The present invention relates to fluid flow systems, and more particularly to a push-fit joint assembly, device and method that facilitates the simple connection, disconnection, repair and re-use of piping and tubing system parts without coining or threaded end caps.
Piping systems exist to facilitate the flow of fluids (e.g., liquid, gas (such as air) or plasma). For example, homes, schools, medical facilities, commercial buildings and other occupied structures generally require integrated piping systems so that water and/or other fluids can be circulated for a variety of uses. Liquids and/or gases such as cold and hot water, breathable air, glycol, compressed air, inert gases, cleaning chemicals, waste water, plant cooling water and paint and coatings are just some examples of the types of fluids and gases that can be deployed through piping systems. Tubing and piping types can include, for example, copper, stainless steel, CPVC (chlorinated polyvinyl chloride) and PEX (cross-linked polyethylene). For purposes of the present disclosure, the term “pipe” or “piping” will be understood to encompass one or more pipes, tubes, piping elements and/or tubing elements.
Piping connections are necessary to join various pieces of pipe and must be versatile in order to adapt to changes of pipe direction required in particular piping system implementations. For example, fittings and valves may be employed at the ends of open pieces of pipe that enable two pieces of pipe to fit together in a particular configuration. Among fitting types there are elbows, “tees”, couplings adapted for various purposes such as pipe size changes, ends, ball valves, stop valves, and partial angle connectors, for example.
In the past, pipe elements have been traditionally connected by welding and/or soldering them together using a torch. Soldering pipe fittings can be time-consuming, unsafe, and labor intensive. Soldering also requires employing numerous materials, such as copper pipes and fittings, emery cloths or pipe-cleaning brushes, flux, silver solder, a soldering torch and striker, a tubing cutter and safety glasses, for example. The process for soldering pipes can proceed by first preparing the pipe to be soldered, as the copper surface must be clean in order to form a good joint. The end of the pipe can be cleaned on the outside with emery cloth or a specially made wire brush. The inside of the fitting must be cleaned as well. Next, flux (a type of paste) can be applied to remove oxides and draw molten solder into the joint where the surfaces will be joined. The brush can be used to coat the inside of the fitting and the outside of the pipe with the flux. Next, the two pipes are pushed together firmly into place so that they “bottom out”—i.e., meet flush inside the fitting. The tip of the solder can be bent to the size of the pipe in order to avoid over-soldering. With the pipes and fitting in place, the torch is then ignited with the striker or by an auto-strike mechanism to initiate soldering. After heating for a few moments, if the copper surface is hot enough such that it melts when touched by the end of the solder, the solder can then be applied to the joint seam so that it runs around the joint and bonds the pipe and fitting together.
In recent years, push-fit technology has been employed with piping systems to reduce the dangers and time involved in soldering joints. Push-fit methods require minimal knowledge of pipe fittings and involve far fewer materials than soldering. For example, one may only need the pipes, quick-connect fittings, a chamfer/de-burring tool and tubing cutter in order to connect pipes using push-fit technology.
The steps involved in connecting piping systems using push-fit technology can be outlined as follows. First, the pipe is cut to the appropriate length and the end of the pipe is cleaned with the de-burring tool. Then the pipe and fitting are pushed together for connection. The fitting is provided with a fastening ring (also called a collet, grip ring or grab ring) having teeth that grip the pipe as it is inserted. The fastening ring device is employed to provide opposing energy, preventing the device from disconnection while creating a positive seal. Accordingly, no wrenches, clamping, gluing or soldering is involved. Push-fit and/or quick-connect technology for piping systems can be obtained, for example, through Quick Fitting, Inc. of Warwick, R.I., USA, suppliers of the CoPro®, ProBite®, LocJaw™, BlueHawk™ CopperHead® and Push Connect® lines of push fittings and related products. Also, such technology is described, for example, in U.S. Pat. Nos. 7,862,089, 7,942,161, 8,205,915, 8,210,576, 8,398,122, 8,480,134, 8,844,974 and 8,844,981, the disclosures of which are incorporated herein by reference in their entireties.
