Pusher centrifuge

[0001] The invention relates to a pusher centrifuge in accordance with the preamble of independent claim 1.

[0002] Centrifuges are widespread and are used in the most varied areas in the most varied embodiments for the drying of moist substances or of moist substance mixtures. Discontinuously operating centrifuges such as scraper centrifuges are thus preferably used, for example, for the drying of very pure pharmaceutical products, whereas continuously operating pusher centrifuges are advantageously used in particular when continuously large volumes of a solid/liquid mixture should be separated. Depending on requirements, single-stage or multi-stage pusher centrifuges as well as double pusher centrifuges are used.

[0003] In the different types of the last named class of pusher centrifuges, a solid/liquid mixture, for example a suspension or a moist salt or salt mixture, is supplied via a mixture distributor through an inlet tube to a fast rotating drum which is designed as a filter screen such that the liquid phase is separated through the filter screen due to the acting centrifugal forces, whereas a solid cake is separated at the interior at the drum wall. A substantially disc-shaped pusher base with a synchronised co-rotation is arranged in the rotating drum, with either the pusher base or a screen stage oscillating at a specific amplitude in the axial direction in the drum such that some of the dried solid cake is pushed out at an end of the drum. On the movement of the pusher base in the opposite direction, a region of the drum adjoining the pusher base is released which can then be again loaded with a new mixture through the inlet tube and via the mixture distributor. Depending on the type used, throughput volumes in an order of magnitude of 100 tonnes per hour can be reached without problem with modern heavy-duty pusher centrifuges, with drum diameters of up to 1000 mm and more being quite normal and typical rotational frequencies of the drum being able to be achieved, depending on the drum diameter, of up to 2000 revolutions per minute and more. Due to the high centrifugal forces which occur, a larger drum diameter results in a smaller maximum rotational frequency of the drum. The operating parameters such as the rotational frequency of the drum, the volume of mixture supplied per time unit or also the drum temperature or the type of pusher centrifuge used naturally also depend on the actual material to be dried, the liquid content, etc.

[0004] The pusher centrifuges known from the prior art are as a rule continuously operating filter centrifuges. Single-stage and multi-stage pusher centrifuges are known, with the multi-stage pusher centrifuge consisting of an outer screen drum and at least one screen stage which is arranged in the outer screen drum and is likewise designed as a screen drum. A plurality of screen stages can be arranged concentrically inside one another such that two-stage, three-stage and multi-stage pusher centrifuges can be realised, with all screen stages being driven very fast synchronously about a joint axis of rotation. In the operating state, a solid/liquid mixture to be separated continuously enters through a fixed-standing inlet tube into a mixture distributor which is arranged in the innermost screen stage and which likewise rotates co-synchronously and is uniformly distributed on the innermost screen stage over its whole screen periphery. The largest part of the liquid is already centrifuged off here and a solid cake is formed. In contrast, a single-stage pusher centrifuge does not include any further screen stages except for the outer screen drum. The pusher base oscillates here for the transport of the solid cake in the screen drum and simultaneously co-rotates synchronously with the outer screen drum.

[0005] In a second-stage pusher centrifuge, the innermost stage, which is also termed a first stage, carries out an oscillation movement in the direction of the axis of rotation in addition to the rotational movement about the axis of rotation. This oscillatory movement is generated hydraulically via a pusher piston with a reversing mechanism. The solid cake is thereby pushed from the first stage to the second stage in ring sections, corresponding to the stroke length of the oscillation, and ultimately exits the pusher centrifuge via a discharge opening. In practice, the solid cake is continuously washed in the screen drum while feeding washing liquid onto the solid cake.

[0006] A known two-stage pusher centrifuge which works in accordance with the aforementioned principle is described in detail, for example, in DT 25 42 916 A1, whereas a known method for the operation of a pusher centrifuge, in particular of a single-stage pusher centrifuge, can be seen in particular from EP 0 466 751 B1. In two-stage and multi-stage pusher centrifuges, the first stage, i.e. the innermost screen stage, substantially serves for the pre-dewatering of the mixture as well as for the forming of a solid cake, whereas the outer screen drum mainly serves as a drying stage. Since a pre-dewatering is possible by means of the first screen stage, a much, higher liquid absorption capacity is achieved with multi-stage pusher centrifuges than with single-stage pusher centrifuges so that mixtures with lower inlet concentrations, i.e. with a higher liquid content, can be processed. This advantage with respect to single-stage pusher centrifuges is naturally at least partly compensated in that multi-stage pusher centrifuges are naturally much more complex in their design so that they are naturally also more expensive in servicing and in purchase.

[0007] For special areas of application, special versions, specifically also of two-stage and multi-stage pusher centrifuges are known, in particular for highly abrasive centrifuge goods such as coal and raw phosphate, which require special abrasion protection measures such as abrasive resistant screens. Special designs for intensive washing processes and for the carrying out of special washing methods such as counter-flow washing for nitro-cellulose are also known from the prior art. Gas-impermeable versions of single-stage and multi-stage pusher centrifuges are also used for operation under an inert gas atmosphere.

[0008] Although single-stage and multi-stage pusher centrifuges such as briefly outlined above have also been well known for special applications in the most varied variants for a long time, the known single-stage and multi-stage pusher centrifuges nevertheless show different serious disadvantages. Even if lower inlet concentrations, i.e. mixtures with an increased liquid content, can be processed better, for example, with the known multi-stage pusher centrifuges than with customary single-stage pusher centrifuges, the inlet concentration of the mixture to be processed may not have any desired low degree. I.e. when the share of liquid in the mixture is too high, for example amounts to 50% or 70% or 80% or even more-than 90% liquid phase, the mixture must frequently be pre-condensed in more or less complex processes. With too high a liquid content, a uniform distribution of the mixture to be dried over the periphery of the screen drum is namely made increasingly difficult. This can result, on the one hand, in very damaging vibrations of the screen drum and thus to premature wear of bearings and the drive; in the worst case even to a safety problem in operation. On the other hand, a sold cake distributed unevenly over the periphery of the screen drum brings about problems in washing. Static condensers, arc screens or the very well known hydrocyclones are therefore available. It is obvious that the use of such pre-dewatering systems are very complex and thus expensive both from a process and an apparatus point of view.

[0009] A further serious disadvantage in the processing of mixtures of a smaller inlet concentration consists of practically the whole volume of liquid supplied with the mixture having to be accelerated to the full peripheral speed before it is separated through the filter screen of the screen drum. The same applies to very small particles in the mixture which should likewise be separated from the solid cake through the screen. This is extremely unfavourable energetically and has a clearly negative influence on the operating behaviour of the centrifuge.

[0010] The disadvantages recited by way of example above and in the following mainly for multi-stage pusher centrifuges naturally also apply, as a rule even in amplified form, to single-stage pusher centrifuges.

[0011] But even in the processing of mixtures with a much higher solid concentration, the pusher centrifuges of the prior art have some huge disadvantages. For instance, the mixtures introduced into the mixture distributor through the inlet tube is accelerated in a very short time up to the full peripheral speed of the drum on impacting the screen drum. This can result, among other things, in grain breakage, in particular with sensitive substances, that is, for example, that solid grains which are distributed in a suspension supplied to the centrifuge burst into smaller pieces in an uncontrolled manner on the abrupt acceleration process, which can have negative influences on the quality of the solid cake produced when, for example, the particle size of the grains in the end product plays a role.

