The present invention relates to a push switch and a switch module.
Push switches are known as button switches used in, for example, portable and on-board audio devices and digital camera VTRs and mobile communication devices such as cellular phones.
The push switch 100 includes a substrate 101, a movable member 102, a first pressing member 103, a second pressing member 104, a housing 105, a first fixed contact point 106, and second fixed contact points 107.
The substrate 101 includes a recess formed in its surface, the first fixed contact point 106 is disposed at the center of the recess, and the second fixed contact points 107 are disposed around the recess. The movable member 102 is a dome-shaped flexible conductive member, and is disposed so that its end parts are in contact with the second fixed contact points 107. The first pressing member 103 is a resin sheet member forming two connected disks having different diameters. The second pressing member 104 is a hemispherical member made of a synthetic resin. The bottom surface of the second pressing member 104 is bonded to the lower surface of the first pressing member 103, and the top of the spherical surface of the second pressing member 104 is in contact with the top of the movable member 102. The housing 105 is bonded to the upper part of the substrate 101 to form, together with the recess in the substrate 101, a space for accommodating the movable member 102, the lower part of the first pressing member 103, and the second pressing member 104.
When the upper surface of the first pressing member 103 is pressed, the curve of the movable member 102 is inverted so that the central portion, including the top, of the movable member 102 comes into contact with the first fixed contact point 106. When the top of the movable member 102 comes into contact with the first fixed contact point 106, the first fixed contact point 106 and the second fixed contact points 107 establish conduction between them via the movable member 102.
When the upper surface of the first pressing member 103 is pressed, the movable member 102 functions as a spring which generates a spring load acting opposite to a force that presses the upper surface of the first pressing member 103. Upon pressing of the upper surface of the first pressing member 103, the spring load of the movable member 102 that acts opposite to the pressing direction produces a sense of click.
Patent Literature 2 discloses a thin switch capable of ensuring a sufficient stroke length in switch operation and improving a feeling upon switch operation. The thin switch described in Patent Literature 2 includes a surface sheet, a dome sheet, a movable contact point, a fixed contact point, a spacer, and an elastic member. The dome sheet includes a dome portion bulging in a dome shape. The movable contact point is disposed on the lower surface of the dome portion. The fixed contact point is opposed to the movable contact point. The spacer opposes the lower surface of the surface sheet to the upper surface of the dome portion. The elastic member is interposed between the lower surface of the surface sheet 2 and the upper surface of the dome portion, and elastically deforms earlier than the dome portion for a pressing load received by the upper surface of the surface sheet.
(a) and (b) of
(a) of
(b) of
When the operation load rapidly increases in a manner depicted in (b) of
It is an exemplary object of the present invention to provide a push switch and a switch module in order to solve the above-mentioned problem. It is another exemplary object of the present invention to provide a push switch and a switch module that have a soft sensation when pressed.
Provided is a push switch including a substrate, a first fixed contact point disposed on a surface of the substrate, a second fixed contact point disposed around the first fixed contact point on the surface of the substrate, a convex dome-shaped movable member disposed on the surface of the substrate so that an end part of the movable member is in contact with the second fixed contact point, the movable member being pressed so as to invert the dome shape and thereby establish conduction between the first fixed contact point and the second fixed contact point, and a buffer member disposed above or below the movable member, the buffer member adjusting an operation load applied to the movable member during inversion of the dome shape.
Preferably, in the above push switch, the buffer member is a leaf spring interposed between the substrate and the movable member to cover the first fixed contact point.
Preferably, in the above push switch, the buffer member is conductive rubber mounted on the substrate to cover the first fixed contact point.
Preferably, in the above push switch, the substrate includes one of a through hole and an indentation in a portion with which the movable member comes into contact upon the inversion of the dome shape, the first fixed contact point is disposed around the one of the through hole and the indentation, and the buffer member is a leaf spring mounted on the substrate to cover the first fixed contact point and the one of the through hole and the indentation.
Preferably, the above push switch further includes an elastic protective sheet which covers the movable member.
Preferably, in the above push switch, the buffer member is an elastic protective sheet which covers the movable member.
