PUSH SWITCH

Abstract

A push switch includes a lower case having a recess therein, an inner and outer fixed contacts exposing from a bottom of the recess, a movable contact accommodated in the recess, an upper case attached to the lower case, an elastic operation body for sealing the recess of the lower case, and a push button provided on the elastic operation body. The movable contact has a dome shape having a concave surface facing the inner fixed contact by a distance, a convex surface opposite to the concave surface, and an outer peripheral end placed on the outer fixed contact. The upper case has a through-hole located above the recess of the lower case. The has a lower surface contacting the convex surface of the movable contact, an upper surface opposite to the lower surface, and an outer edge held between the upper case and the lower case while being compressed. The push button is inserted into the through-hole of the upper case movably. This push switch prevents dust from entering in the switch and operates reliably.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a cross-sectional view of a push switch according to an exemplary embodiment of the present invention.

FIG. 2 is an exploded perspective view of the push switch according to the embodiment.

FIG. 3 is a perspective view of an upper case and a push button of the push switch according to the embodiment.

FIG. 4 is a cross-sectional view of the push switch which is activated according to the embodiment.

FIG. 5 is a cross-sectional view of another push switch according to the embodiment.

FIG. 6 is a cross-sectional view of a conventional push switch.

FIG. 7 is an exploded perspective view of the conventional push switch.

FIG. 8 is a cross-sectional view of the conventional push switch which is activated.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIGS. 1 and 2 are a cross-sectional view and an exploded perspective view of push switch 601 according to an exemplary embodiment of the present invention, respectively.

Lower case 11 has of a box shape and is made of insulating resin. Lower case 11 has recess 11D opening upward. Inner fixed contact 2A and outer fixed contacts 3A and 3B expose from bottom 11E of recess 11D and are provided by insert molding. Inner fixed contact 2A is provided at the center of bottom 11E. Outer fixed contacts 3A and 3B are provided at an outer periphery of bottom 11E. Inner fixed contact 2A is located at the midpoint between outer fixed contacts 3A and 3B. Terminal 2 for connection to outside is connected to inner fixed contact 2A and extends from side wall 11A of lower case 11 to the outside of the case. Terminal 3 for connection to outside is connected to outer fixed contacts 3A and 3B and extends from side wall 11A of lower case 11 to the outside of the case. Recess 11D of lower case 11 is surrounded by upper surface 11F of side wall 11A contacting lower surface 14E of upper case 14.

Movable contact 4 is made of an elastic thin metal plate having a dome shape having convex surface 4A, concave surface 4B opposite to convex surface 4A, and outer peripheral end 4C. Outer peripheral end 4C is placed on fixed contacts 3A and 3B. Deepest point 4F of concave surface 4B faces inner fixed contact 2A by a distance between them.

Elastic operation body 12 made of elastic insulating material, such as silicon rubber, has flange section 12A having a circular disk shape, upper projection 12B protruding from the center of upper surface 12F of flange section 12A, lower projection 12C protruding from the center of lower surface 12K flange section 12A, and tubular section 12D which is provided at an entire outer edge of flange section 12A and which protrudes from upper surface 12F. Lower surface 12M of lower projection 12C, i.e., lower surface 12M of elastic operation body 12, contacts top 4G of convex surface 4A of movable contact 4. An edge of lower surface 12K under tubular section 12D is placed on step section 11B provided in an entire circumference of side wall 11A of lower case 11.

Push button 13 has columnar section 13A and flange 13B which is provided at its lower end of columnar section 13A and which is provided unitarily with columnar section 13A. Recess 13C is provided in the center of lower surface 13D of flange 13B. Push button 13 contacts upper surface 12L of upper projection 12B, i.e., upper surface 12L of elastic operation body 12, such that an upper part of upper projection 12B of elastic operation body 12 is inserted into recess 13C.

Upper case 14 made of insulating resin upper case 14 has through-hole 14A penetrating through the case. Side wall 14C around through-hole 14A includes step section 14D having a surface facing downward. Upper case 14 is attached to lower case 11 with projection 11C of lower case 11 collapsed, and covers recess 11D of lower case 11.

Push button 13 is inserted into through-hole 14A of upper case 1, and is supported movably in up and down directions. Push button 13 has columnar section 13A protruding upward from through-hole 14A. Upper surface 13F of flange 13B of push button 13 contacts step section 14D of through-hole 14A. In push switch 601, when push button 13 is not activated, push button 13 presses and compresses upper projection 12B of elastic operation body 12 slightly. Elastic operation body 13 urges push button 13 upward and urges flange 13B toward step section 14D, thus preventing push button 13 from wobbling.