[0012] It is therefore the object of the invention to provide an improved pusher centrifuge which largely avoids the disadvantages known from the prior art.

[0013] The subjects of the invention satisfying these objects are characterised by the features of independent claim 1.

[0014] The respective independent claims relate to particularly advantageous embodiments of the invention.

[0015] The invention thus relates to a pusher centrifuge for the separation of a mixture into a solid cake and into a liquid phase with the pusher centrifuge in accordance with the invention including an outer screen drum rotatable about an axis of rotation, a mixture distributor arranged in the screen drum and having a pusher base apparatus. The pusher base is arranged and designed such that the solid cake can be displaced using the pusher base apparatus. The pusher centrifuge further includes an infeed device with which the mixture can be introduced via the mixture distributor into an empty space which arises when the solid cake is displaced by the pusher base apparatus, with the infeed device including an inlet funnel which extends in a substantially divergent manner towards the pusher base apparatus. The inlet funnel is formed as a pre-filter screen for the pre-separation of liquid phase from the mixture.

[0016] Single-stage and multi-stage centrifuges, as well as their functional principles, are known in the most varied embodiments from the prior art such that in the following only the features material to the invention mainly have to be described in detail.

[0017] The pusher centrifuge in accordance with the invention serves for the separation of a mixture into a solid cake and into a liquid phase and includes as material components an outer screen drum which is rotatable about an axis of rotation via a drum axle and is accommodated in a housing. The pusher centrifuge in accordance with the invention can be designed as a single-stage centrifuge, as a second-stage centrifuge or as a centrifuge with more stages. The drum axle is actively connected in a manner known per se to a drum drive such that the outer screen drum can be set into fast rotation about the axis of rotation by the drum drive. With centrifuges having more stages, that is with two-stage or multi-stage centrifuges, at least one further screen stage is arranged inside the outer screen drum. Furthermore, a mixture distributor having a pusher base apparatus is provided in the screen drum, with either the screen stage and/or the pusher base apparatus being arranged movably to and fro along the axis of rotation such that the solid cake is displaceable by means of the pusher base apparatus. Both the outer screen drum and—when present as with multi-stage pusher centrifuges—the further screen stage have screen openings through which liquid phase can be drained to the outside from the solid cake or the from the mixture by the centrifugal forces which occur in a known manner at fast rotation, said mixture being able to be applied, as will be described in more detail further below, onto an inner peripheral surface of the screen drum with single-stage pusher centrifuges or onto an inner screen stage surface of the screen stage with multi-stage pusher centrifuges.

[0018] In particular, in an example especially important for practice, the screen drum and/or the screen stage can be designed in a manner known per se as skeleton-like support drum s which are lined with special filter foils at their peripheries to form the corresponding screen areas, i.e. the skeleton-like support drum can, for example, be made with one or more filter screens having filter openings of different or equal size for the separation of the liquid phase.

[0019] The mixture distributor having the pusher base apparatus is arranged inside the screen drum and allows mixture supplied continuously through the infeed device to be distributed onto the inner peripheral surface of the screen drum or, with multi-stage pusher centrifuges, onto the screen stage surface of the screen stage by being introduced into the empty space which arises on the displacement of the solid cake.

[0020] The pusher basis apparatus is formed at a peripheral region as a ring region such that the solid cake deposited in the screen drum with single-stage pusher centrifuges and deposited in the screen stage with multil-stage pusher centrifuges is displaceable with the ring region by an oscillation, described in more detail later, of the pusher base apparatus and/or of the screen stage from the screen drum with single-stage pusher centrifuges and into the screen drum or into a further screen stage possibly present with multi-stage pusher centrifuges.

[0021] It is important for the pusher centrifuge in accordance with the invention that the infeed device includes an inlet funnel which extends in a substantially divergent manner towards the pusher base device, with the inlet funnel being formed as a pre-filter screen for the pre-separation of liquid phase from the mixture.

[0022] Since the inlet funnel is designed as a pre-filter screen, some of the liquid phase can already be separated from the supplied mixture in the pre-filter screen and the mixture can be pre-accelerated to a pre-settable rotational speed in the pre-filter screen.

[0023] In a particularly simple embodiment of the pusher centrifuge in accordance with the invention, the mixture distributor can be arranged rotatably about the axis of rotation synchronously with the screen drum. For example, with a single-stage pusher centrifuge, the mixture distributor carries out the oscillatory movement alone, whereas with a multi-stage pusher centrifuge, a screen stage can execute a corresponding oscillatory movement. In each case, in the operating state, there is either an oscillatory relative movement between the pusher base apparatus and the screen drum immovable in the axial direction and/or between one or more possibly present further screen stages and/or between the pusher base apparatus and/or one or more possibly present further screen stages. The oscillatory movement of the pusher base apparatus and/or of the screen stage preferably takes place via a pusher rod, with the solid cake deposited on the screen drum being pushed out of the screen drum in a first half-period of the oscillatory movement with the outer ring region in ring sections whose width is determined by the stroke length of the oscillation movement of the pusher base apparatus and/or of the screen stage. During a second half-period of the oscillatory movement, the empty space is created in the screen drum and/or in the screen stage such that new mixture can be introduced into the empty space.

[0024] As already mentioned, it is important for the pusher centrifuge in accordance with the invention that some of the liquid phase can already be separated from the incoming mixture in the pre-filter screen and that the mixture can be accelerated to a pre-settable rotational speed in the pre-filter screen such that the mixture introduced from the infeed device can be accelerated to a pre-settable peripheral speed before reaching the screen drum with a single-stage pusher centrifuge or before reaching the screen stage with a multi-stage pusher centrifuge. The total volume of liquid phase contained in the mixture does not, on the one hand, thereby have to be accelerated to the full peripheral speed of the screen drum, since some of the liquid phase is already separated via the pre-filter screen and can be separated directly through the screen openings from the screen drum or from the screen stage. Mixtures with a very high content of liquid phase, for example of more than 50% liquid phase or more than 70% liquid phase or even of more than 90% liquid phase can thus be processed without problem. In particular, a uniform distribution of the mixture to be dried over the peripheral surface of the screen stage or of the screen drum is also ensured with an extremely high content of liquid phase. Even with very high concentrations of liquid phase in the mixture, additional devices for the pre-dewatering such as static condensers, arc screens or hydrocyclones are thus superfluous. Moreover, even very small particles contained in the mixture can be separated much more effectively from the solid cake by the effect of the pre-filtration.

[0025] Since the mixture, unlike with pusher centrifuges known from the prior art, is not accelerated abruptly in the region of the pre-acceleration funnel, i.e. is not accelerated to the full rotational speed of the outer screen drum in a very short time, grain breakage and other damaging influences on the mixture can, for example, be prevented. In particular mechanically very sensitive materials can thus also be processed even at very high rotational speeds in the different variants of the pusher centrifuge in accordance with the invention.

[0026] Both the pre-filter screen and the pre-acceleration funnel, which will be described later in more detail, preferably extend at a substantially constant opening angle in a conically divergent manner in the direction towards the pusher base apparatus or towards the infeed device.

[0027] For specific applications, for example in dependence on the properties of the mixture to be dewatered, the inlet funnel and/or the pre-acceleration funnel can, however, also have a curved extent in a pre-settable region, with the opening angle of the pre-filter screen and/or the pre-acceleration angle of the pre-acceleration funnel becoming larger or smaller in the direction towards the pusher base apparatus. This can in particular be of advantage because the inlet funnel is designed as a pre-filter screen or when the pre-acceleration funnels is formed, as will be described more precisely below, as a pre-acceleration screen for the pre-separation of liquid phase.