Preferably, in the above push switch, the buffer member adjusts a change in the operation load for an amount of deformation of the movable member after establishment of the conduction between the first fixed contact point and the second fixed contact point.
Provided is a switch module including a common substrate, and a plurality of switch structures formed on the common substrate, the plurality of switch structures each including a first fixed contact point disposed on a surface of the common substrate, a second fixed contact point disposed around the first fixed contact point on the surface of the common substrate, a convex dome-shaped movable member disposed on the surface of the common substrate so that an end part of the movable member is in contact with the second fixed contact point, the movable member being pressed so as to invert the dome shape and thereby establish conduction between the first fixed contact point and the second fixed contact point, and a buffer member disposed above or below the movable member, the buffer member adjusting an operation load applied to the movable member during inversion of the dome shape.
According to the above push switch and switch module, it is possible to provide a push switch that has a soft sensation when pressed.
Hereinafter, with reference to the drawings, a switch module and a push switch according to the present invention will be explained in detail. However, it should be noted that the technical scope of the present invention is not limited to embodiments thereof and includes the invention described in claims and equivalents thereof.
The push switch 1 includes a substrate 10, a mold frame 16, an adhesive sheet 18, an upper spring 20, a lower spring 30, and a protective sheet 40.
A first fixed contact point 12 and second fixed contact points 14 are formed on the upper surface of the substrate 10. The first fixed contact point 12 is a conductor having a quadrate flat surface, and is disposed at the center of the upper surface of the substrate 10. Each second fixed contact point 14 is a conductor having a frame-shaped flat surface, and is disposed on the upper surface of the substrate 10 along the inner peripheral wall of the mold frame 16 so as to surround the first fixed contact point 12.
A pair of first electrodes 13a and 13b and a pair of second electrodes 15a and 15b are formed on the lower surface of the substrate 10, as illustrated as
The mold frame 16 is bonded to the upper surface of the substrate 10 through the adhesive sheet 18. The mold frame 16 is bonded to the substrate 10 so that the substrate 10 and the mold frame 16 form a space on the substrate 10 to accommodate the upper spring 20.
The upper spring 20 is a dome-shaped flexible conductive member, and is disposed on the substrate 10 so that its end parts are in contact with the second fixed contact points 14. Pressing the upper spring 20 inverts its dome shape to establish conduction between the first fixed contact point 12 and the second fixed contact points 14, and thereby turn on the switch. The upper spring 20 is made of, for example, stainless steel. The upper spring 20 exemplifies a movable member.
The upper spring 20 has not only a dome shape but also a cruciform shape defined by four triangular holes formed in it, as illustrated in
The lower spring 30 is an elongated flexible conductive member (leaf spring) interposed between the substrate 10 and the upper spring 20 to cover the first fixed contact point 12. The lower spring 30 is, for example, curved across the first fixed contact point 12, and adjusts the operation load applied to the upper spring 20 upon inversion of the dome shape of the upper spring 20. The lower spring 30 deforms so that its curve is crushed due to the load acting on it, but not inverted, unlike the upper spring 20. The two ends of the lower spring 30 are fixed to the substrate 10 by the adhesive sheet 18. The lower spring 30 is made of, for example, stainless steel. The lower spring 30 may be mounted on the first fixed contact point 12 to enable the switch to be turned on when the upper spring 20 and the lower spring 30 come into contact with each other. The lower spring 30 exemplifies a buffer member disposed below the movable member.
The protective sheet 40 is a flexible insulating resin sheet, and has its lower surface end parts bonded to the upper surface of the mold frame 16. The protective sheet 40 seals, together with the substrate 10 and the mold frame 16, a space for accommodating the upper spring 20. Although
The substrate 10 and the mold frame 16 include two holes 17, and the adhesive sheet 18 includes two holes 17′. A combination of the holes 17 and 17′ aligns the mold frame 16 and the adhesive sheet 18 with each other to assemble the push switch 1. The numbers of holes 17 and 17′ each may not be two. Further, the substrate 10 and the mold frame 16 may be integrated with an insert mold, instead of bonding the substrate 10 to the mold frame 16 through the adhesive sheet 18.
