Patent Application
20150369762
This invention relates to a method for the quantitative determination of nitrogen species in dispersants and more particularly to the quantitative determination of nitrogen species relative to carbon and their distribution by chemical class in dispersants derived from succinic anhydride and polyamines.
The succinimides are ashless, polymeric chemicals widely used as dispersants in a variety of organic fluids, especially those based on petroleum oils, including crude oils, petroleum refinery streams and products such as engine oils to keep sludge, soot, oxidation products, and other particulate deposit precursors dispersed in the oil so that these by-products of heat and combustion do not form fouling deposits either during processing or when in use in engines, They also find use in greases and other fluids and semi-fluids such as inks. Dispersants for different types of applications may be called different anmes. For example, for fuels, they could be called detergents and for lubricants, they are usually called dispersants or ashless dispersants. Finally for crude oils, they may be called anti-foulant additives. Dispersants of this type are widely available from commercial suppliers such as Lubrizol, Afton, Infineum, BASF and Chevron Oronite.
The succinimides are normally made by first reacting a long chain polymeric alkene based on C2-C8 olefin and typically having a number average molecular weight of from about 200 to about 30,000 with an unsaturated aliphatic dicarboxylic acid anhydride. The most common starting materials are polyisobutylene and maleic anhydride. The resulting long chain alkenyl-substituted maleic anhydride is then reacted with a polyamine such as tetraethylene pentamine to form the final succinimide product. The long chain alkenyl group provides a hydrocarbon tail for solubility in a lube oil, crude, or refinery stream; the succinate component links the hydrocarbon tail to the polar head provided by the polyamine portion of the molecule that is believed to attach to the particulate surface. The molecular weight of the final succinimide product is typically 500 to 10,000 Daltons, but more commonly from 1,000 to 3,000 Daltons. The succinimide may be borated by reaction with a borating agent such as boric acid, an ortho-borate, or a meta-borate, for example, trimethyl metaborate (trimethoxyboroxine), triethyl metaborate, tributyl metaborate, trimethyl borate, triethylborate, triisopropyl borate (triisopropoxyborane), tributyl borate (tributoxyborane) or tri-t-butyl borate.
There are numerous patents describing the succinimides and their synthesis; it suffices in view of their widespread production and use to cite only a few exemplary disclosures including, for example. U.S. Pat. No. 4,388,201; U.S. Pat. No. 4,686,054; U.S. Pat. No. 5,211,834; U.S. Pat. No. 6,770,605; U.S. Pat. No. 6,858,070; U.S. Pat. No. 7,329,635.
Commercial dispersants are typically depicted with the idealized bis-imide structure shown below, although mono-imide forms are common as well.
The structures of these dispersants are actually quite complex since the presence of multiple isomers in the polyamine precursor will result in a mixture of products, as shown below:
Also, incomplete reaction with the succinic anhydride will result in a complex mixture of mono-, bis-, and tri-imides. Representative structures that are present in this mixture include the following where SA=succinic anhydride and PAM=polyamine:
The dispersant properties of these materials are related to the amount of available polar groups (i.e. basic nitrogen) which, in turn, will be a function of the distribution of the various nitrogen species. Information about the various nitrogen species present and their distribution is therefore significant for to the performance of the products and, accordingly, it is desirable to have a fast and economic method of obtaining this information.
Current methods for determining nitrogen species in dispersants are (1) elemental analysis: this method only gives the wt % N and no information on chemical class, e.g. amine, amide, imide and (2) Infrared (IR) spectroscopy: differentiates amides from imides but cannot speciate amine types.
We have now found that the X-ray Photoelectron Spectroscopy (XPS) method has the advantage over existing techniques for the quantitation and speciation of nitrogen-containing succinimides in that it is capable of determining the total number of nitrogen species relative to carbon and their distribution in terms of amine, amide/imide, quaternary nitrogen (protonated basic nitrogen). The method requires a small amount of sample (mg) and short data acquisition time relative to 15N NMR.
According to the present invention, therefore, the distribution of nitrogen species in a long chain alkenyl succinimide is quantitatively determined by means of X-Ray Photoelectron Spectroscopy.
In the accompanying drawings.