[0028] It is namely known that different products can have different levels of dewatering under operating conditions of the pusher centrifuge which are otherwise the same, for example in dependence on the grain size and/or on the viscosity and/or on other properties or parameters such as on the temperature of the mixture.

[0029] If, for example, a mixture is present which is relatively easy to dewater under given operating parameters, it can be of advantage for the pre-filter screen to have a curved extent, with the opening angle of the pre-filter screen becoming larger in the direction towards the pusher base apparatus. This means that the pre-filter screen diverges in the direction towards the pusher base apparatus similar to the horn of a trumpet. The output driving force at which the mixture is accelerated out of the pre-filter screen thus becomes disproportionately larger as the spacing to the pusher base apparatus decreases such that the mixture which is already relatively highly dewaterable in the pre-filter screen and thus shows poor slide properties in the pre-filter screen can exit the pre-filter screen faster than, for example, with a pre-filter screen diverging in substantially cone-shape with a constant opening angle.

[0030] On the other hand, mixtures can also be present which are relatively difficult to dewater under given operating parameters. In this case, it is recommended to use a pre-filter screen with a curved extent, with the opening angle of the pre-filter screen becoming smaller in the direction towards the pusher base apparatus. This has the consequence that the output driving force with which the mixture is accelerated out of the pre-filter screen increases more slowly as the spacing towards the pusher base apparatus decreases than, for example, with an inlet funnel diverging conically at a substantially constant opening angle. A certain congestion effect thereby occurs in the pre-filter screen such that the mixture remains longer in the pre-filter screen and is therefore already dewaterable to a higher degree in the pre-filter screen.

[0031] In a very analogous manner to the aforesaid, the pre-acceleration funnel or the pre-acceleration screen can naturally also have a curved extent, with the pre-acceleration angle of the pre-acceleration funnel becoming larger or smaller in the direction towards the infeed device.

[0032] The advantages previously explained in connection with the curved pre-filter screen and the function thereof are easily analogously transferable to a curved pre-acceleration funnel for the person skilled in the art and therefore do not need to be repeated here.

[0033] Collection means are preferably provided for the collection and draining of the liquid phase separated by the pre-filter screen from the very fast rotating screen drum which can in particular be designed and arranged such that the liquid phase separated at the pre-filter screen is, where possible, not accelerated to the full peripheral speed of the outer screen drum.

[0034] The draining of the liquid phase from the collection means, which can include suitably designed and suitably arranged collection vessels and devices for the draining of the liquid, e.g. in the form of drainage pipes, can take place in different manners. For instance, the liquid phase can, for example, take place through a drain opening in the pusher base apparatus into a region between a rear drum wall, which stands perpendicular to the axis of rotation, and a wall of the housing which separates the screen drum from the drum drive. The liquid phase collected in the collection means and separated at the pre-filter screen is can thus be drained in a particularly simple manner through the drain opening in the pusher base apparatus and then through the screen opening from the screen drum.

[0035] In a specific embodiment of a multi-stage pusher centrifuge, the pre-filter screen is arranged at a screen stage by means of one or more fastening stubs, The fastening stubs are preferably made in the form of suitably shaped spokes, thin rods and/or tubes so that the solid cake can be removed without a problem from the screen stage or from the screen drum in the operating state. At least one of the fastening stubs is preferably made and arranged at an outer rim of a screen stage such that the liquid phase collected in the collection means can be transported through the fastening stub into a screen opening of the screen stage and can be separated from the screen stage through the screen opening. Openings can naturally also be provided for the draining of liquid phase at a suitable position at the fastening stub itself or additional openings for the draining of the liquid phase can also be provided at a suitable position at the screen stage.

[0036] It is naturally also possible that in a completely analogous manner to the previously described variant the pre-filter screen is arranged by means of one or more fastening stubs at a screen stage at the screen drum instead of at a screen stage. This can in particular be the case in an advantageous manner with single-stage pushers. Furthermore, the pre-filter screen can also be arranged simultaneously at two or more screen stages and/or at the screen drum by means of one or more fastening stubs, with the appropriate screen stages or the screen drum not carrying out any oscillatory relative movement with respect to one another.

[0037] In another preferred embodiment, the pre-filter screen can also be designed as a two-stage screen with a coarse screen and with a fine screen. The first filter stage is formed by the coarse screen which keeps back particles contained in the mixture which are larger than the filter openings of the coarse screen. The fine screen keeps back correspondingly finer particles, whereas at least some of the liquid phase, as well as very small particles which likewise have to be removed, can be drained directly from the screen stage or from the screen drum with single-stage pusher centrifuges. The design of the pre-filter screen as a two-stage screen in particular has the advantage that the fine screen is not put under such strong mechanical strain by large and/or heavy particles contained in the incoming mixture so that the fine screen can, for example, have very small pores for the filtration of very small particles and can in particular also be made of materials which are mechanically less resistant.

[0038] It can be of great importance in practice to directly control the acceleration process itself or the rotational speed to which the mixture can be accelerated in the inlet funnel, i.e. in the pre-filter screen. This can, for example, be achieved with a further embodiment of a pusher centrifuge in accordance with the invention in which the inlet funnel or the pre-filter screen is substantially mechanically uncoupled from the mixture distributor and/or from the screen drum at least with respect to the rotational movement about the axis of rotation. For the drive, the inlet funnel is preferably rotationally fixedly connected to a separate drive axle and can be driven at a pre-settable rotational frequency via the drive axle by means of a drive independently of the screen drum. Suitable means can be provided to control and/or to regulate the drive of the inlet funnel, for example, in dependence on the mixture to be processed or in dependence on suitable operating parameters of the pusher centrifuge. The draining of the liquid phase, which can be separated at the pre-filter screen into the collection means preferably arranged at the pre-filter screen, can take place for example, via a line device which can e.g. include a suitably designed pipe line, suitably arranged in the pusher centrifuge, for the draining of the liquid phase from the screen drum. The collection device and the line device for the draining of the liquid phase from the screen drum are preferably arranged and designed such that the rotational movement of all rotating components of the pusher centrifuge is not impeded.

[0039] In a further particularly preferred embodiment of a pusher centrifuge in accordance with the invention, the mixture distributor can include a pre-acceleration funnel which extends, for example, in a substantially conically divergent manner in the direction towards the infeed device and can specifically, for example, be arranged at the pusher base apparatus. The pre-acceleration funnel can also be designed as a pre-acceleration screen, with the pre-acceleration screen extending in a substantially conically divergent manner in the direction towards the infeed device.

[0040] A further part of the liquid phase is thereby separable from the mixture in the pre-acceleration screen and the mixture can be accelerated to a pre-settable rotational speed in the pre-acceleration screen such that the mixture introduced by the infeed device can be accelerated to a pre-settable peripheral speed before reaching the screen drum with single-stage pusher centrifuges or before reaching the screen stage with multi-stage pusher centrifuges. On the one hand, only a smaller proportion of the total volume of liquid phase which is still contained in the mixture has to be accelerated to the full peripheral speed of the outer screen drum, since a further part of the liquid phase is already separated via the pre-acceleration screen and can be drained outwardly directly from the screen drum or from the screen stage. Mixtures with an extremely high content of liquid phase can thus also be processed without problem. In particular, a uniform distribution of the mixture to be dried over the peripheral surface of the screen stage or of the screen drum is also ensured with an extremely high content of liquid phase. Additional devices for the pre-dewatering such as static condensers, arc screens or hydrocyclones are thus superfluous even with very high concentrations of liquid phase in the mixture. Even very small particles contained in the mixture are also separable from the solid cake much more effectively due to the effect of a second pre-filtration.

