Push-switch and method for manufacturing the same

Information

  • Patent Grant
  • 6512191
  • Patent Number
    6,512,191
  • Date Filed
    Thursday, April 12, 2001
    23 years ago
  • Date Issued
    Tuesday, January 28, 2003
    21 years ago
Abstract
Disclosed is a push-switch that comprises a tubular case, a fixed electrical contact in the tubular case, an operation shaft in the tubular case, a contact piece held by a holding part to the operation shaft, a resilient member for urging the operation shaft, and a cover for closing the tubular case. The holding part defines grooves and a recess between the grooves, and the contact piece has a fixing part positioned within the grooves and a protrusion positioned within the recess. The contact piece also includes an arm having an electrical contact thereon for sliding engagement with the fixed electrical contact upon depression of the operation shaft, and the cover includes an opening. The cover also includes a rib projecting downwardly from a lower side thereof, with an inner side of the rib being flush with a contact surface of the fixed electrical contact. To assemble the push-switch the contact piece is attached to the operation shaft via the holding part. Then, the operation shaft is inserted into the opening of the cover such that the electrical contact on the arm of the contact piece flexibly engages an inner side of the rib. Then, while maintaining the flexible engagement between the electrical contact on the arm and the inner side of the rib, the cover is combined with the tubular case.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relater to a push-switch for a vehicle used for activating or de-activating stop-lamps of a brake pedal operation shaft of an automobile, and a method for manufacturing the same.




2. Description of the Related Art




Hitherto, main controls when a brake pedal of an automobile is operated include activation of stop-lamps for noticing that the brake pedal has been depressed, and cancellation of an automatic drive function for automatically running the automobile at a constant speed. These controls are effected by different switches, or one switch having plural functions.




A conventional push-switch is explained by referring to

FIG. 8

to FIG.


11


. That is,

FIGS. 8-11

depict prior art.





FIG. 8

is a sectional view of a conventional push-switch, and

FIG. 9

is its exploded perspective view. A nearly tubular case


1


made of an insulating resin is open at its top, and has an inner bottom. On the inner bottom, a pair of fixed contacts


2


made of a conductive metal plate projecting upwardly along the left inner wall, and a pair of fixed contacts


3


made of a conductive metal plate similarly projecting upwardly and bent in an L-shape at their upper ends, are fixed and planted by fusing or crimping. The contacts


2


have terminals


2


B, and the contacts


3


have terminals


3


B.




By a contact pressure spring


5


, in a slightly depressed coil form disposed between the lower central side of a movable contact


4


made of a conductive metal plate, and the inner bottom of the case


1


, both ends of the movable contact


4


elastically abut against the bent lower sides of the fixed contacts


3


. That is, the pair of fixed contacts


3


are electrically connected through the movable contact


4


via contact portions


3


A and


4


A.




An operation shaft


6


is accommodated in the case


1


and is movable vertically. A fixing part


7


A at one end of a contact piece


7


made of a thin elastic metal plate is held and fixed at the side of the operation shaft


6


by means of a rivet


8


, an intermediate arm


7


C is slightly deflected, and a contact part


7


B at another end elastically abuts the left inner wall of the case


1


.




An operation spring


9


in a slightly depressed coil form disposed between the lower sidle of the operation shaft


6


and the inner bottom of the case


1


thrusts the operation shaft


6


upwardly. The opening


1


A of the case


1


is closed with a cover


10


. The cover


10


has a threaded bearing


10


A. The operation shaft


6


is inserted into a central penetration hole


10


B of the bearing


10


A, and a push-switch


11


is composed.




In the push-switch having such structure, first, the pair of fixed contacts


2


and fixed contacts


3


are fixed on the inner bottom of the case


1


by fusing or crimping. Then, the movable contact


4


and slightly depressed contact pressure spring


5


are inserted between the inner bottom of the case


1


and the fixed contacts


3


, and both ends of the movable contact


4


elastically abut the bent lower sides of the pair of fixed contacts


3


via contact portions


3


A and


4


A.




By the rivet


8


, the operation shaft


6


holding and fixing the contact piece


7


at its side is put into the case


1


, while depressing the operation spring


9


placed against the inner bottom of the case


1


. By the cover


10


having the operation shaft


6


inserted in the penetration hole


10


B, the opening of the case


1


is closed, and the push-switch


11


is completed.




