the transformer TR1, and the source of the transistors TL1 and TL2 are connected to the negative pole of a battery B1. In
The anode of a diode DAC1 is connected to the drain of the transistor TL1, the cathode of the diode DAC1 is connected to the drain of a transistor TAC1, and the source of the transistor TAC1 is connected to the positive pole of the battery B1 and to the center tap of the low-voltage winding of the transformer TR1. Similarly, the anode of a diode DAC2 is connected to the drain of the transistor TL2, the cathode of the diode DAC2 is connected to the drain of a transistor TAC2, and the source of the transistor TAC2 is connected to the positive pole of the battery B1 and to the center tap of the low-voltage winding of the transformer TR1.
A full-bridge circuit composed of transistors TH1 to TH4, which are N-channel MOSFETs, is connected to the high-voltage winding of the transformer TR1, and a capacitor CH is connected to the full-bridge circuit. In this way, the DC voltage outputted from the battery B1 can be stepped up via the pathway of the push-pull circuit according to the first embodiment of the present invention, the transformer TR1, and the full-bridge circuit described above and smoothed by the capacitor CH; and the voltage at the two ends of the capacitor CH can be stepped down via the pathway of the full-bridge circuit described above, the transformer TR1, and the push-pull circuit according to the first embodiment of the present invention, and then fed to the battery B1.
In the push-pull circuit according to the first embodiment of the present invention shown in
Therefore, the transistor TAC1 must be in an ON state when the transistor TL1 switches from ON to OFF, the transistor TAC1 must be in OFF state when the transistor TL2 switches from OFF to ON, the transistor TAC2 must be in an ON state when the transistor TL2 switches from ON to OFF, the transistor TAC2 must be in OFF state when the transistor TL1 switches from OFF to ON. Accordingly, the ON and OFF switching of the transistors TL1, TL2, TAC1, and TAC2 may be carried out with timing such as that shown in, e.g.,
Here,
In accordance with the push-pull circuit according to the first embodiment of the present invention shown in
Next, an example of the power source configuration of the driver for driving the transistors TAC1, TAC2 will be described.
In the first example shown in
In accordance with such a power source configuration, a simple circuit configuration is achieved because there is no need to provide a special circuit for generating a voltage obtained by adding the voltage that exceeds the threshold voltage of the transistor TAC1 to the source voltage (e.g., 12 V) of the transistor TAC1, (e.g., a circuit for stepping up the output voltage of the battery B1 to a double voltage); and a special circuit for generating a voltage obtained by adding the voltage that exceeds the threshold voltage of the transistor TAC2 to the source voltage (e.g., 12 V) of the transistor TAC2, (e.g., a circuit for stepping up the output voltage of the battery B1 to a double voltage).
In the second example shown in
In accordance with such a power source configuration, the number of components constituting the power source circuit can be reduced because a power source dedicated to the gate drivers DV3 and DV4 is not required to be provided. Also, loss can be further reduced in the second example shown in
Next, the push-pull circuit according to the second embodiment of the present invention will be described.
The push-pull circuit according to the second embodiment of the present invention shown in
In the push-pull circuit according to the second embodiment of the present invention shown in
The example of the power source configuration of the driver for driving the transistors TAC1 and TAC2 in the push-pull circuit according to the second embodiment of the present invention shown in
The push-pull circuit according to the present invention can be applied to, e.g., a solar charging system for an electric automobile shown in
The solar charging system for an electric automobile shown in
In the case that the push-pull circuit according to the present invention is applied to the solar charging system for an electric automobile shown in
An inverter 8 provided to the electric automobile converts DC voltage outputted from the main battery 7 into motor-driving AC voltage. A motor 9 provided to the electric automobile is rotatably driven by the motor-driving AC voltage outputted from the inverter 8. The drive wheels of the electric automobile are rotated by the rotation of the motor 9. Regenerative energy generated by the motor 9 during braking of the electric automobile is recovered by the control circuit 6 and stored in the main battery 7. Also, the DC voltage outputted from the sub-battery 4 is also used as a power source for headlights and the like.
In
Next, an example of the configuration of the DC/DC converter 5 will be described.
The step-up/step-down chopper circuit 103 is composed of transistors TC1 and TC2, which are N-channel MOSFETs, an inductor LC1, and a capacitor CC1. The transistor TC1 operates as a synchronous rectifier element when charging is carried out from the sub-battery 4 to the main battery 7, and the transistor TC2 operates as a synchronous rectifier element when charging is carried out from the main battery 7 to the sub-battery 4. However, it is possible to keep the synchronous rectifier elements in an OFF state and operate only the diodes connected in parallel (parasitic) with the synchronous rectifier elements.