[0041] Since the mixture, unlike with pusher centrifuges known from the prior art, is not accelerated abruptly in the region of the pre-acceleration funnel, i.e. is not accelerated to the full rotational speed of the screen drum in a very short time, grain breakage and other damaging influences on the mixture can, for example, be prevented. In particular mechanically very sensitive materials can thus also be processed even at very high rotational speeds of the screen drum.

[0042] Since the pre-acceleration funnel and/or the pre-acceleration screen have an opening angle which is lower than 90°, the flow speed of the mixture in the pre-acceleration screen or in the pre-acceleration funnel is—in comparison with the speed in free fall, i.e. without a pre-acceleration screen—directly adjustable in the direction towards the peripheral surface of the screen stage or of the screen drum such that the mixture can gradually be accelerated both in the radial direction and in the peripheral direction of the screen drum with increasing approach to the outer ring region in the region of the pre-acceleration screen. This means the mixture can be accelerated gradually to a pre-settable peripheral speed in a particularly gentle manner in the region of the pre-acceleration funnel to then finally achieve the full rotational speed of the outer screen drum on reaching the peripheral surface of the outer screen drum or of the screen stage. The value of the opening angle of the pre-filter screen and/or the value of the pre-acceleration angle of the pre-acceleration funnel can lie, for example, with respect to the axis of rotation between 0° and 10° or between 10° and 5°, in particular between 0° and 45°, in individual cases between 25° and 45°, preferably between 15° and 35°. It is naturally in particular also possible for the value of the opening angle and/or of the pre-acceleration angle to be larger than 45°. It can very generally be said that as a rule a more acute angle is of advantage with respect to the axis of rotation, with an optimum value of the corresponding opening angle and/or of the pre-acceleration angle being determined, among other things, by the value of the static friction angle of the product to be dewatered.

[0043] If, for example, the specific properties of the mixture to be processed require that no liquid phase should be separated in the pre-acceleration funnel because, for example, the proportion of liquid phase is not high enough in the incoming mixture, a further pre-filtration of the mixture in the pre-acceleration funnel can naturally also be omitted in that the pre-acceleration funnel is designed as a funnel with a closed funnel wall, that is not as a pre-acceleration screen.

[0044] The pre-acceleration screen can naturally also advantageously be designed as a two-stage screen with a coarse filter and a fine filter. The mixture can thereby also be filtered in two stages with the advantages already explained in detail in the region of the pre-acceleration screen, analogously to the arrangement of a two-stage screen at the inlet filter.

[0045] It must be expressly emphasised at this point that both the pre-filter screen and the pre-acceleration screen can naturally in particular also be made up of more than two screen stages.

[0046] In particular, in an embodiment especially important for practice, the inlet funnel and/or the pre-acceleration funnel can be designed as a skeleton-like support body which can be fitted with special filter foils for the formation of the pre-filter screen and/or of the pre-acceleration screen, i.e. the skeleton-like support body can, for example, be equipped with one or more filter screens which can possibly have differently sized filter openings for the separation in different stages.

[0047] Separator screens or, for example, sheet metal screens can be used, among other things, quite generally as filter screens. The filter screens can advantageously be provided in different manners with filter openings of different sizes. In particular the aforesaid sheet metal screens can be stamped, drilled, lasered, electron beam punched or water jet cut, among other things, with generally other techniques also being possible. The screens themselves can, depending on the demand, be produced from different materials, in particular corrosion resistant materials, such as plastic, composite materials or different steels such as 1.4462, 1.4539 or 2.4602 or from other suitable materials. For protection against wear, the filter screens can furthermore be provided with suitable layers, for example be hardened with hard chromium layers, tungsten carbide (WC), ceramics or in other ways. The thickness of the filter sheet metals typically amounts to 0.2 mm to 5 mm, with much different sheet metal thicknesses also being possible.

[0048] Furthermore, a collection device can naturally also be provided at the pre-acceleration screen in order to drain liquid phase separated at the pre-acceleration screen. The liquid phase can be drained directly through the screen openings from the screen drum or from the screen stage or, as already described in more detail for the example of the collection means which can be arranged in the region of the inlet funnel, other suitable apparatuses can be provided for the draining of the liquid phase from the screen drum.

[0049] It is understood that, the pre-acceleration funnel or the pre-acceleration screen can also be driven separately via a rotational drive. The pre-acceleration funnel is then preferably designed and arranged such that the pre-acceleration screen can be rotated about an axis of rotation at a pre-settable speed of rotation by means of a rotational drive. The axis of rotation can, for example, be arranged inside the pusher rod concentrically to it and can be driven independently of it by the rotational drive.

[0050] Other possibilities of coupling the rotational drive and the pre-acceleration funnel are naturally also possible, for example via suitable gear arrangements or in any other suitable manner. Suitable means can be provided for the control and/or regulation of the rotational speed of the rotational drive and thus of the pre-acceleration funnel in order to control and/or regulate the rotational drive, for example, in dependence on different operating parameters of the pusher centrifuge or in dependence on the mixture to be processed or on other factors. For this purpose, the pusher centrifuge in accordance with the invention can also include corresponding sensors for the measurement of relevant operating parameters.

[0051] It is understood that the features of the particularly preferred embodiments of the pusher centrifuge in accordance with the invention previously described by way of example can naturally also be combined as desired in an advantage manner, depending on the demand, and can be realised appropriately both with single-stage pusher centrifuges and with multi-stage pusher centrifuges.

[0052] The invention will be explained in the following in more detail with reference to the schematic drawing. There are shown:

[0053]
FIG. 1 in section, a pusher centrifuge in accordance with the invention with a pre-filter screen;

[0054]

FIG. 1

a
an embodiment of a pre-acceleration funnel;

[0055]

FIG. 1

b
a further embodiment of a pre-acceleration funnel;

[0056]

FIG. 1

c
a pre-filter screen with a curved extent;

[0057]

FIG. 1

d
another pre-filter screen in accordance with FIG. 1c;

[0058]
FIG. 2 a multi-stage centrifuge with an inlet funnel coupled to a screen stage;

[0059]
FIG. 3 a multi-stage pusher centrifuge with an inlet funnel coupled to the screen drum;

[0060]
FIG. 4 an inlet funnel with a pre-filter screen as a two-stage screen;

[0061]
FIG. 5 an inlet funnel with a separate rotational drive;

[0062]
FIG. 6 an embodiment of a pusher centrifuge in accordance with the invention with a pre-acceleration funnel;

[0063]
FIG. 7 a pre-acceleration funnel as a pre-acceleration screen;

[0064]
FIG. 8 an embodiment with a separately drivable pre-acceleration funnel;

[0065]

FIG. 8

a
another embodiment in accordance with FIG. 8 for a single-stage pusher centrifuge with a false bottom; and

[0066]

FIG. 8

b
a further embodiment in accordance with FIG. 8 with a false bottom.