In this structure, by pushing the upper side of the operation shaft


6


projecting from the penetration hole


10


B, as shown in a sectional view in

FIG. 10

, the operation shaft


6


moves downwardly while depressing the operation spring


9


. As a result, the contact part


7


B of the contact piece


7


held at the side of the operation shaft


6


elastically slides on the left inner wall of the case


1


, and comes into contact with the fixed contacts


2


. That is, the pair of fixed contacts


2


are electrically connected by way of the contact piece


7


.




At the same time, the lower side of the operation shaft


6


pushes the upper central side of the movable contact


4


, and the contact pressure spring


5


is depressed, and both ends or contact portions


4


A of the movable contact


4


depart from the bent lower sides or contact portions


3


A of the pair of fixed contacts


3


, and the pair of fixed contacts


3


are electrically isolated.




As shown in a side view in

FIG. 11

, in the state that the operation shaft


6


is depressed by angle member


12


B formed integrally with brake pedal


12


, the outer circumference of the bearing


10


A of push-switch


11


is mounted on a car body by a stopper


13


. The angle member


12


B is held on the car body rotatably by means of an upper end support


12


A.




Further, as shown in

FIG. 11

, a connector


14


is fitted to the push-switch


11


. The fixed contacts


2


are connected to an electronic circuit


16


for controlling the automatic drive function for keeping the running speed constant, through a power supply unit


15


. The fixed contacts


3


are further connected to stop-lamp


17


through the power supply unit


15


.




Thus, in the depressed state of the operation shaft


6


of the push-switch


11


; that is, in the running state of an automobile, as shown in

FIG. 10

, since the fixed contacts


2


are electrically connected through the contact piece


7


, the automatic drive function of the electronic circuit


16


is in an active state. At this time, the stop-lamp connected to the fixed contacts


3


is in a de-activated state.




When stepping on the brake pedal


12


as shown in

FIG. 11

, the angle member


12


B rotates about the support


12


A, and departs from the operation shaft


6


of the push switch


11


. As a result, the operation shaft


6


returns to the state shown in

FIG. 8

by the thrusting force of the contact pressure spring


5


and operation spring


9


, and the contact piece


7


departs from the fixed contacts


2


, and the automatic drive function of the electronic circuit


16


is canceled.




At the same time, by the thrusting force of the contact pressure spring


5


, both ends of the movable contact


4


come into contact with the bent lower sides of the pair of fixed contacts


3


via contact portions


3


A and


4


A, and hence the stop-lamps


17


are activated. As a result, stepping on the brake pedal


12


is noticed.




In the conventional push-switch; however, the contact piece


7


of a thin elastic metal plate is likely to be deformed when holding and fixing the contact piece


7


to the side of the operation shaft


6


by the rivet


8


, or when assembling the operation shaft


6


, holding this contact piece


7


, into the case


1


. It also takes much time to assemble the switch.




SUMMARY OF THE INVENTION




The invention is devised in light of the conventional problems, and it is hence an object thereof to present an easy-to-assemble and inexpensive push-switch capable of obtaining a stable contact of contacts, and a method for manufacturing the same.




The push-switch of the invention comprises:




a tubular case made of an insulating resin with an open top and having an inner bottom;




a pair of fixed contacts planted on the inner bottom of the case and projecting upwardly;




an operation shaft vertically movable and accommodated in the case;




a contact piece of a thin elastic metal plate, with a fixing part at one end held at the side of the operation shaft, with an intermediate arm slightly deflected, and with a contact part at another end elastically sliding on fixed contacts by vertical movement of the operation shaft;




an operation spring in a coil form installed in the case in a slightly depressed state and thrusting the operation shaft upwardly; and




a cover having a penetration hole in the center thereof for inserting the operation shaft for closing the opening of the case.




The operation shaft has a holding part at its side, and the holding part has a nearly U-shaped groove at both its ends, and a recess with an open upper end formed in its center. The fixing part of the contact piece is inserted into the groove of the holding part from beneath, and a tongue at an upper side and projecting from both ends of the fixing part of the contact piece abuts the lower side of the groove, while a protrusion projecting in the direction of the operation shaft from the center of the fixing part of the contact piece is engaged with the lower end of the recess of the holding part.