As shown in FIG. 2, flange 13B of push button 13 has a track shape provided by cutting a circular shape with two planes 13G in parallel to each other. Portion 14G of through-hole 14A of upper case 14 lower than step section 14D, i.e., closer to lower case 11 than step portion 14D, has a cross section of a track shape according to the track shape of flange 13B. Planes 13G restrict the rotation of push button 13 while push button 13 is pushed, thereby allowing push button 13 to be easily activated.

Before upper case 14 is attached to lower case 11, tubular section 12D of elastic operation body 12 has thickness 12G (FIG. 2) larger than distance 11G from upper surface 11F of side wall 11A surrounding recess 11D of lower case 11 to step section 11B, i.e., distance 11G from upper surface 11F of lower case 11 to an outer periphery of lower surface 14E of upper case 14 arranged to position tubular section 14D between upper surface 11F of lower case 11 and the outer periphery of lower surface 14E of upper case 14. This structure allows tubular section 12D to be held and compressed between step section 11B of lower case 11 and the outer periphery of lower surface 14E of upper case 14 after upper case 14 is attached to lower case 11. Being held, elastic operation body 12 seals recess 11D of lower case 11 from the outside of push switch 601. Recess 11D while being sealed from the outside of push switch 601 accommodates therein movable contact 4 and has inner fixed contact 2A and outer fixed contacts 3A and 3B exposing therein.

FIG. 3 is a perspective view of push button 13 and upper case 14. Cylindrical projection (tubular projection) 14B is provided at lower end of through-hole 14A of upper case 14. Cylindrical projection 14B has a diameter smaller than that of tubular section 12D of elastic operation body 12, and extends downward. After push switch 601 is assembled, cylindrical projection 14B is located inside tubular section 12D of elastic operation body 12, as shown in FIG. 1. Outer circumference surface 14F of cylindrical projection 14B is located close to inner circumference surface 12H of tubular section 12D such that small gap 12J is provided entirely around outer circumference surface 14F.

An operation of push switch 601 will be described below. FIG. 4 is a cross-sectional view of push switch 601 which is activated.

When a pressing force is applied to push button 13 protruding upward from through-hole 14A of upper case 14, push button 13 presses upper projection 12B of elastic operation body 12 inserted into recess 13C of push button 13. Elastic operation body 12 moves downward so that flange section 12A accordingly expands downward to have a bowl shape projecting downward. Elastic body 12 applies a pressure to top 4G of convex surface 4A of movable contact 4 via lower projection 12C. The thickness of flange section 12A is determined such that elastic operation body 12 compressed in a longitudinal direction from upper projection 12B to lower projection 12C.

When the pressing force applied to push button 13 is increased, movable contact 4 having the dome shape is elastically inverted with a click feeling, and has deepest point 4F of concave surface 4B contact inner fixed contact 2A. This operation connects outer fixed contacts 3A and 3B with inner fixed contact 2A via movable contact 4 to connect electrically between terminals 2 and 3, thereby turning on push switch 601.

After movable contact 4 contacts inner fixed contact 2A, the pressing force applied to push button 13 can be further increased to further compress upper projection 12B and lower projection 12C of elastic operation body 12, as shown in FIG. 4, while movable contact 4 continues to contact inner fixed contact 2A.

When the pressing force applied to push button 13 is cancelled, the shape of compressed elastic operation body 12 returns to its original shape, and accordingly, push back push button 13 upward. At this moment, an elastic force of movable contact 4 causes the shape of movable contact 4 to return to the original dome shape by its self restoration with a click feeling, thereby removing deepest point 4F of concave surface 4B from inner fixed contact 2A. Outer fixed contact 3A is accordingly disconnected electrically from outer fixed contact 3B, thereby turning off push switch 601, as shown in FIG. 1.

In order to move push button 13 in the up and down directions in through-hole 14A of upper case 14, gap 601A is necessarily provided between push button 13 and upper case 14. Dust existing at the outside of switch 601 may pass gap 601A to reach upper surface 12F of flange section 12A of elastic operation body 12.

However, the dust entering into gap 601A cannot enter into recess 11D since flange section 12A of elastic operation body 12 seals recess 11D of lower case 11. That is, while flange section 12A expands and contracts during the pressing of push button 13, tubular section 12D is compressed, and flange section 12A and tubular section 12D securely seal recess 11D. This prevents movable contact 4 from having a contact failure with fixed contacts 2A, 3A, and 3B due to the dust. Even if dust reaches upper surface 12F of flange section 12A, tubular section 12D protruding upward from upper surface 12F of flange section 12A restricts the movement of the dust and prevents the dust from entering into recess 11D.