[0067]
FIG. 1 shows, in section in a schematic representation, important components of a first embodiment of a pusher centrifuge in accordance with the invention with a pre-filter screen. A single-stage pusher centrifuge is shown schematically by way of example in FIG. 1 for reasons of clarity. It is understood that the representation of FIG. 1 must be understood as an example and that the description naturally also applies analogously to two-stage pusher centrifuges and also to pusher centrifuges with more than two stages such as are shown in the further illustrations by way of example with reference to two-stage pusher centrifuges and can be correspondingly transferred.

[0068] The pusher centrifuge in accordance with the invention, which will be designated as a whole in the following with the reference numeral 1, serves for the separation of a mixture 2 into a solid cake 3 and into a liquid phase 4 and includes as important components an outer screen drum 6 which is rotatable via a drum axle 51 about an axis of rotation 5 and is accommodated in a housing G. The drum axle 51 is in effective connection with a drum drive (not shown) in a manner known per se such that the screen drum 6 can be set into fast rotation about the axis of rotation 5 by the drum drive. With multi-stage centrifuges 1 such as shown by way of example in the following Figures, at least one further screen stage 12 (FIG. 2) is arranged inside the outer screen drum 6. Furthermore, a mixture distributor 7 with a pusher base apparatus 9 is provided in the screen drum 6, with either the screen stage 12 (FIG. 2) or, as shown in FIG. 1, the pusher base apparatus 8 being arranged movably to and fro along the axis of rotation 5 such that the solid cake 3 can be displaced by means of the pusher base apparatus 8. Both the outer screen drum 6 and, if present in multi-stage centrifuges 1, the screen stage 12 have screen openings 61, 121 through which liquid phase 4 can be drained outwardly in a known manner by the centrifugal forces which occur at a fast rotation from the solid cake 3 or from the mixture 2 which, as will be described in more detail further below, can be applied to an inner peripheral surface 62 of the screen drum 6 with single-stage pusher centrifuges 1 in accordance with FIG. 1 or to an inner screen stage surface 122 of the screen stage 12 with multi-stage pusher centrifuges 1.

[0069] The mixture distributor 7 with a pusher base apparatus 8 is arranged inside the screen drum 6 and allows mixture 2 continuously supplied by the infeed device 9 to be distributed onto the inner peripheral surface 62 of the screen drum 6 or, with multi-stage pusher centrifuges, onto the screen stage surface 122 of the screen stage 12 by introduction into an empty space R which arises on the displacement of the solid caked 3.

[0070] The pusher base apparatus 8 is formed as a ring region 81 at a peripheral region such that the solid cake 3 deposited in the screen drum 6 with single-stage pusher centrifuges 1 and in the screen stage 12 with multi-stage pusher centrifuges 1 can be displaced by an oscillation described in more detail further below along the axis of rotation 5 of the pusher base apparatus 8 and/or of the screen stage 12, out of the screen drum 6 with single-stage pusher centrifuges 1 or, with multi-stage pusher centrifuges 1 into the screen drum 6 or into a further screen stage 12 (not shown).

[0071] It is important for the pusher centrifuge 1 in accordance with the invention that the infeed device 9 includes an inlet funnel 10 which extends in a substantially conically divergent manner towards the pusher base device 8, with the inlet funnel 10 being formed as a pre-filter screen 10 for the pre-separation of liquid phase 4 from the mixture 2.

[0072] Since the inlet funnel 10 is designed as a pre-filter screen 10, some of the liquid phase 4 can already be separated from the mixture 2 in the pre-filter screen 10 and the mixture 2 can be pre-accelerated to a pre-settable rotational speed in the pre-filter screen 10.

[0073] The pusher base apparatus 8 rotates in the embodiment shown in FIG. 1 of a pusher centrifuge 1 in accordance with the invention synchronously with the screen drum 6 about the axis of rotation 5. The oscillatory movement indicated by the double arrow in FIG. 1 is carried out in the example shown here by the mixture distributor 7 with the pusher base apparatus 8. There is thus an oscillatory relative movement in the operating state between the oscillating pusher base apparatus 8 and the screen drum 6 immovable in the axial direction. The oscillatory movement preferably takes place via a pusher rod P, with the solid cake 3 deposited on the screen drum 6 being pushed out of the screen drum 6 in ring sections whose width is determined by the stroke length of the oscillation movement in a first half-period of the oscillatory movement of the pusher base apparatus 8 by the outer ring region 81. During a second half-period of the oscillatory movement, the empty space R in the screen drum 6 arises so that new mixture 2 can be introduced into the empty space R.

[0074] The displacement of the solid cake 3 and the interplay of the screen drum 6 and the pusher base apparatus 8 is, in the case of multi-stage centrifuges 1—since with these at least one further screen stage 12 is additionally present—somewhat more complex and should therefore be explained briefly separately by way of example for a two-stage pusher centrifuge 1 in accordance with the invention with reference to FIG. 2. A transfer of the principles of the oscillation movement to pusher centrifuges 1 with three and more stages is familiar to the person skilled in the art and is possible without problem.

[0075] One embodiment of a pre-acceleration funnel 14 each is shown in an exemplary and schematic manner in FIGS. 1a and 1b. As, however, the reference numerals 10, 14 in FIG. 1b indicate, the example shown in FIG. 1b for the geometry of a funnel relates both to the inlet funnel 10 and to the pre-acceleration funnel 14.

[0076]

FIG. 1

a
shows a pre-acceleration funnel 14, which can also be designed as a pre-acceleration screen 141, with the outer ring region 81 for the displacement of a solid cake 3. The outer ring region 81 has a pre-settable height a which, in dependence on the mixture 2 to be processed and/or on the operating conditions under which the pusher centrifuge 1 in accordance with the invention is operated, amounts to approximately 1% to 40% of the drum radius r, preferably to approximately 5% to 10%, in particular to 5% to 20% of the drum radius r.

[0077] As shown schematically in FIG. 1b, the pre-filter screen 10 and/or the pre-acceleration funnel 14 and/or the pre-acceleration screen 141 can also be made as a multi-stage funnel, with the pre-filter screen 10 and/or the pre-acceleration funnel 14 or the pre-acceleration careen 141 for the pre-acceleration of the mixture 2 being able to have a plurality of part faces inclined at different angles φi, φ2 to one another, with the relative size of the part face and its inclination angles φ1, φ2, for example, being able to depend on the mixture 2 to be processed or on the operating parameters of the pusher centrifuge 1.

[0078] In particular because the pre-filter screen 10 is designed for the pre-seperation of liquid phase 4, it can be of particular advantage for the pre-filer screen 10 to have a curved extent and for the opening angle α of the pre-filter screen 10, as shown schematically in FIGS. 1c and 1d, to become larger or smaller in the direction towards the pusher base apparatus 8. It is namely known that different mixtures 2 can have different levels of dewatering under operating conditions of the pusher centrifuge 1 which are otherwise the same, for example in dependence on the grain size and/or on the viscosity and/or on other properties or parameters such as on the temperature of the mixture 2.

[0079] If, for example, a mixture 2 is present which is relatively easy to dewater under given operating parameters, it can be of advantage for the pre-filter screen 10 to have a curved extent, with the opening angle α of the pre-filter screen 10 becoming larger in the direction towards the pusher base apparatus 8. Such a specific embodiment of a pre-filter screen 10 is shown schematically in FIG. c. This means that the inlet funnel 10 or the pre-filter screen 10 diverges in the direction towards the pusher base apparatus 8 similar to the horn of a trumpet. The output driving force at which the mixture 2 is accelerated out of the inlet funnel 10 thus becomes disproportionately larger as the spacing to the pusher base apparatus 8 decreases such that the mixture 2 which is already relatively highly dewaterable in the pre-filter screen 10 and thus shows poor slide properties in the pre-filter screen 10 can exit the inlet funnel 10 faster than, for example, with a pre-filter screen 10 diverging in substantially cone-shape with a constant opening angle α.

