1. Field of the Invention
This invention is directed to a device for raising or lowering tubing, cable, rods or tubular structure for example, but not limited to, within a well. Such devices are commonly called snubbing assemblies or snubbers when used in conjunction with a well. This invention may be used in any industry or application where there is a need to raise and lower a tubing, cable, or rod in a controlled manner.
2. Description of Related Art
The purpose of a snubbing unit is to run tubing or pipe into and out of the well bore with the well bore having a greater pressure than the normal atmospheric pressure. In most cases during drilling or completion of an oil and gas well, if the well pressure exceeds the weight of the tubing or pipe the tubing could be ejected from the well. This pipe ejection is referred to as a blow out. In Order to prevent this ejection the oil and gas industry uses two methods for controlling the well. One method is to use a weighting to control it and the other is to complete the well using live well procedures i.e. snubbing. Recently the oil and gas industry has begun to better understand that the use of drilling mud/weighting materials with a high enough weight to balance the well's natural pressure can cause damage to the formation thus inhibiting the productivity of the well. Therefore the practice of insertion of the tubing into and out of the well bore under pressure (snubbing) has increased.
The current method used for this under balanced insertion of the tubing, referred to as snubbing, is a process that uses cables, chains or hydraulic cylinders and two sets of inverted slips to push the tubing into and out of the well bore under pressure. This is done in a hand over hand process where one set of the slips are closed around the tubing and then pulled against the opposing force of the well. This load or well bore force is then transferred through the pipe and then to the slips. The pipe is held stationary by one set of slips that are tied to the well while the other set of slips travel up and down the pipe. The traveling slips grab the tubing or pipe and the slips are then draw downward. Once the load of the tubing or pipe is transferred to these slips, the stationary slips are opened and the pipe is pushed into the wellbore through either a stripping rubber or a set of blow out preventer (BOP) rams, both of which are designed to seal around the outside of the pipe or tubing keeping the well bore pressure contained. Once the traveling set of slips has reached its lowest travel point, the bottom or stationary set of slips are closed and the traveling set of slips are opened and raised to take another bite. The process is then repeated until the length of the pipe can be fully inserted into the well. This process is very slow and requires a well organized movement between the two sets of slips.
These snubbing operations can be broken into two categories. The first one is referred to as a stand-alone snubbing unit. This unit is completely self contained and needs no assistance to handle the tubing in and out of the well bore. It has two sets of stationary slips and two sets of traveling slips. One set of these slips is to hold and transfer the load of the tubing when the pipe is being snubbed and the other set holds the pipe when it is in heavy position. This allows the snubbing unit to handle the pipe in both positive and negative load positions.
The other type of snubbing unit is referred to as a rig assist unit. In this case the snubbing unit is used to assist a work-over in running of the pipe. Once the snubbing unit has pushed the tubing into the well and the weight of the pipe is enough to overcome the pressure from the well the work-over rig takes over and finishes running the tubing into the well bore. The reason for this is the work-over rig can run the tubing into the well bore much faster than a snubbing unit that has to use the hand over hand operations. Because the snubbing unit is not equipped with slips to handle the pipe in the heavy position, the work over has to be used to assist this unit in running the pipe. This motion requires great coordination between the snubbing operator and the work over rig operator. Any mistake can result in a blow out or the accidental release of the tubing from the wellbore.
Both of these types of units are very slow and require great coordination to run the pipe with any speed. This complexity of operation provides a need for equipment and operations that are much less complex and safer that the current operations. The current invention does just that.
The current invention uses hydraulically powered wheels to push the tubing into and out of the wellbore instead of cylinders, cables or chains. This invention allows the pipe to be handled in both a positive and a negative position. This means one unit can be used as both a standalone and a rig assist unit. By using these powered wheels the unit is seamless in its pipe movement for both the positive and the negative pipe running. During snubbing operations this invention uses positive downward force to allow the rig operator to run the tubing in a conventional rig tubing running procedure just like they would if they were running into the well with no pressure on the well. This eliminates the need for the rig and the snubbing operator to stay in tune with one another making the unit much safer. This invention has a smaller equipment footprint than units currently used in the rig assist/standalone snubbing market. This reduced height allows longer joints of pipe to be run within the dimensional clearance between the top of the BOPs and the crown section of the work over rig. This unit is also designed so additional sections can be added to increase the snubbing or lifting capability without having to modify the entire system.
In one embodiment the pipe is held secure by four contact or drive wheels that are set on a 90 degree phase from one another. This allows the drive wheels to operate opposing each other so the pipe is specially secured and centered with forty-five degree contact points on four sides with each layer being set at 45 deg from the top or bottom layer. The cylinders that are located at the rear of the drive wheels push the drive wheels into engagement with the pipe allowing the drive wheels to stay in contact with the pipe and eliminate slippage during pipe movement. This force is referred to as “force normal” and is the force required to eliminate pipe slippage. This “force normal” pressure is increased as the load is increased whether it is positive or negative. This cylinder placement also allows the drive wheels to find the natural center alignment for the pipe as well as open and close without losing contact with the pipe as changes in pipe diameter are contacted. The device can handle pipe sizes from 2⅜″ O.D. to 5½″ O.D. without having to change the drive wheels. This allows rapid changes in pipe diameter and wide range of load applications. This configuration also allows for a wide range of different materials to be used on the drive wheels that may be more compatible with the tubing or pipe that is being run into the wellbore. Rubber coated drive wheels could be used for pipe that is easily damaged from the slip marks of conventional equipment.
a is a view of the wheels engaging the tubing, cable or rods.
Referring to
Each actuator assembly includes a frame which includes two vertical supports 22, 23, upper horizontal supports 26 and 27 that are fixed to platform 12, lower horizontal supports 28 and 29 that are fixed to platform 13 and upper and lower supports 24 and 25 that extend between supports 22 and 23. Lower actuating assemblies 21 are connected to platforms 13 and 14 in a similar fashion. Support members 22 and 23 receive a pin 32 which secures one end of piston cylinder actuator 33 to the frame as shown in
As shown in
In operation when it is desired to lower or raise tubulars within the well, power cylinders 33 can be actuated to move the hydraulic motors supported by plates 51 and 52 toward the tubular. Thus will bring wheels 61 into engagement with the tubulars and the motors can then be driven in either direction to lower or raise the tubular, in a controlled manner. Four or eight drive units or more can be utilized depending on the amount of force required to raise or lower the tubulars. The number and the spacing of the wheel assemblies may be varied on the platforms as desired. The outside contact surface of wheels 61 may be knurled and hardened. They may alternatively be coated with a plastic or rubberized coating depending on the type of tubulars that are being raised or lowered. The wheels 61 may be solid wheels or multiple assemblies with a replaceable insert sleeve or multiple segments that bolt or attach to the inner wheel to provide different shapes and materials to confirm to the item push or pulled through the device.
Although the present invention has been described with respect to specific details, it is not intended that such details should be regarded as limitations on the scope of the invention, except to the extent that they are included in the accompanying claims.
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Number | Date | Country | |
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20110278514 A1 | Nov 2011 | US |