The present invention relates to a quantum dot-containing member, a sheet member, a backlight device, and a display device.
For example, Patent Document 1 described below discloses an invention regarding a display device using a fluorescent sheet.
Patent Document 1 discloses a display device in which barrier layers are arranged in both sides of the fluorescent sheet.
By providing the barrier layers, it is expected that the fluorescent substance can be protected from a high temperature, moisture, or other harmful environmental conditions.
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2011-13567
However, by providing the barrier layers, the number of parts and the thickness of the sheet member increase.
In view of the aforementioned problem, it is therefore an object of the present invention to provide a quantum dot-containing member, a sheet member, a backlight device, and a display device, capable of effectively suppressing a temporal change of a light emission intensity, particularly, without providing the barrier layer.
A quantum dot-containing member of the present invention is a member obtained by dispersing quantum dots in resin, wherein a barrier layer is not provided on a surface of the member.
In the present invention, it is preferable that the resin contains the following general formula (1) and general formula (2).
where “R1” and “R2” refer to H or CnHm (where “n” and “m” denote integers).
In the present invention, it is preferred that the resin contains at least one or more selected from the following general formula (3), general formula (4), general formula (5), and general formula (6).
In the present invention, it is preferable that the resin contains the following general formula (7) or general formula (8).
where “X” and “Y” refer to H or CnHm (where “n” and “m” denote integers).
In the present invention, it is preferable that a polymer constituting the resin has a high crosslink density.
In the present invention, it is preferable that a normalized illuminance at 500 hours is 0.6 or higher.
In the present invention, it can be configured that the barrier layer is not provided in any one of a light incidence side and a light emission side of the member.
A sheet member of the present invention includes the quantum dot-containing member described above.
A backlight device of the present invention includes the quantum dot-containing member described above or the sheet member described above.
A display device of the present invention includes the quantum dot-containing member described above or the sheet member described above.
Using the quantum dot-containing member according to the present invention, it is possible to effectively suppress a temporal change of the light emission intensity without providing a barrier layer.
An embodiment of the invention (hereinafter, simply referred to as “embodiment”) will now be described in details. Note that the invention is not limited to the following embodiments, but various modifications may be possible within a range of the gist.
As illustrated in
Although a large number of quantum dots are contained in the sheet member 1, a fluorescent pigment, a fluorescent dye, or the like may also be contained in addition to the quantum dots. For example, a mixture of red quantum dots and typical green fluorescent substances (such as YAG or Sialon) may be used.
The quantum dots are nano particles having a particle size of approximately several nanometers to several tens of nanometers.
For example, the quantum dots are formed of CdS, CdSe, ZnS, ZnSe, ZnSeS, ZnTe, ZnTeS, or the like. The quantum dots preferably do not contain Cd nor P. Use of cadmium Cd is regulated in each country due to its toxicity. In addition, since organic phosphorus compounds are expensive and are easily oxidized in the air, and its synthesis becomes unstable, this easily increases cost, destabilizes its fluorescent characteristics, and makes its manufacturing process cumbersome.
As illustrated in
Aliphatic primary amines or oleylamine: C18H35NH2, stearoyl(octadecyl)amine: C18H37NH2, dodecyl(lauryl)amine: C12H25NH2, decylamine: C10H21NH2, or octylamine: C8H17NH2
Fatty acid or oleic acid: C17H33COOH, stearic acid: C17H35COOH, palmitic acid: C15H31COOH, myristic acid: C13H27COOH, lauryl (dodecane) acid: C11H23COOH, decanoic acid: C9H19COOH, or octanoic acid: C7H15COOH
Thiols or octadecanethiol: C18H37SH, hexanedecanethiol: C16H33SH, tetradecanethiol: C14H29SH, dodecanethiol: C12H25SH, decanethiol: C10H21SH, octanethiol: C8H17SH
Phosphines or trioctylphosphine: (C8H17)3P, triphenyphosphine: (C6H5)3P, or tributylphosphine: (C4H9)3P
Phosphine oxides or trioctylphosphine oxide: (C8H17)3P═O, triphenylphosphine oxide: (C6H5)3P═O, or tributylphosphine oxide: (C4H9)3P═O
The quantum dot 5 illustrated in
Note that the shell 5b may be solubilized on the surface of the core 5a. Although a boundary between the core 5a and the shell 5b is indicated by the dotted line in
The quantum dots include quantum dots having fluorescence wavelengths of approximately 520 nm (green) and approximately 660 nm (red). For this reason, as blue light is incident from the light incidence surface, a part of the blue color is converted into a green or red color by the quantum dot. As a result, white light can be obtained from the light emission surface.