[0080] On the other hand, mixtures 2 can also be present which are relatively difficult to dewater under given operating parameters. In this case, it is recommended to use an inlet funnel 10 or a pre-filter screen 10 with a curved extent, with the opening angle α of the pre-filter screen 10 becoming smaller in the direction towards the pusher base apparatus 8. This has the consequence that the output driving force with which the mixture 2 is accelerated out of the inlet funnel 10 increases more slowly as the spacing towards the pusher base apparatus 8 decreases than, for example, with an inlet funnel 10 diverging conically at a substantially constant opening angle α. A certain congestion effect thereby occurs in the pre-filter screen 10 such that the mixture 2 remains longer in the pre-filter screen 10 and is therefore already dewaterable to a higher degree in the pre-filter screen 10.

[0081] In a very analogous manner to the aforesaid, the pre-acceleration funnel 14 or the pre-acceleration screen 14 can naturally also have a curved extent, with the pre-acceleration angle β of the pre-acceleration funnel 14 becoming larger or smaller in the direction towards the infeed device 9.

[0082] In the embodiment of a two-stage pusher centrifuge 1 shown by way of example in FIG. 2 for multi-stage pusher centrifuges 1, the pusher base apparatus 8 is rigidly coupled to the screen drum 6 by fastening means 82 and therefore rotates synchronously with the screen drum 6 and the screen stage 12 about the axis of rotation 5. The oscillatory movement which is indicated by the double arrow in FIG. 2 is, however, only carried out by the screen stage 12 in the example shown here. In the operating state, there is thus an oscillatory relative movement between the oscillating screen stage 12 and the pusher base device 8 immovable in the axial direction. The oscillatory movement of the screen stage 12 preferably takes place via a pusher rod P, with the solid cake 3 deposited on the screen stage 12 being pushed out of the screen stage 12 to the screen drum 6 in a first half-period of the oscillatory movement with an outer ring region 81 in ring sections whose width is determined by the stroke length of the oscillation movement of the screen stage 12 and a ring section of the solid cake 3 deposited at the outer rim of the screen drum 6 is pushed out of the screen drum 6 by the screen stage 12 in a second half-period of the oscillatory movement. During the second half-period of the oscillatory movement, the empty space R is simultaneously created in the screen stage 12 such that new mixture 2 can be introduced into the empty space R.

[0083] As already mentioned, it is important for the pusher centrifuge 1 in accordance with the invention that some of the liquid phase 4 can already be separated from the mixture 2 in the pre-filter screen 10 and that the mixture 2 can be accelerated to a pre-settable rotational speed in the pre-filter screen 10 such that the mixture 2 introduced from the infeed device 9 can be accelerated to a pre-settable peripheral speed before reaching the screen drum 6 with single-stage pusher centrifuges 1 or before reaching the screen stage 12 with multi-stage pusher centrifuges 1. The total volume of liquid phase 4 contained in the mixture 2 does not, on the one hand, thereby have to be accelerated to the full peripheral speed of the screen drum 6, since some of the liquid phase 4 is already separated via the pre-filter screen 10 and can be separated directly from the screen drum 6 or from the screen stage 12 through the screen openings 61, 121. Mixtures 2 with a very high content of liquid phase 4 can thus also be processed without problem. In particular with a high content of liquid phase 4, a uniform distribution of the mixture 2 to be dried over the peripheral surface 122 of the screen stage 12 or over the peripheral surface 62 of the screen drum 6 is thus also always ensured. Even with very high concentrations of liquid phase 4 in the mixture 2, additional devices for the pre-dewatering such as static condensers, arc screens or hydrocyclones are thus superfluous. Even very small particles contained in the mixture 2 can be separated much more effectively from the solid cake 3 by the effect of the pre-filtration.

[0084] Since, in contrast to the pusher centrifuges known from the prior art, the mixture 2 is not accelerated abruptly in the region of the pre-filter screen 10, i.e. in a very short time, to the full rotational speed of the screen drum 6, grain breakage and other damaging effects on the mixture can, for example, be avoided. In particular mechanically very sensitive substances can thus also be processed at extremely high rotational speeds of the screen drum 6 in the pusher centrifuge 1 in accordance with the invention.

[0085] Collection means 11, such as shown by way of example inter alia in FIG. 1, are preferably provided for the collection and draining of the liquid phase 4 from the pre-filter screen 10.

[0086] The draining of the liquid phase 4 from the collection means 11 can take place in different ways. As shown schematically in FIG. 1, FIG. 4, FIG. 6 and FIG. 7, the liquid phase 4 can take place, for example, through a drain opening 83 in the pusher base apparatus 8. The drain opening 83 forms a connection between an inner space of the collection means 11 into a region which extends between the pusher base apparatus 8 and a closed drum end, shown on the left in the Figure, of the screen drum 6. The liquid phase 4 collected in the collection means 11 and separated at the pre-filter screen 10 can be drained through the drain opening 83 and then through the screen opening 61, 121 from the screen drum 6.

[0087] In the embodiment shown in FIG. 2 of a multi-stage pusher centrifuge 1, the pre-filter screen 10 is arranged at the screen stage 12 by means of one or more fastening stubs 16. The fastening stubs 16 are preferably made in the form of suitably shaped spokes 16, thin rods 16 or tubes 16 so that the solid cake 3 can be removed without a problem from the screen stage 12 or from the screen drum 6 in the operating state. At least one of the fastening stubs 16 is made and arranged at an outer rim of the screen stage 12 such that the liquid phase 4 collected in the collection means 11 can be transported through the fastening stub 16 into a screen opening 121 of the screen stage 12 and can be separated from the screen stage 12 through the screen opening 121. Openings can naturally also be provided for the draining of liquid phase 4 at a suitable position at the fastening stub 16 itself.

[0088]
FIG. 3 shows another embodiment in accordance with FIG. 2. In the embodiment shown schematically here, one or more fastening stubs 16 are arranged at the screen drum 6.. The fastening stubs 16 are preferably made in the form of suitably shaped spokes 16, thin rods 16 or tubes 16 so that the solid cake 3 can be removed without a problem from the screen drum 6 in the operating state. At least one of the fastening stubs 16 is made and arranged at an outer rim of the screen drum 6 such that the liquid phase 4 collected in the collection means 11 can be transported through the fastening stub 16 into a screen opening 61 of the screen drum 6 and can be separated from the screen drum 6 through the screen opening 61. Openings can naturally also be provided for the draining of liquid phase 4 at a suitable position at the fastening stub 16 itself. It is understood that the arrangement of the fastening stubs 16 shown in FIG. 3 can also be transferred correspondingly to pusher centrifuges 1 with a single stage or with more stages than two.

[0089] In FIG. 4, a further embodiment is shown for the draining of liquid phase from the collection means 11 which will be explained in more detail further below.