In past pipe coupling technology, the fastening ring is inserted into the fitting body along with a plastic grip ring support that typically fails under extensive tensile testing. Further, the coupling must then be either coin rolled, glued or receive a threaded cap member to retain the fastening ring inside the fitting body. In addition to the added steps for the manufacture and assembly of the coupling, the strength of the plumbing joint is determined by the retaining cap member. The additional steps and components add significant labor and manufacturing costs to the final product cost and reduce the overall production capability due to the extensive time required for proper assembly.
In addition to the above, when using a threaded retaining cap method, the process of cutting threads into the fitting body and the retaining cap elevates the cost of machining the fitting components. Further, the threaded end cap method requires mechanical assembly as well as the added cost and application of a thread sealant to the threads. In prior efforts that employ a coined retaining cap method, the process of coining the fitting body as the retaining cap significantly increases the cost of final assembly of the fitting. Additionally, the coining process permanently encapsulates the fastening ring inside the fitting, whereby the fastening ring cannot be removed without complete destruction of the ring and fitting.
Along with additional assembly steps and increased manufacturing costs, past pipe fittings and connection methods do not allow repair for various reasons. In some cases, this is because they are factory sealed, for example. In other cases, it is because the separation of the fitting from the pipe can damage or induce wear on the parts. For example, some push-to-connect fittings provide permanently fixed demounting rings for removing the fittings. The demounting rings can be depressed axially to lift the fastening ring teeth off of the surface of the inserted pipe, such that the pipe can then be withdrawn. This arrangement, however, can subject the fittings to tampering and shorter life. In addition, while fastening ring devices work effectively as an opposing retaining member, their functionality makes them nearly impossible to dismount, remove or detach for re-use. The fastening rings are thus permanently affixed unless they are cut and removed, which then destroys the fastening ring.
Whether connected by traditional soldering methods or with push-fit methods, past efforts have been specifically provided for the connection of like materials and lack the ability to connect two unlike materials, such as copper with CPVC, PEX or stainless steel, or any other combination of unlike materials. Past methods further invariably require the replacement of fittings and valves, and do not allow re-use of the fittings or valves in instances where only a small internal component needs to be repaired or replaced. Further, past products and methods do not provide enhanced protective retainers among various packing components such that, in the event of degrading or catastrophic failure of internal parts, such parts would be precluded from separating or moving out of the fitting.
The present invention provides, in part, a push fitting assembly package that facilitates the re-use of push fittings without damage to the fitting elements or the pipe. The present invention connects piping using no tools, clamps, solder or glues, while creating a leak-free seal at the connected joining area. Further, the present invention can join both like and unlike piping elements without coining or threading the elements into place. The present invention also provides a protective retainer on various packing components such that, in the event of degrading or catastrophic failure of internal parts, such parts would be precluded from separating. As described, various embodiments of the present invention can withstand up to 3600 pounds of pressure or more, and are thus employable within a heating, ventilation and air-conditioning (HVAC) environment.
The quick connection pipe joint assembly package provided as part of the present invention employs a release pusher member that, when removed, exposes the clamping, sealing and fastening mechanisms of the fitting. The release pusher member, also called the “release pusher” moves axially and can push the fastening ring of the present invention in order to facilitate the release of a cylindrical object such as a piping element held within the fitting.
For purposes of the present disclosure, a fitting (also referred to as a body member) can encompass a valve member and other piping elements including, but not limited to: a coupling joint, an elbow joint, a tee joint, a stop end, a ball valve member, tubing and other objects having cylindrical openings. In one embodiment of the present invention, one or more sealing member gasket inserts (e.g., O-ring members) fits within a first sealing ring compartment defined in the interior wall of the fitting. In addition, a fastening ring support compartment is machined into the interior wall to retain at least a portion of the body of the fastening ring. The interior housing elements provide integrated support for the sealing member(s) and fastening ring when opposing force is applied to piping elements that have been inserted into the fitting. In various embodiments, a retaining ring and shield member are employed within a retaining ring support compartment machined into the interior wall of the fitting to provide additional support for the fastening ring and to cooperate with the release pusher to facilitate connection and disconnection of piping elements.