The first switching circuit 101 is composed of the push-pull circuit according to the present invention, and a capacitor CL, which functions as a smoothing capacitor when charging from the main battery 7 to the sub-battery 4. In
Described below is a advantageous configuration example of a bidirectional converter composed of the first switching circuit 101, the transformer TR1, and the second switching circuit 102.
The source of the transistor TH1 and the drain of the transistor TH2 are connected to one end of the high-voltage winding of the transformer TR1; and the source of the transistor TH3, the drain of the transistor TH4, and the drain of the transistor TH5 are connected to the other end of the high-voltage winding of the transformer TR1. The drain of the transistor TH1 and the drain of the transistor TH3, and one end of the capacitor CH1 are connected to the positive pole of the main battery 7; and the source of the transistor TH2 and the source of the transistor TH4, and one end of the capacitor CH2 are connected to the negative pole of the main battery 7. The other end of the capacitor CH1 and the other end of the capacitor CH2 are connected to the source of the transistor TH3. The diodes between the source and drain of the transistors are parallel transistors. The main battery 7 is a battery having higher voltage than the sub-battery 4. Also, the inductors PL1, PL2, SL1 are parasitic inductors of the transformer TR1. However, the inductor SL1 may include an external inductor (other than the parasitic inductors of the transformer TR1) connected to the transformer TR1. In this case, the control range of the output voltage can be varied by adjusting the inductance of the inductor SL1. Similarly, the control range of the output voltage can be varied by connecting the external inductor to the inductors PL1, PL2, but such is not preferred in that there is a further increase in the energy of the surge generated when the transistors TL1, TL2 are set to OFF. On the other hand, the electric current that flows through the inductor SL1 positioned on the high-voltage side is less subject to the surge because the electric current becomes relatively low. In other words, in the case that an inductor is added in order vary the control range of the output voltage, the inductor is preferably added to the inductor SL1.
The bidirectional DC/DC converter according to the first advantageous configuration example shown in
The bidirectional DC/DC converter according to the first advantageous configuration example shown in
The reason that the fixed step-up factor of the bidirectional DC/DC converter according to the preferred configuration is greater than the inverse of the fixed step-down factor is next described.
For example, let Vsub be the voltage of the sub-battery 4, Vsub_min (minimum) to Vsub_max (maximum) be the voltage range thereof, Vmain be the voltage of the main battery 7, Vmain_min (minimum) to Vmain_max (maximum) be the voltage range thereof, α be the fixed step-up factor that does not depend on the duty determined by the low-voltage winding, the high-voltage winding, and the like of the transformer, 1/β be the fixed step-down factor that does not depend on the duty determined by the winding ratio and the like of the transformer, L be the inductance (disposed on the high-voltage side of the transformer) equivalent to the entire parasitic inductance of the transformer (including external inductance connected to the transformer), and I be the electric current that flows to the high-voltage winding of the transformer.
In this case, the expression Vmain=αVsub−L(dI/dt) holds true in the step-up operation. Since switching loss is reduced, the ratio (dI/dt) is a positive value when one of the transistors TL1, TL2 is in an ON state in the case that the switching of the transistors TL1, TL2 is set to zero electric current switching (or switching at an electric current value that is sufficiently low). Therefore, the expression Vmain=αVsub−L(dI/dt) <αVsub holds true. The fixed step-up factor (e.g., the winding ratio of the transformer) must be selected so that
Vmain_max<αVsub_min (Formula 1)
with consideration given to the voltage ranges of the sub-battery 4 and the main battery 7.
Next, the expression Vsub=(1/β){Vmain−L(dI/dt)} holds true in the step-down operation. The ratio (dI/dt) is a positive value when the transistors TH1 and TH4 are in an ON state (OFF state) and the transistors TH2, TH3 are in an OFF state (ON state) in the case that, among the switching of the transistors TH1, TH2, TH3, TH4, the switching for inverting the direction of the voltage generated between the transformer terminals is set to zero electric current switching (or switching at an electric current value that is sufficiently low) for the purpose of reducing switching loss. Therefore, the expression Vsub=(1/β) {Vmain−L(dI/dt)}<(1β) Vmain holds true. The fixed step-down factor (e.g., the winding ratio of the transformer) must be selected so that
Vsub_max<(1/β) Vmain_min (Formula 2)
with consideration given to the voltage ranges of the sub-battery 4 and the main battery 7.