[0090] As shown by way of example in FIG. 4, the pre-filter screen 10 can naturally also be designed as a two-stage screen with a coarse screen 101 and a fine screen 102. The first filter stage is formed by the coarse screen 101 which holds back particles contained in the mixture 2 which are larger than the filter openings of the coarse screen 101. The fine screen 102 holds back correspondingly finer particles, while at least some of the liquid phase 4 as well as very fine particles which likewise have to be removed can be drained directly from the screen stage 12 or from the screen drum 6 with single-stage pusher centrifuges 1. The design of the pre-filter screen 10 as a two-stage screen in particular has the advantage that the fine screen 102 is not put under such strong mechanical strain by large and/or heavy particles which can be contained in the incoming mixture 2 so that the fine screen 102 can, for example, have very small pores for the filtering of very small particles and can in particular also be made from mechanically less resistant materials.

[0091] It can be of great importance in practice to directly control the acceleration process itself or the rotational speed at to which the mixture 2 can be accelerated in the inlet funnel 10, i.e. in the pre-filter screen 10. This can, for example, be achieved with the further variant of a pusher centrifuge 1 in accordance with the invention shown in FIG. 5. In the variant in accordance with FIG. 5, the inlet funnel 10 or the pre-filter screen 10 is substantially mechanically uncoupled from the mixture distributor 7. For the control and/or regulation of the rotational speed of the inlet funnel 10, it is rotationally fixedly connected to a separate drive axle 131 and can be driven at a pre-settable rotational frequency via the drive axle 131 by means of a drive 13 independently of the screen drum 6. Suitable means, not shown here, can be provided to control and/or to regulate the drive 13, for example in dependence on the mixture 2 to be processed or in dependence on suitable operating parameters of the pusher centrifuge 1. The draining of the liquid phase 4, which was separated at the pre-filter screen 10 into the collection means 11 preferably takes place via a line device 111, which can e.g. include a suitably designed pipe line, suitably arranged in the pusher centrifuge 1. The collection means 11 has an opening groove 112 in the shape of a circular disk which extends over a side facing the infeed device for the leading of the lead device 111 into the interior space of the collection means 11 such that the rotational movement of the pre-filter screen 10 is not impeded by the lead device 111.

[0092]
FIG. 6 shows a further embodiment of a pusher centrifuge 1 in accordance with the invention, in which the mixture distributor 7 includes a pre-acceleration funnel 14 which extends in a substantially conically divergent manner in the direction towards the infeed device 9 and is preferably arranged at the pusher base apparatus 8. The pre-acceleration funnel 14 can also be designed, as shown in FIG. 7, as a pre-acceleration screen 141, with the pre-acceleration screen 141 extending in a substantially conically divergent manner in the direction towards the infeed device 19.

[0093] A further part of the liquid phase 4 can thereby be separated from the mixture 2 in the pre-filter screen 141 and the mixture 2 can be pre-accelerated to a pre-settable rotational speed in the pre-acceleration funnel 14 such that the mixture 2 introduced from the infeed device 9 can be accelerated to a pre-settable peripheral speed before reaching the screen drum 6 with single-stage pusher centrifuges 1 or before reaching the screen stage 12 with multi-stage pusher centrifuges 1. The total volume of liquid phase 4 which can still be contained in the mixture 2 does not, on the one hand, thereby have to be accelerated to the full peripheral speed of the screen drum 6, since some of the liquid phase 4 is already separated via the pre-acceleration funnel 14 and can be separated directly from the screen drum 6 or from the screen stage 12 through the screen openings 61, 121. Mixtures 2 with an extremely high content of liquid phase 4 can thus be processed without problem. In particular with a high content of liquid phase 4, a uniform distribution of the mixture 2 be dried over the peripheral surface 122 of the screen stage 12 or over the peripheral surface 62 of the screen drum 6 is thus also always ensured. Even with very high concentrations of liquid phase 4 in the mixture 2, additional devices for the pre-dewatering such as static condensers, arc screens or hydrocyclones are thus superfluous. Even very small particles contained in the mixture 2 can be separated much more effectively from the solid cake 3 by the effect of a second pre-filtration.

[0094] Since, in contrast to the pusher centrifuges known from the prior art, the mixture 2 is not accelerated abruptly in the region of the pre-acceleration funnel 14, i.e. in a very short time, to the full rotational speed of the screen drum 6, grain breakage and other damaging effects on the mixture 2 can, for example, be avoided. In particular mechanically very sensitive substances can thus also be processed at extremely high rotational speeds of the screen drum 6 in the pusher centrifuge 1 in accordance with the invention.

[0095] Since the pre-acceleration funnel 14 or the pre-acceleration screen 141 has an opening angle β which is lower than 90°, the flow speed of the mixture 2 in the pre-acceleration screen 141 is—in comparison with the speed in free fall—directly adjustable in the direction towards the peripheral surface 62 of the screen stage 12 such that the mixture 2 can gradually be accelerated both in the radial direction and in the peripheral direction of the screen drum 6 with increasing approach to the outer ring region 81 in the region of the pre-acceleration funnel 14 or of the pre-acceleration screen 141. This means the mixture 2 can be accelerated gradually to a pre-settable peripheral speed in a particularly gentle manner in the region of the pre-acceleration screen 141 to then finally achieve the full rotational speed of the screen drum 6 on reaching the peripheral surface 62 or the peripheral surface 122 of the screen stage 12. The pre-acceleration funnel 14 or the pre-acceleration screen 141 has a pre-acceleration angle β with respect to the axis of rotation 5 which can lie, for example, between 0° and 45°, in individual cases between 0° and 10° or between 10° and 45°, in particular between 25° and 45°, preferably between 15° and 35°. It is naturally also possible in specific cases for the value of the opening angle α and/or of the pre-acceleration angle β to be larger than 45°.

[0096] If, for example, the specific properties of the mixture 2 to be processed require that no liquid phase 4 should be separated in the pre-acceleration funnel 14 because, for example, the proportion of liquid phase 4 is not high enough in the mixture 2, a further pre-filtration of the mixture 2 can, as in the embodiment shown in FIG. 6, also be omitted in that the pre-acceleration funnel 14 is designed as a funnel 14 with a closed funnel wall, i.e. not as a pre-acceleration screen 141.

[0097] The pre-acceleration screen 141 can naturally also advantageously be designed as a two-stage screen with a coarse filter and a fine filter. The mixture 2 can thereby also be filtered in two stages with the advantages already explained in detail in the region of the pre-acceleration screen 141, analogously to the arrangement of a two-stage screen at the inlet funnel 10.

[0098] Furthermore, a collection device 15 can naturally also be provided at the mixture distributor 7 in order to drain liquid phase 4 separated at the pre-acceleration screen 141. The liquid phase can, as shown schematically in FIG. 7, be drained directly through the screen openings 61, 121 from the screen drum 6 or, as already described in more detail above for the example of the collection means 11, other suitable apparatuses can be provided for the draining of the liquid phase 4.

[0099] In FIG. 8, finally, an embodiment of a pusher centrifuge 1 in accordance with the invention is shown with a separately drivable pre-acceleration funnel 14 or a pre-acceleration screen 141. The pre-acceleration screen 141 is designed and arranged such that the pre-acceleration screen 141 is rotatable at a pre-settable speed of rotation about a rotational axis 151 by means of a rotational drive 15. The rotational axis 151 can, as shown by way of example in FIG. 8, be arranged inside the pusher rod P and can be drivable independently of it by the rotational drive 15. For the control and/or regulation of the rotational speed of the rotational drive 15, suitable means, not shown here, can be provided to control and/or regulate the rotational drive 15 in dependence, for example, on suitable operating parameters of the multi-stage pusher centrifuge 1 or in dependence on the mixture 2 to be processed or on other factors.