Various embodiments of the present invention provide a novel push fitting joint packing arrangement comprising a sealing ring member, a fastening ring, a fastening ring support member, a shield member, a retaining ring member and a release pusher member. The shield member provided as part of the present invention can be configured so as to be slidable into the fitting and snapped into place during installation prior to the retaining ring member. The shield member can be provided with flat or substantially flat sides to drop into position at an angle other than perpendicular to the central axis of the fitting. No coining is necessary in order to insert the shield member.
The release pusher provided as part of the present invention is employed to facilitate the release of tubing, piping and other cylindrical objects inserted into a fitting. The release pusher is manually pushed into the cavity formed by the tube support member within the fitting body and tapered edges of the release pusher generally or nearly abut the installed fastening ring. When it is desired to release an inserted pipe, for example, from the fitting, the release pusher can be forced in the direction of the fastening ring such that its angular surfaces depress the fastening ring teeth off of the surface of the inserted pipe, thereby allowing the pipe to be removed.
In the push-fit piping joint assembly 10 of one embodiment of the present invention as shown in
As shown in
In various embodiments of the present invention, as shown in
As further shown in
In various embodiments, a packing arrangement of the present invention can comprise one or more of: at least one sealing ring member 14 (which can be optionally lubricated), a sealing ring support member 17, a fastening ring 18, a fastening ring support member 20, a shield member 22, a retaining ring member 24 and a release pusher 26. In various embodiments, the fastening ring 18, sealing member 14, sealing ring support member 17 and release pusher 26 each have an internal diameter that allows for smooth and snug engagement of a piping or tubing element external surface (not shown), whereas the shield member 22 and retaining ring member 24 do not contact any piping or tubing element inserted into or removed from the fitting. Further, the release pusher 24 does not contact fitting inner wall 13 during operation. The fitting 12 is substantially hollow, in the sense that the inner wall 13 defines a pipe receiving opening 30 extending axially therethrough.
In one embodiment, the fitting 12 can be forged CW617N brass, with full porting and full flow fitting, for example. As shown in
In various embodiments, one or more sealing members 14 is of sufficient size to firmly fit within the sealing ring compartment 41 and against third linear wall 139 of the inner wall 13 of the fitting. Fastening ring 18 includes a base portion 70 and a plurality of bifurcated or square edged teeth 19 extending inwardly from and along the base 70, wherein the base portion 70 is of sufficient diameter to firmly fit within the fastening ring compartment 42 and against second linear segment 135 of the inner wall 13 when the device is assembled. In various embodiments, sealing ring support member 17 includes an axially inner wall 60 and an axially outer wall 62, wherein the sealing ring support member 17 is positioned at least partially within the sealing ring compartment 41 and at least partially within the fastening ring support compartment 42, and further wherein the sealing ring support member axially inner wall 60 is adapted to be in mating contact with the sealing ring 14. As shown in
As shown in
As shown in
As shown in
As shown in
As shown, for example, in
In various embodiments, the fastening ring 18 can be a split ring member or can be an integral member with no split. A split can facilitate insertion and/or removal, by allowing the diameter of the base 18 to be slightly reduced through pressure so that the fastening ring can be more readily manipulable. In further embodiments, the fastening ring support member can also be split. In various embodiments, the shield member 22 can be provided with teeth on the inner edge 93 thereof to act as a secondary fastening ring. Further, in various embodiments, the sealing ring support member 17 and/or the fastening ring support member 20 can be integrally formed into the inner wall 13 of the fitting, thereby becoming a unitary, monolithic structure with the fitting.
In operation, the fitting 12 of the present invention is provided and one or more sealing members (e.g., 14) are inserted into the sealing ring compartment 41. Next, in the embodiments with an independent sealing ring support member 17, this member 17 is inserted so as to extend into the sealing ring compartment adjacent the sealing ring 14. It will be appreciated that a portion of the sealing ring support member 17 will also lie in the fastening ring compartment 42, as described above, and shown, for example, in
The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the claims of the application rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
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Cash ACME, Sharebite(R) Push Fittings: A Connection System for Copper, CPVC or PEX pipe, Dec. 6, 2006. U.S. |
Number | Date | Country | |
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20170082231 A1 | Mar 2017 | US |