The push-switch of the invention further includes, at the lower side of the cover, a pair of ribs projecting downwardly with their inner sides flush with the contact surface of the fixed contact, and the contact part of the contact piece elastically abuts against the inner side of each rib.




The manufacturing method of the push-switch of the invention comprises, in the push-switch having the above structure, the steps of: (a) holding the fixing part of the contact piece in the holding part at the side of the operation shaft; (b) inserting the operation shaft into a penetration hole in the center of the cover; (c) temporarily holding the operation shaft on the cover, with the contact part of the contact piece elastically abutting the inner side of the ribs; and (d) combining the cover, temporarily holding the operation shaft, and the case.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of an inventive push-switch of an embodiment of the invention.





FIG. 2

is an exploded perspective view of the inventive push-switch.





FIG. 3

is a partial perspective exploded view of the inventive push-switch.





FIG. 4

is a partial sectional view of the inventive push-switch.





FIG. 5

is a sectional view of the inventive push-switch during operation.





FIG. 6

is a side view of the inventive push-switch when mounted on an automobile.





FIG. 7

is a partial exploded perspective view of the inventive push-switch.





FIG. 8

is a sectional view of a conventional push-switch.





FIG. 9

is a exploded perspective view of the conventional push-switch.





FIG. 10

is a sectional view of the conventional push-switch during operation.





FIG. 11

is a side view of the conventional push-switch when mounted on an automobile.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




An embodiment of the invention is described below while referring to

FIG. 1

to FIG.


7


.




Same parts as in the structure of the prior art described above are identified with same reference numerals, and duplicate explanation is omitted.




(Embodiment 1)





FIG. 1

is a sectional view of push-switch in an embodiment of the invention, and

FIG. 2

is a exploded perspective view of the same. A nearly tubular case


21


of insulating resin is open at an upper side as shown at


21


A, and has an inner bottom. On the inner bottom, a pair of fixed contacts


22


made of a conductive metal plate projecting upwardly along the left inner wall, and a pair of fixed contacts


3


made of a conductive metal plate similarly projecting upwardly and bent in an L-shape at their upper ends, are fixed and planted by fusing or crimping. The contacts


3


have terminals


3


B.




By a contact pressure spring


5


, in a slightly depressed coil form disposed between a lower central side of a movable contact


4


made of a conductive metal plate, and the inner bottom of the case


21


, both ends of the movable contact


4


elastically abut the bent lower side of the fixed contacts


3


via contact portions


3


A and


4


A. That is, the pair of fixed contacts


3


are electrically connected through the movable contact


4


.




An operation shaft


26


is accommodated in the case


21


and is movable vertically. At the side of the operation shaft


26


, a holding part


26


C forming a nearly U-shaped groove


26


A at both ends, and a recess


26


B with an open upper end


26


D in its center, is disposed. In the groove


26


A, a fixing part


27


A at one end of a contact piece


27


made of an elastic thin plate is inserted from beneath.




At the lower side of the groove


26


A, the upper side


27


F of a tongue


27


B projecting outwardly from both ends of the fixing part


27


A is abutting. At the lower end


26


E of the recess


26


B, a protrusion


27


C projecting in the direction of the operation shaft


26


from the center of the fixing part


27


A is engaged. As a result, the fixing part


27


A of the contact piece


27


is held and fixed in the holding part


26


C of the operation shaft


26


.




An operation spring


9


in a slightly depressed coil form is disposed between the lower side of the operation shaft


26


and the inner bottom of the case


21


, and thrusts the operation shaft


26


upwardly. The opening of the case


21


is closed with a cover


28


, and the cover


28


has a threaded bearing


28


A. The operation shaft


26


is inserted into a penetration hole


28


B of the bearing


28


A.




Beneath the cover


28


, a pair of ribs


28


C projecting downwardly and flush with the contact surface of the fixed contacts


22


, is disposed. At the inner side


28


D of each rib


28


C, with an intermediate arm


27


D slightly deflected, a contact part


27


E at other end of the contact piece


27


is elastically abutting. A lower end


28


E of the rib


28


C abuts the upper end


22


A of the fixed contacts


22


.




In a push-switch


30


having such structure, first, the pair of fixed contacts


22


and fixed contacts


3


are fixed on the inner bottom of the case


21


by fusing or crimping. Then, the movable contact


4


and slightly depressed contact pressure spring


5


are inserted between the inner bottom of the case


21


and the fixed contacts


3


, and both ends of the movable contact


4


elastically abut the bent lower sides of the pair of fixed contacts


3


via contact portions


3


A and


4


A.