[0100] Preferably, but not necessarily, the pre-acceleration funnel 14 can, for example, rotate at a different rotational speed in one direction of the oscillation movement than with the opposite oscillation movement. The rotational frequency of the pre-acceleration funnel 14 can thus, for example, be chosen on the displacement of the solid cake 3 such that the pre-acceleration funnel 14 rotates synchronously with the outer screen drum 6 so that no relative movement is present with respect to the rotation about the axis of rotation 5 on the displacement between the outer ring region 81 and the solid cake 3 which is deposited on the peripheral surface 62 of the screen drum 6, whereas on the return movement, that is in the phase of the oscillation movement in which the empty space R is loaded with new mixture 2, the pre-acceleration funnel 14 rotates more slowly, for example, than the outer screen drum 6.

[0101]

FIG. 8

a
shows a further embodiment in accordance with FIG. 8 for a single-stage pusher centrifuge with a ring region 81 which is formed as a false bottom 811 and oscillates synchronously with the pre-acceleration funnel 14 and rotates at the same speed of rotation as the outer screen drum 6 which, in the present embodiment shown, is generally different from the speed of rotation of the pre-acceleration funnel 14. For this purpose, as shown schematically in FIG. 8a, the false bottom 811 can be rotationally fixedly connected via at least one fastening strut 812 to the outer screen drum 6, with the fastening strut 812 being freely movable in the direction of the axis of rotation with respect to the non-oscillating screen drum 6, that is the fastening strut 812 is uncoupld from the outer screen drum 6 with respect to the oscillation movement. To ensure that the false bottom 811 can oscillate synchronously with the pre-acceleration funnel 14, with the false bottom 811, however, simultaneously having to be uncoupld from the rotational movement of the pre-acceleration funnel 14, the fastening strut 812 is coupled by means of an uncoupling socket 814 in a fixed pushing manner to the pusher rod P via a pusher element 813 which can, for example, surround the axis of rotation 5 in a ring-shaped manner or can also be made as a simple support strut 813. The uncoupling socket 814 for the uncoupling of the rotational movement of the pusher element 813 from the rotational movement of the pre-acceleration funnel 14 can, for example, include a ball bearing mechanism or be designed and arranged in another manner suitable for the uncoupling of the relative rotational movements. In particular, the uncoupling mechanism 814 can also be designed as an uncoupling element 814 not shown in FIG. 8a which can be suitably arranged and designed, for example, between the pusher rod P and the pusher base apparatus 8.

[0102] The advantages of the variant in accordance with FIG. 8a are obvious. On the one hand, the pre-acceleration funnel 14 or the pre-acceleration screen 14 can be driven completely independently of the speed of rotation of the outer screen drum 6 at a rotational frequency which can be matched to the mixture 2 to be processed and, on the other hand, the false bottom 811 which transports the solid cake 3 in the axial direction rotates at the same speed of rotation as the screen drum 6 such that no relative movement takes place with respect to the rotation about the axis of rotation 5 between the false bottom 811 and the screen drum 6. The rotational speed can naturally also be variable in this case, for example in dependence on an instantaneous operating state of the pusher centrifuge 1, as already described above.

[0103] Naturally, a false bottom can also be provided with a multi-stage pusher centrifuge 1 which rotates synchronously with the outer screen drum 6. In FIG. 8b, an embodiment is shown schematically for a two-stage pusher centrifuge in accordance with FIG. 8 having a false bottom 811, with both the pre-acceleration screen 141 and the pre-filter screen 10 being designed as single-stage screens, two-stage screens or multi-stage screens.

[0104] The embodiment in accordance with FIG. 8a has an outer ring region 81 designed as a false bottom 811 which rotates synchronously with the outer screen drum 6, but is uncoupled from the pre-acceleration funnel 14 with respect to the rotational movement such that the pre-acceleration funnel 14 or the pre-acceleration screen 141 is rotatable about the axis of rotation 5 at a different speed to the false bottom 811. For this purpose, as shown schematically in FIG. 8b, the false bottom 811 is rotationally fixedly connected to the outer screen drum 6 via at least one fastening strut 812, with the fastening strut 812 being guided through a suitably placed opening 143 in the screen stage 12 such that the fastening strut 812 is uncoupled from the oscillation movement of the screen stage 12. The embodiment in accordance with FIG. 8b can naturally also be transferred analogously to pusher centrifuges 1 with more stages than two-stage pusher centrifuges 1.

[0105] The advantages of the variant in accordance with FIG. 8b are obvious. On the one hand, the pre-acceleration funnel 14 can be driven completely independently of the speed of rotation of the outer screen drum 6 at a rotational frequency which can be matched to the mixture 2 to be processed and, on the other hand, the false bottom 811 which transports the solid cake 3 in the axial direction rotates at the same speed of rotation as the screen drum 6 or the screen stage 12 such that no relative movement takes place with respect to the rotation about the axis of rotation 5 between the false bottom 811 and the screen stage 12. The rotational speed can naturally also be variable in this case, for example in dependence on an instantaneous operating state of the pusher centrifuge 1, as already described above.

[0106] It is self-explanatory that the previously explained variants shown schematically in the Figures can also be combined as desired with one another to form further embodiments to satisfy specific demands in practice and are to be understood equally for single-stage and multi-stage pusher centrifuges 1.

[0107] By the use of the pusher centrifuge in accordance with the invention which can be designed with one or more stages, the mixture introduced by the inlet funnel designed as a pre-filter screen can be pre-accelerated to a pre-settable peripheral speed such that the mixture is not accelerated to the full peripheral speed of the screen drum from a peripheral speed close to zero in a very short time on impacting the screen drum or the screen stage. Grain breakage can, among other things, thereby be avoided such that in particular also substances which are particularly sensitive to abrupt changes of a centrifugal acceleration or a radial acceleration are processed while observing very high quality demands.

[0108] Moreover, in the different preferred embodiments, in particular also much lower inlet concentrations can be processed which correspond, for example, to a 50% or 70% or 80% or even more than a 90% proportion of liquid phase, since a substantial part of the liquid phase contained in the mixture is already separated in the pre-filter screen. It is in particular possible by the additional use of the pre-acceleration screen to process mixtures with almost any desired large liquid content without the liquid having to be pre-condensed in complex methods. It is thus also always ensured with a high liquid content that a uniform distribution of the mixture to be dried takes place over the inner peripheral surface of the inner screen stage or of the outer screen drum. Very damaging vibrations of the screen drum and thus the premature wear of bearings and drive are thus prevented and safety problems in operation are effectively prevented. Furthermore, problems in the washing of the solid cake due to its uneven distribution over the peripheral surface of the screen drum are very largely avoided. The use of pre-dewatering systems which are very complex both in a technical process aspect and in an apparatus aspect is likewise avoided, which naturally results in substantial cost savings in operation.

[0109] When the previously mentioned filter systems are used, the whole volume of liquid phase which is supplied with mixture also no longer has to be accelerated to the full peripheral speed of the screen drum. This is in particular extremely favourable with respect to the energy consumption of the pusher centrifuge in accordance with the invention and moreover influences the operating behaviour of the centrifuge overall in a very positive manner.

[0110] By corresponding different designs of the different filter surfaces and in particular by the use of the pre-acceleration funnel and/or of the inlet funnel with a separate drive, it is possible even to process very sensitive mixtures even at high speeds of rotation of the screen drum while maintaining very high quality standards.

Pusher centrifuge

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