(a) and (b) of
(a) of
When the distance L between the upper spring 20 and the lower spring 30 satisfies L<s2, the upper spring 20 comes into contact with the lower spring 30 at the distance L before the upper spring 20 is fully inverted at the distance s2. Thereafter, applying an operation load deforms both the upper spring 20 and the lower spring 30. At this time, the operation load applied to the push switch 1 serves as a synthetic load of the upper spring 20 and the lower spring 30.
(b) of
With the push switch 1, although the upper spring 20 comes into contact with the lower spring 30 before complete inversion of the upper spring 20 (L<s2), the distance between the upper spring 20 and the lower spring 30 may be set such that the upper spring 20 comes into contact with the lower spring 30 after full inversion of the upper spring 20 (L≧s2). Even when L≧s2, since there exists an interval in which both the upper spring 20 and the lower spring 30 deform so that the operation load increases moderately, the operator of the push switch can experience a softer sensation.
(a) through (c) of
With the method represented in (a) of
With the method represented in (b) of
With the method represented in (c) of
Since the conductive rubber 32 is conductive, bringing, by pressing and inversion, an upper spring 20 into contact with the conductive rubber 32 establishes conduction between the first fixed contact point 12 and second fixed contact points 14 and thereby turns on the switch. After the upper spring 20 comes into contact with the conductive rubber 32, further pressing the upper spring 20 deforms the conductive rubber 32 and therefore increases the stroke of the push switch 2, as in the push switch 1. The conductive rubber 32 exemplifies a buffer member disposed below the movable member.
Since the leaf spring 34 is conductive, bringing, by pressing and inversion, the upper spring 20 into contact with the leaf spring 34 establishes conduction between the first fixed contact points 12 and second fixed contact points 14 and thereby turns on the switch. After the upper spring 20 comes into contact with the leaf spring 34, further pressing the upper spring 20 bends the leaf spring 34 inwards within the through hole 11 and therefore increases the stroke of the push switch 3, as in the push switch 1. The leaf spring 34 exemplifies a buffer member disposed below the movable member.
In place of the through hole 11, an indentation (step) may be formed on the upper surface of the substrate 10 at its central portion. In this case, since the leaf spring 34 bends inwards within the indentation, the same effect as in the use of the through hole 11 can be obtained.
With the push switch 4, the protective sheet 42 is elastic and therefore contracts by pressing, before the start of deformation of the upper spring 20. This can increase the stroke of the push switch 4 as in the push switch 1 even with no lower spring 30. The protective sheet 42 exemplifies a buffer member disposed above the movable member.
The elastic protective sheet 42 may substitute for the protective sheet 40 in each of the push switches 1 to 3 as well. This provides a double member for adjusting the operation load, thus further increasing the stroke, compared to the push switches 1 to 3.
The push switch 5 is different from the push switch 1 in terms of partially cutting the outer peripheral portions of a mold frame 16 and a protective sheet 40 and placing an LED 50 at the cut position. Other features of the push switch 5 are the same as in the push switch 1.
The push switch 5 is a light-emitting switch enabled to emit light as a whole by guiding light into the mold frame 16 and the protective sheet 40 using the LED 50. The LED 50 may be activated only when the push switch 5 is turned on, to indicate to that effect. Alternatively, the LED 50 may be activated regardless of ON/OFF of the switch, to enable the push switch 5 to be used even under dark environments.
The switch module 7 includes twelve sets of switch structures 70, similar to the push switch 1, formed on a common substrate 10′ for use in, for example, a numeric keypad for a portable terminal. Switch frames 80 and 85 and a switch pad 90 are disposed on each switch structure 70.
The switch structure 70 includes a first fixed contact point 12, a pair of first electrodes 13a and 13b, second fixed contact points 14, a pair of second electrodes 15a and 15b, an adhesive sheet 18, an upper spring 20, a lower spring 30, a mold frame 16, and a protective sheet 40. In other words, the switch structure 70 includes all parts other than the substrate 10 in the push switch 1. Recesses corresponding to projections of the switch frames 80 and 85 are formed in the mold frame 16 of the switch structure 70, as will be described later.