Next, as shown in a partial exploded perspective view in

FIG. 3

, the fixing part


27


A of the contact piece


27


is inserted from beneath into the groove


26


A of the holding part


26


C of the operation shaft


26


, and the upper side


27


F of the tongue


27


B of the contact piece


27


abuts the lower side of the groove


26


A. At the lower end of the groove


26


B of the holding part


26


C, the protrusion


27


C of the contact piece


27


is engaged. As a result, the contact piece


27


is held and fixed on the holding part


26


C of the operation shaft


26


.




Then, as shown in a partial sectional view in

FIG. 4

, the operation shaft


26


holding the contact piece


27


is inserted into the central penetration hole


28


B of the cover


28


. The contact part


27


E of the contact piece


27


elastically abuts the ribs


28


C at the lower ride of the cover


28


. The operation shaft


26


is temporarily held in the cover


28


.




Finally, the cover


28


temporarily holding the operation shaft


26


, and the case


21


incorporating the contact pressure spring


5


, the operation spring


9


and the movable contact


4


, and having the fixed contacts


22


and fixed contacts


3


, are combined. Closing the opening


21


A of the case


21


by the cover


28


, completes the push-switch


30


.




In this structure, by pushing the upper side of the operation shaft


26


projecting from the penetration hole


28


B of the cover


28


, as shown in a sectional view in

FIG. 5

, the operation shaft


26


moves downwardly while depressing the operation spring


9


. As a result, the contact part


27


E of the contact piece


27


held at the side of the holding part


26


C elastically slides on the inner sides


28


D of the ribs


28




c


of the cover


28


, and the contact surface comes into contact with the fixed contacts


22


flush with the inner sides


28


D of the ribs


28


C. That is, the pair of fixed contacts


22


are electrically connected by way of the contact piece


27


.




At the same time, the lower side of the operation shaft


26


pushes the upper central side of the movable contact


4


, and the contact pressure spring


5


is depressed, and both ends or contact portions


4


A of the movable contact


4


depart from the bent lower sides or contact portions


3


A of the fixed contacts


3


, and the pair of fixed contacts


3


are electrically isolated.




As shown in a side view in

FIG. 6

, in the state that the operation shaft


26


is depressed by angle member


12


B formed integrally with brake pedal


12


, the outer circumference of the bearing


28


A of the push-switch


30


is mounted on a car body by a stopper


13


. The angle member


12


B is held on the car body rotatably by means of an upper end support


12


A.




Further, as shown in

FIG. 6

, a connector


14


is fitted to the push switch


30


. The fixed contacts


22


are connected to an electronic circuit


16


for controlling an automatic drive function for keeping a running speed constant, through a power supply unit


15


. The fixed contacts


3


are connected to stop-lamps


17


of the automobile similarly through the power supply unit


15


.




Thus, in the depressed state of the operation shaft


26


of the push-switch


30


, when stepping on the brake pedal


12


as indicted by a broken line in

FIG. 6

, the angle member


12


B rotates about the support


12


A. As a result, the operation shaft


26


returns to the state shown in

FIG. 1

by the thrusting force of the contact pressure spring


5


and operation spring


9


. That is, the contact piece


27


departs from the fixed contacts


22


, and the automatic drive function of the electronic circuit


16


is canceled.




At the same time, by the thrusting force of the contact pressure spring


5


, both ends or contact portions


4


A of the movable contact


4


come into contact with the bent lower sides or contact portions


3


A of the pair of fixed contacts


3


, and hence the stop-lamps


17


are activated. As a result, stepping on the brake pedal


12


is noticed.




Thus, according to the invention, without riveting, fusing or crimping, the fixing part


27


A of the contact piece


27


can be instantly held on the holding part


26


C of the operation shaft


26


. Therefore, when holding and fixing the contact piece


27


on the operation shaft


26


, the contact piece is hardly deformed. That is, the contacts can be held in a stable contacting state, and an easy-to-assemble and inexpensive push-switch can be obtained.