X-ray Photoelectron Spectroscopy (XPS) is a surface-sensitive quantitative spectroscopic technique that measures the elemental composition at the parts per thousand range, empirical formula, chemical state and electronic state of the elements that exist within a material. XPS spectra are obtained by irradiating a material with a beam of X-rays while simultaneously measuring the kinetic energy and number of electrons that escape from the top of the material being analyzed, (˜90% of the signal from the first 5 nm) and is sensitive to all elements except hydrogen.
Commercial XPS instruments typically use aluminum Kα X-rays or magnesium Kα X-rays. The energy of the aluminum Kα X-rays, Ephoton=1486.7 eV and because the emitted electrons' kinetic energies are measured, the electron binding energy of each of the emitted electrons can be determined by using the equation:
E
binding
=E
photon−(Ekinetic+work function)
where Ebinding is the binding energy (BE) of the electron, Ephoton is the energy of the X-ray photons being used, Ekinetic is the kinetic energy of the electron as measured by the instrument. The work function term is an adjustable energy correction that accounts for the few eV of kinetic energy given up by the photoelectron as it becomes absorbed by the instrument's detector. For the purposes of the quantitation and speciation of the succinimides, an energy correction to account for sample charging based on the carbon (1 s) peak at 284,8 eV is appropriate.
In XPS analysis, different chemical forms of the same element will appear at slightly different chemical shifts indicating different binding energies. A sample containing a mixture of chemical forms will appear broader than a sample containing a single chemical environment, in order to obtain quantitative data on the chemical forms of nitrogen in is necessary to apply the chemometric technique of curve resolution on the XPS nitrogen (1 s) spectrum. The nitrogen (1 s) additive spectra are curve-resolved using three peaks at fixed energy positions of 399.0, 400.2, and 401.3 (±0.1) eV and full width half maximum (FWHM)=1.4 (±0.1) eV. These peaks correspond to the energy positions expected for amine (primary/secondary/tertiary), amide/imide, and quaternary nitrogen forms respectively,
As the succinimides may be semi-solid or, alternatively, available as oil suspensions, the XPS sample may be prepared by smearing the sample onto a suitable support such as a copper plate or nub.
The XPS spectrum can be used to determine the nitrogen species of succinimide compositions for use as dispersants, detergents, anti-foulant additives or, in addition, to serve as tools to differentiate counterfeit additive products used in lubricants, fuels, crude oils, and other petroleum products.
Samples of alkenyl succinimide (alkyl-SA-PAM) additives were smeared onto a copper nub for XPS analysis by a Kratos™ Axis Ultra system using monochromatic Al Kα radiation. The unit was equipped with automatic sample charge neutralization to ensure a uniform sample space charge. An energy correction was made to account for sample charging based on the carbon (1 s) peak at 284.8 eV. The elemental concentrations are reported relative to carbon, calculated from XPS spectra based on the area of the characteristic photoelectron peaks after correcting for atomic sensitivity.
The ratio of (O═C)x-N to amine can be used as an indicator of the distribution of mono-Alkyl-SA-PAM, bis-Alkyl-SA-PAM and tri-Alkyl-SA-PAM. If imides linkage is the only linkage formed in the Alkyl-SA-PAM, the distribution of mono-Alkyl-SA-PAM, bis-Alkyl-SA-PAM and tri-Alkyl-SA-PAM can be explored/calculated. The distribution of mono-Alkyl-SA-PAM, to bis-Alkyl-SA-PAM to tri-Alkyl-SA-PAM can then be further correlated to the performance of fouling prevention in a laboratory testing unit.
By combining the performance data in the laboratory fouling test unit with the structural data determined by the XPS method, the correlation between the structure and performance can be quickly elucidated. Based on the correlation, the preferred the structure criteria can be defined. A performance scale that is based on this XPS nitrogen bonding environment measurement can be established. This scale can be used for (1) predicting an Alkyl-SA-PAM performance based on the structure, (2) guiding synthesis reaction conditions, (3) guiding necessary synthesis mechanism and (4) guiding the required ratio of various reactants to guarantee the successful synthesis of the Alkyl-SA-PAM with the required total nitrogen content and the preferred (O═C)x-N to amine concentration ratio.
This application claims priority to U.S. Provisional Application Ser. No. 62/013,751 filed Jun. 18, 2014, herein incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| 62013751 | Jun 2014 | US |