In the bidirectional DC/DC converter, the formulas 1 and 2 must be simultaneously satisfied. Therefore, the following holds true from the formulas 1 and 2,
Vsub _max<(1/β) Vmain_min<(α/β) Vsub_min ∴(α/β)>(Vsub_max/Vsub_min)>1 (Formula 3).
Therefore, the winding ratio of the transformer during step-up is 1:α, the winding ratio of the transformer during step-down is 1:β (<α), and winding ratios that are different during step-up and during step-down must be used when the fixed step-up factor α and the fixed step-down factor (1/β) are determined only by the winding ratio of the transformer, making the circuit configuration very complicated. On the other hand, in the circuit of
Next,
(U-1) When the transistor TL1 is set to ON and the voltage of the sub-battery 4 is applied to the low-voltage winding of the transformer TR1, an electromotive force is generated in the high-voltage winding of the transformer TR1 and an electric current flows through the transistor TH5 and the transistor TH1 (see
(U-2) Next, the transistor TAC1 is set to ON.
(U-3) Next, the transistor TL1 is set to OFF. At this time, the electric potential of the connecting point A increases due to the electromotive force generated in the parasitic inductors PL1 and SL1 of the transformer TR1, and a return electric current flows via the pathway: the transformer TR1, the inductor PL1, the connecting point A, the diode DAC1, the transistor TAC1, and the transformer TR1. The energy accumulated in the inductors PL1 and SL1 is transferred to the capacitor CH1 or the main battery 7 without an excessive surge voltage being generated. Therefore, it is possible to obtain high efficiency while circuit destruction is prevented.
(U-4) Next, the transistor TH1 is set to OFF with timing at which the return electric current is zero or sufficiently low, and the transistor TAC1 is subsequently set to OFF.
(U-5) Next, the direction of the voltage between the terminals of the transformer TR1 is inverted, after which the transistor TL2 is set to ON and the voltage of the sub-battery 4 is applied to the low-voltage winding of the transformer TR1, whereupon an electromotive force is generated in the high-voltage winding of the transformer TR1 and electric current flows through the transistors TH5 and TH2 (see
(U-6) Next, the transistor TAC2 is set to ON.
(U-7) Next, the transistor TL2 is set to OFF. At this time, the electric potential of the connecting point B increases due to the electromotive force generated in the parasitic inductors PL2 and SL1 of the transformer TR1, and a return electric current flows via the pathway: the transformer TR1, the inductor PL2, the connecting point B, the diode DAC2, the transistor TAC2, and the transformer TR1. The energy accumulated in the inductors PL2 and SL1 is transferred to the capacitor CH2 without an excessive surge voltage being generated. Therefore, it is possible to obtain high efficiency while circuit destruction is prevented.
(U-8) Next, the transistor TH2 is set to OFF with timing at which the return electric current is zero or sufficiently low, and the transistor TAC2 is subsequently set to OFF.
(U-1) to (U-8) described above are thereafter repeated.
Next,
(D-1) When the transistor TH1 is set to ON with the transistor TH4 in an ON state, and the voltage of the main battery 7 is applied to the high-voltage winding of the transformer TR1, an electromotive force is generated in the low-voltage winding of the transformer TR1 and an electric current flows through the transistor TL1 (see
(D-2) Next, the transistor TH4 is set to OFF, and the transistor TH3 is subsequently set to ON, whereby electric current is made to flow back via the pathway: the transistor TH1, the transformer TR1, the transistor TH3, and the transistor TH1. The energy accumulated in the parasitic inductors of the transformer TR1 is thereby transferred to the low-voltage side (sub-battery 4). Electric current flows to the parallel diode of the transistor TH3 in the period of time from the transistor TH4 being set to OFF to the transistor TH3 being set to ON.
(D-3) Next, the transistor TL1 and the transistor TH1 are set to OFF with timing at which the return electric current has become zero or sufficiently low (ZCS: zero electric current switching). The transistor TL1 is preferably set to OFF before the transistor TH1 is set to OFF.