Also according to the invention, each rib


28


C is disposed in the lower side of the cover


28


, with the inner side


28


D flush with the contact surface


22


B of a respective one of the fixed contacts


22


, and the contact part


27


E of the contact piece


27


elastically abuts the inner side


28


D of each rib


28


C, and the switch is assembled in the state of temporarily holding the operation shaft


26


on the cover


28


. Accordingly, when assembling the operation shaft


26


holding the contact piece


27


and the case


21


, the contact piece


27


is hardly deformed. That is, the contact state of the contacts is further stabilized, and an inexpensive push-switch is obtained. The assembling operation may also be automated easily.




Moreover, according to the invention, by fitting the lower end of each rib


28


C, projecting downwardly to the lower side of the cover


28


, to the upper end of the fixed contacts


22


, in addition to holding the fixed contacts


22


on the case


21


by fusing or crimping, the lower end


28


E of each rib


28


C of the cover


28


abuts the upper end


22


A of a respective one of the fixed contacts


22


. Therefore, if an external force is applied to the lower end of the fixed contacts


22


, projecting outwardly of the case


21


, the fixed contacts


22


can be held more firmly and securely.




Furthermore, in the invention, the central protrusion


27


C of the fixing part


27


A of the contact piece


27


is formed like a tongue, and with the protrusion


27


C slightly deflected, the lower end elastically abuts the lower end


26


E of the recess


26


B of the holding part


26


C of the operation shaft


26


. As a result, looseness of the contact piece


27


is eliminated, and the contact state of the contacts is further stabilized.