Outer circumference surface 14F of cylindrical projection 14B extending downward from the periphery of through-hole 14A of upper case 14 is close to inner circumference surface 12H of tubular section 12D of elastic operation body 12 by small gap 12J between surfaces 14F and 12H. Gap 12J restricts the upward movement of the dust reaching upper surface 12F of flange section 12A, thereby preventing the dust from reaching an upper surface of tubular section 12D. When push button 13 is pressed, flange section 12A expands and contracts to generate a force which pushes tubular section 12D towards the center of elastic operation body 12. Inner circumference surface 12H of tubular section 12D is located close to outer circumference surface 14F of cylindrical projection 14B of upper case 14. Cylindrical projection 14B hence prevents tubular section 12D from being pushed towards the center of elastic operation body 12. That is, when push button 13 is pressed, tubular section 12D of elastic operation body 12 deforms to become tubular section 212D denoted by the broken line of FIG. 4. Cylindrical projection 14B of upper case 14 contacts tubular section 212D (12D) which deforms, thereby preventing tubular section 212D (12D) from further deforming. A gap is not produced between tubular section 12D and upper case 14 or between tubular section 12D and lower case 11 even when push button 13 is pressed. Accordingly, recess 11D is continuously sealed securely to prevent a contact failure between movable contact 4 and fixed contacts 2A, 3A, and 3B.

FIG. 5 is a cross-sectional view of another push switch 602 according to the embodiment. In FIG. 5, the same components as those shown in FIG. 1 are denoted by the same reference numerals, and their description will be omitted. Push switch 602 includes elastic operation body 112 instead of elastic operation body 12 of push switch 601. Elastic operation body 112 has flange section 112A, upper projection 112B, lower projection 112C, and tubular section 112D which have the same shapes as those of flange section 12A, upper projection 12B, lower projection 12C, and tubular section 12D of elastic operation body 12 shown in FIG. 1, respectively. Outer circumference surface 14F of cylindrical projection 14B of upper case 14 contacts inner circumference surface 112H of tubular section 112D of elastic operation body 112. This structure securely prevent tubular section 112D from being pushed towards the center when push button 13 is pressed. However, this structure may prevent upper case 14 from being assembled easily to elastic operation body 112. Thus, gap 12J having a size determined appropriately, as shown in FIG. 1, is preferably provided between upper case 14 and elastic operation body 12.

The length of cylindrical projection 14B of upper case 14 is preferably determined, such that the lower end of cylindrical projection 14B contacts upper surface 12F of flange section 12A of elastic operation body 12. That is, the length may be the same as the height from upper surface 12F of flange section 12A of tubular section 12D. Cylindrical projection 14B may have this length preferably in dust resistance in preventing tubular section 112D from being pushed towards the center. This length is preferably determined to be an appropriate value in consideration of an easy assembly of switch 601.

Claims

1. A push switch comprising: a lower case made of insulating resin, the lower case having a recess provided therein, the recess of the lower case having a bottom;an inner fixed contact exposing from the bottom of the recess of the lower case;an outer fixed contact exposing from the bottom of the recess of the lower case;a movable contact accommodated in the recess, the movable contact being made of a metal plate having a dome shape, the dome shape having a concave surface, a convex surface opposite to the concave surface, and an outer peripheral end, the concave surface of the dome shape facing the inner fixed contact by a distance between the concave surface and the inner fixed contact, the outer peripheral end being placed on the outer fixed contact;an upper case attached to the lower case, the upper case having a through-hole located above the recess of the lower case;an elastic operation body for sealing the recess of the lower case, the elastic operation body having a lower surface, an upper surface opposite to the lower surface, and an outer edge, the lower surface of the elastic operation body contacting the convex surface of the movable contact, the outer edge held between the upper case and the lower case while being compressed; anda push button provided on the upper surface of the elastic operation body, the push button being inserted into the through-hole of the upper case movably.

2. The push switch according to claim 1, wherein the elastic operation body includes a flange section having the outer edge, anda tubular section protruding entirely from the outer edge of the flange section towards the upper case, the tubular section having an inner circumference surface, andthe upper case includes a tubular projection extending from a periphery of the through-hole towards the flange section of the elastic operation body, the tubular projection having an outer circumference surface facing the inner circumference surface of the tubular section of the elastic operation body by a gap between the outer circumference surface of the tubular projection and the inner circumference surface of the tubular section of the elastic operation body.

3. The push switch according to claim 1, wherein the elastic operation body includes a flange section having the outer edge, anda tubular section protruding entirely from the outer edge of the flange section towards the upper case, the tubular section having an inner circumference surface, andthe upper case includes a tubular projection extending from a periphery of the through-hole towards the flange section of the elastic operation body, the tubular projection having an outer circumference surface contacting the inner circumference surface of the tubular section of the elastic operation body.