(D-4) Thereafter, the direction of the voltage between the terminals of the transformer TR1 is inverted, after which the transistor TH2 is set to ON (ZVS: zero voltage switching) and the voltage of the main battery 7 is applied to the high-voltage winding of the transformer TR1, whereby an electromotive force is generated in the low-voltage winding of the transformer TR1 and electric current flows through the transistor TL2 (or the parallel diode). At this time, the transistor TL2 is set to ON in conjunction with the timing at which the electric current flows to the parallel diode of the transistor TL2 (ZVS), and synchronous rectification is performed, whereby loss attributable to the diode portion is reduced. In this case, the transistor TL2 is preferably set to ON after the transistor TH2 has been set to ON.
(D-5) Next, the transistor TH3 is set to OFF (ZVS), and the transistor TH4 is subsequently set to ON (ZVS), whereby the electric current flows via the pathway: the transistor TH2, the transformer TR1, the transistor TH4, and the transistor TH2. The energy accumulated in the parasitic inductors of the transformer TR1 is thereby transferred to the low-voltage side. Electric current flows to the parallel diode of the transistor TH4 in the period of time from the transistor TH3 being set to OFF to the transistor TH4 being set to ON.
(D-6) Next, the transistor TL2 and the transistor TH2 are set to OFF with timing at which the return electric current has become zero or sufficiently low (ZCS). The transistor TL2 is preferably set to OFF before the transistor TH2 is set to OFF.
(D-7) Thereafter, the direction of the voltage between the terminals of the transformer TR1 is inverted, after which the transistor TH1 is set to ON (ZVS) and the voltage of the main battery 7 is applied to the high-voltage winding of the transformer TR1, whereby an electromotive force is generated in the low-voltage winding of the transformer TR1 and electric current flows through the transistor TL1 (or the parallel diode). At this time, the transistor TL1 is set to ON (ZVS) in conjunction with the timing at which the electric current flows to the parallel diode of the transistor TL1, and synchronous rectification is performed, whereby loss attributable to the diode portion is reduced. In this case, the transistor TL1 is preferably set to ON after the transistor TH1 has been set to ON.
(D-2) to (D-8) described above are thereafter repeated.
All switching is ZVS or ZCS soft switching, and loss can be reduced while the occurrence of surge voltage or the like is inhibited.
The interval in which the transistors TH1 and TH4 are set to ON, and the interval in which the transistors TH2 and TH3 are set to ON are repeated in alternating fashion, but a large short-circuit electric current flows when the transistors TH1 and TH2 are simultaneously set to ON, and a large short-circuit electric current flows when the transistors TH3 and TH4 are simultaneously set to ON. Therefore, an interval (dead time) in which the transistors TH1 to TH4 are set to OFF is provided in order to prevent the transistors TH1 and TH2 from being simultaneously ON and the transistors TH3 and TH4 from being simultaneously ON. It is thereby possible to ensure even greater efficiency.
In the case that the transistor TH5 is configured using a single MOS transistor in the same manner as the bidirectional DC/DC converter according to the first advantageous configuration example, the capacitor CH2 short circuits via the transistor TH4 and the built-in diode of the transistor TH5; a large short-circuit electric current flows; and the capacitor CH2, the transistor TH4, and the transistor TH5 are damaged when the transistor TH4 has been set to ON in a state in which the capacitor CH2 has been charged during, e.g., the start of step-down operation.
In view of the above, preferably used is a configuration of, e.g., the bidirectional DC/DC converter according to a second advantageous configuration example shown in
In the bidirectional DC/DC converter according to the second advantageous configuration example shown in
In the bidirectional DC/DC converter according to the third advantageous configuration example shown in
Described next is a bidirectional DC/DC converter according to a fourth advantageous configuration example shown in
GaN-based transistors, SiC-based transistors, and other compound power devices feature low gate capacity and low on-resistance, and consequently have high expectations as next generation power devices that will replace Si-based power devices. It is difficult to form P-type active layers having low resistance using these compound power devices, and therefore, under current conditions, normally-on N-type devices are generally used. In the case that a normally-on device is used, it is highly likely that the normally-on device will be in an ON state when the driver for driving the normally-on device has failed. Therefore, it is necessary to ensure that short-circuiting or the like does not occur when the driver for driving the normally-on device has failed.
In view of the above, in the bidirectional DC/DC converter according to a fourth advantageous configuration example shown in
The embodiments described above and the details of the modifications described above can be implemented in any combination as long as there is no incompatibility.
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2011-205536 | Sep 2011 | JP | national |
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Entry |
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Japanese Application No. 2011-186112 filed on Aug. 29, 2011 with English translation of relevant parts. |
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20130069582 A1 | Mar 2013 | US |