Claims
  • 1. A push-switch comprising:an electrically insulating tubular case having an open end and a closed end; at least one electrical contact projecting from said closed end of said electrically insulating tubular case towards said open end of said electrically insulating tubular case, said at least one electrical contact having a contact surface; an operation shaft accommodated in said electrically insulating tubular case for movement between said open end and said closed end; a holding part on a side of said operation shaft, said holding part defining grooves at opposite sides of said holding part and a recess between said grooves; a contact piece having a fixing part positioned within said grooves and a protrusion directed towards said operation shaft and positioned within said recess such that said contact piece is attached to said operation shaft via said holding part, and also having at least one arm having an electrical contact thereon for sliding engagement with said contact surface of said at least one electrical contact upon movement of said operation shaft between said closed end and said open end; a resilient member in said electrically insulating tubular case for urging said operation shaft from said closed end towards said open end; and a cover closing said open end of said electrically insulating tubular case, said cover having an opening receiving said operation shaft.
  • 2. The push-switch according to claim 1,wherein said electrically insulating tubular case comprises an insulating resin tubular case, and wherein said open end corresponds to a top of said insulating resin tubular case and said closed end corresponds to a bottom of said insulating resin tubular case, such that said operation shaft is accommodated in said insulating resin tubular case for linear movement between said top and said bottom of said insulating resin tubular case.
  • 3. The push-switch according to claim 2,wherein said at least one electrical contact comprises two electrical contacts fixed to said bottom of said insulating resin tubular case and projecting therefrom towards said top of said insulating resin tubular case, and wherein said at least one arm having an electrical contact thereon comprises plural arms each having an electrical contact thereon and said contact piece comprises a thin elastic metal plate, such that said plural arms are deflected when said electrical contacts on said plural arms are in sliding contact with said two electrical contacts upon linear movement of said operation shaft between said top and said bottom of said insulating resin tubular case.
  • 4. The push-switch according to claim 3,wherein said resilient member comprises a slightly compressed coil spring for urging said operation shaft away from said bottom of said insulating resin tubular case, and wherein said opening in said cover comprise a central opening of said cover.
  • 5. The push-switch according to claim 4,wherein said grooves comprise U-shaped grooves and said recess is centrally located between said U-shaped grooves, and wherein said fixing part includes tongues extending from opposite ends thereof, respectively, and said fixing part is positioned within said grooves by having said tongues positioned within said U-shaped grooves, respectively.
  • 6. The push-switch according to claim 5,wherein said recess is defined by an open upper end and a lower surface, and wherein said protrusion is positioned within said recess such that said protrusion engages said lower surface.
  • 7. The push-switch according to claim 6,further comprising two ribs projecting away from a lower side of said cover, with an inner side of each of said two ribs being flush with said contact surface of each of said two electrical contacts, respectively, such that said plural arms are deflected when said electrical contacts on said plural arms are in contact with said inner side of each of said two ribs, respectively.
  • 8. The push-switch according to claim 7,wherein a lower surface of each of said two ribs abuts a respective upper surface of each of said two electrical contacts.
  • 9. The push-switch according to claim 6,wherein said protrusion comprises a tongue such that a lower end of said tongue elastically engages said lower surface of said recess.
  • 10. The push-switch according to claim 1,further comprising at least one rib projecting away from a lower side of said cover, with an inner side of said at least one rib being flush with said contact surface of said at least one electrical contact such that said electrical contact on said at least one arm is arranged for sliding engagement with said inner side of said at least one rib.
  • 11. The push-switch according to claim 10,wherein a lower surface of said at least one rib abuts an upper surface of said at least one electrical contact.
  • 12. The push-switch according to claim 1,wherein said recess is defined by an open upper end and a lower surface, and wherein said protrusion comprises a tongue such that a lower end of said tongue elastically engages said lower surface of said recess.
  • 13. A method of manufacturing a push-switch, comprising:in an electrically insulating tubular case having an open end and a closed end with at least one electrical contact projecting from said closed end towards said open end, accommodating an operation shaft for movement between said open end and said closed end; attaching a contact piece to said operation shaft by positioning a fixing part of said contact piece into grooves provided at opposite ends of a holding part provided on a side of said operation shaft, and by positioning a protrusion of said contact piece directed toward said operation shaft into a recess of said holding part located between said grooves, such that upon movement of said operation shaft between said closed end and said open end an electrical contact on at least one arm of said contact piece slidably engages with a contact surface of said at least one electrical contact; positioning a resilient member in said electrically insulating tubular case for urging said operation shaft from said closed end towards said open end; and closing said open end of said electrically insulating tubular case with a cover having an opening such that said operation shaft is received within said opening.
  • 14. The method according to claim 13,wherein accommodating an operation shaft in an electrically insulating tubular case comprises accommodating said operation shaft in an insulating resin tubular case, and wherein said open end corresponds to a top of said insulating resin tubular case and said closed end corresponds to a bottom of said insulating resin tubular case, such that accommodating said operation shaft in said insulating resin tubular case comprises accommodating said operation shaft in said insulating resin tubular case for linear movement between said top and said bottom of said insulating resin tubular case.
  • 15. The method according to claim 14,wherein said at least one electrical contact comprises two electrical contacts fixed to said bottom of said insulating resin tubular case and projecting therefrom towards said top of said insulating resin tubular case, such that accommodating said operation shaft in said insulating resin tubular case for linear movement between said top and said bottom of said insulating resin tubular case comprises accommodating said operation shaft in said insulating resin tubular case for linear movement between said top and said bottom with said two electrical contacts fixed to said bottom, and wherein said at least one arm having an electrical contact thereon comprises plural arms each having an electrical contact thereon and said contact piece comprises a thin elastic metal plate, such that attaching said contact piece to said operation shaft by positioning a fixing part of said contact piece into grooves provided at opposite ends of a holding part provided on a side of said operation shaft and by positioning a protrusion of said contact piece into a recess of said holding part located between said grooves allows for said plural arms to be deflected when said electrical contacts on said plural arms are in sliding contact with said two electrical contacts upon linear movement of said operation shaft between said top and said bottom of said insulating resin tubular case.