The switch frames 80 and 85 serve as components which connect the switch structure 70 and the switch pad 90 to each other. The switch frame 80 includes projections 82 and 84 to fit into the switch structure 70, and projections 83 and 81 to fit into the switch pad 90. The switch frame 85 includes projections 87 and 89 to fit into the switch structure 70, and projections 86 and 88 to fit into the switch structure 70.
The switch pad 90 includes a pressing unit 91 which is made of, for example, a resin and projects inwards. The pressing unit 91 is disposed in a portion corresponding to the central portion of the upper spring 20. When the user presses the switch pad 90, an operation load is applied to the upper spring 20 and the lower spring 30. Recesses corresponding to the projections of the switch frames 80 and 85 are formed in the switch pad 90. The sectional view illustrated as
First, twelve sets of configurations each including a first fixed contact point 12, four second fixed contact points 14, and holes 17 and 17′ are formed on a common substrate 10′, and lower springs 30 are disposed on the first fixed contact points 12. This state corresponds to portions other than the switch pad 90 depicted in
Next, the lower springs 30 and mold frames 16 are bonded onto the common substrate 10′ through adhesive sheets 18. Further, within spaces defined inside the mold frames 16, upper springs 20 are disposed above the lower springs 30 and protective sheets 40 are bonded to the upper surfaces of the mold frames 16. This state is represented as a portion E corresponding to the switch pad 90 in
Next, projections 82, 84, 87, and 89 of switch frames 80 and 85 are fitted into recesses formed in the mold frames 16. This state is represented as a portion F corresponding to the switch pad 90 in
Lastly, the projections 81, 83, 86, and 88 of the switch frames 80 and 85 are fitted into recesses formed in the switch pad 90. This state corresponds to the switch pad 90 represented in
Although in the above-described switch module 7, a plurality of switch structures 70 each corresponding to the aforementioned push switch 1 are arranged on the common substrate 10′, a switch module may be formed by arranging, on the common substrate 10′, switch structures corresponding to the above-described other push switches 2 to 5. Further, instead of including all configurations other than the substrate 10 of the push switch 1, the switch structures 70 may include only some of them or additionally include other configurations.
In the above-mentioned switch module 7, twelve switch pads are formed on the common substrate 10′ for use in, for example, a numeric keypad for a portable terminal. However, for example, more or fewer switch pads may be formed on the common substrate 10′ for use in a PC keyboard or operation input to other devices.
In the above-mentioned switch module 7, the switch frames 80 and 85 are employed to connect the switch structure 70 and the switch pad 90 to each other. However, the member disposed on the switch structure 70 is not limited to the switch pad 90, and a wide variety of pressing members having different configurations and shapes may be used. Connection between any of the aforementioned wide variety of pressing members and the switch structure 70 is not limited to the use of the switch frames 80 and 85, and may be carried out using other methods.
1, 2, 3, 4, 5 push switch
7 switch module
10 substrate
12 first fixed contact point
14 second fixed contact point
16 mold frame
18 adhesive sheet
20 upper spring
30 lower spring
32 conductive rubber
34 leaf spring
40, 42 protective sheet
50 LED
70 switch structure
80, 85 switch frame
90 switch pad
Number | Date | Country | Kind |
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2013-094409 | Apr 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/061774 | 4/25/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/175446 | 10/30/2014 | WO | A |
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8212160 | Tsao | Jul 2012 | B2 |
8803016 | Kang | Aug 2014 | B2 |
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20040026222 | Adachi | Feb 2004 | A1 |
20130087443 | Kikuchi | Apr 2013 | A1 |
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S57-197133 | Dec 1982 | JP |
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2004-079220 | Mar 2004 | JP |
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Entry |
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State Intellectual Property Office of the People's Republic of China, Office Action for Chinese patent application No. 201480023769.3, dated Oct. 26, 2016. |
Korean Intellectual Property Office, Office Action for KR Patent Application No. 10-2015-7032370, dated Mar. 7, 2017. |
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Number | Date | Country | |
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20160071665 A1 | Mar 2016 | US |