  • 16. The method according to claim 15,wherein said resilient member comprises a slightly compressed coil spring, such that positioning a resilient member in said electrically insulating tubular case comprises positioning said slightly compressed coil spring in said insulating resin tubular case for urging said operation shaft away from said bottom of said insulating resin tubular case, and wherein said opening in said cover comprises a central opening of said cover, such that closing said open end of said electrically insulating tubular case with said cover comprises closing said top of said insulating resin tubular case with said cover whereby said operation shaft is received within said central opening.
  • 17. The method according to claim 16,wherein said grooves comprise U-shaped grooves, said recess is centrally located between said U-shaped grooves, and said fixing part includes tongues extending from opposite ends thereof, respectively, such that attaching a contact piece to said operation shaft by positioning a fixing part of said contact piece into grooves and by positioning a protrusion of said contact piece into a recess of said holding part located between said grooves comprises attaching said contact piece to said operation shaft by passing said tongues into said U-shaped grooves from a bottom of said U-shaped grooves, respectively, and by positioning said protrusion in said centrally located recess.
  • 18. The method according to claim 17,wherein said recess is defined by an open upper end and a lower surface, such that positioning said protrusion into said centrally located recess comprises positioning said protrusion into said centrally located recess such that said protrusion engages said lower surface.
  • 19. The method according to claim 18,wherein two ribs project away from a lower side of said cover with an inner side of each of said two ribs being flush with said contact surface of each of said two electrical contacts, respectively, upon closing of said top with said cover, such that closing said top of said insulating resin tubular case with said cover allows for said plural arms to be deflected when said electrical contacts on said plural arms are in contact with said inner side of each of said two ribs, respectively.
  • 20. The method according to claim 19,wherein closing said top of said insulating resin tubular case with said cover comprises: inserting said operation shaft into said central opening of said cover, after attaching said contact piece to said operation shaft, such that said electrical contacts on said plural arms flexibly engage said inner side of each of said two ribs, respectively; and while maintaining the flexible engagement between said electrical contacts on said plural arms and said inner side of each of said two ribs, respectively, combining said cover with said insulating resin tubular case.
  • 21. The method according to claim 13,wherein at least one rib projects away from a lower side of said cover with an inner side of said at least one rib being flush with said contact surface of said at least one electrical contact upon closing of said open end with said cover, such that closing said open end of said electrically insulating tubular case with said cover allows for said contact on said at least one arm to be in contact with said inner side of said at least one rib.
  • 22. The method according to claim 21,wherein closing said open end of said electrically insulating tubular case with said cover comprises: inserting said operation shaft into said opening of said cover, after attaching said contact piece to said operation shaft, such that said electrical contact on said at least one arm flexibly engages said inner side of said at least one rib; and while maintaining the flexible engagement between said electrical contact on said at least one arm and said inner side of said at least one rib, combining said cover with said electrically insulating tubular case.
  • 23. A push-switch comprising:an electrically insulating tubular case having an open end and a closed end; at least one electrical contact projecting from said closed end of said electrically insulating tubular case towards said open end of said electrically insulating tubular case, said at least one electrical contact having a contact surface; an operation shaft accommodated in said electrically insulating tubular case for movement between said open end and said closed end; a contact piece attached to said operation shaft, said contact piece having at least one arm having an electrical contact thereon for sliding engagement with said contact surface of said at least one electrical contact upon movement of said operation shaft between said closed end and said open end; a resilient member in said electrically insulating tubular case for urging said operation shaft from said closed end towards said open end; a cover closing said open end of said electrically insulating tubular case, said cover having an opening receiving said operation shaft; and at least one rib projecting away from a lower side of said cover, with an inner side of said at least one rib being flush with said contact surface of said at least one electrical contact such that said electrical contact on said at least one arm is arranged for sliding engagement with said inner side of said at least one rib.
  • 24. A method of manufacturing a push-switch, comprising:in an electrically insulating tubular case having an open end and a closed end with at least one electrical contact projecting from said closed end towards said open end, accommodating an operation shaft for movement between said open end and said closed end; attaching a contact piece to said operation shaft, said contact piece having at least one arm with an electrical contact thereon that is arranged to engage with a contact surface of said at least one electrical contact upon movement of said operation shaft between said open end and said closed end; positioning a resilient member in said electrically insulating tubular case for urging said operation shaft from said closed end towards said open end; and closing said open end of said electrically insulating tubular case with a cover having an opening such that said operation shaft is received within said opening, wherein at least one rib projects away from a lower side of said cover with an inner side of said at least one rib being flush with said contact surface of said at least one electrical contact upon closing of said open end with said cover, whereby closing said open end of said electrically insulating tubular case with said cover comprises (i) inserting said operation shaft into said opening of said cover, after attaching said contact piece to said operation shaft, such that said electrical contact on said at least one arm flexibly engages said inner side of said at least one rib, and (ii) while maintaining the flexible engagement between said electrical contact on said at least one arm and said inner side of said at least one rib, combining said cover with said electrically insulating tubular case.
Priority Claims (1)
Number Date Country Kind
2000-111756 Apr 2000 JP
US Referenced Citations (7)
Number Name Date Kind
3346708 Morra Oct 1967 A
RE28555 Koepke Sep 1975 E
4137440 Bryant Jan 1979 A
4733027 Hirata Mar 1988 A
5670762 Futamura Sep 1997 A
5828024 Takano et al. Oct 1998 A
6054654 Ebata Apr 2000 A