The sheet member 1 of
In the configuration of
According to this embodiment, the resin for dispersing the quantum dots is characterized by containing the following general formula (1) and general formula (2).
where “R1” and “R2” refer to H or CnHm (where “n” and “m” denote integers).
The general formula (1) expresses an isocyanurate compound. In addition, the general formula (2) is positioned in a terminal ligand of a resin polymer.
According to this embodiment, the isocyanurate compound expressed in the general formula (1) and the resin monomer containing the terminal ligand expressed in the general formula (2) are preferably mixed. The isocyanurate compound is a main material for improving durability, and the resin monomer containing the terminal ligand expressed in the general formula (2) acts as a crosslinking agent, so that it is possible to obtain excellent durability while maintaining the high light emission intensity without coating the sheet member 1 with the barrier layer unlike the prior art.
According to this embodiment, the resin for dispersing the quantum dots may include the following resins.
That is, the resin preferably includes at least one or more selected from the following general formula (3), general formula (4), general formula (5), and general formula (6).
According to this embodiment, at least one element selected from a group consisting of a resin compound obtained by combining the general formula (3) and the general formula (4), a resin compound obtained by combining the general formula (3) and the general formula (5), a resin compound obtained by combining the general formula (3) and the general formula (6) is preferably selected. Note that the general formula (3) may be mixed with at least two elements selected from the general formula (4), the general formula (5), and the general formula (6).
The general formula (3) is triallylisocyanurate, the general formula (4) is pentaerythritol tetrakis (3-mercaptopropionate), the general formula (5) is (1,3,5-tris(3-mercaptobutyloxyethyl)-1,3,5-triazine-2,4,6 (1H, 3H, 5H-trione), and the general formula (6) is dipentaerythritol hexakis(3-mercaptopropionate).
As described in the following experiment, using the sheet member 1 according to this embodiment, it is possible to obtain a normalized illuminance of 0.6 or higher at 500 hours. Preferably, it is possible to obtain a normalized illuminance of 0.7 or higher, and more preferably, a normalized illuminance of 0.8 or higher. In addition, it is possible to obtain a transmittance of the sheet member 1 of 90% or higher. Furthermore, it is possible to obtain a coverage ratio of BT.2020 (color gamut) of 90% or higher, and more preferably, 95% or higher.
Alternatively, according to this embodiment, the resin preferably contains the following general formula (7) or (8).
where “X” and “Y” refer to H or CnHm (where “n” and “m” denote integers).
According to this embodiment, the resin used in the sheet member 1 may additionally include polypropylene, polyethylene, polystyrene, AS resin, ABS resin, acrylic resin, methacrylic resin, polyvinyl chloride, polyacetal, polyamide, polycarbonate, modified polyphenylene ether, polybutylene terephthalate, polyethylene terlene terephthalate, polysulfone, polyether sulfone, polyphenylene sulfide, polyamide imide, polymethyl pentene, liquid crystal polymer, epoxy resin, phenol resin, urea resin, melamine resin, epoxy resin, diallyl phthalate resin, unsaturated polyester resin, polyimide, polyurethane, silicone resin, styrenic thermoplastic elastomer, a mixture of some of them, or the like.
According to this embodiment, as illustrated in
According to another embodiment of
According to this embodiment, in order to improve dispersibility of the quantum dots contained in the sheet member 1, the sheet member 1 preferably contains a dispersant. A material of the dispersant is not particularly limited, and may include epoxy resins, polyurethanes, polycarboxylates, formalin condensation polymers of naphthalene sulfonates, polyethylene glycols, partially alkyl ester compounds of polycarboxylic acids, polyethers, polyalkylene polyamine, alkyl sulfonates, quaternary ammonium salts, higher alcohol alkylene oxides, polyhydric alcohol esters, alkyl polyamines, a polyphosphate dispersant, or the like. Specifically, DISPERBYK (registered trademark) produced by “BYK Japan KK” may be employed by way of example.
In this embodiment, a protection layer having excellent water resistance may be provided at the end (edge) of the sheet member 1 containing the quantum dots. By covering the end of the sheet member 1 with the protection layer, it is possible to effectively suppress degradation of the sheet member 1. Meanwhile, using the sheet member 1 containing the quantum dots according to this embodiment, it is possible to suppress degradation of the quantum dots, compared to the prior art, even when the end surface of the sheet member 1 is exposed without providing the protection layer. According to this embodiment, degradation can be suppressed because the polymer has a high crosslink density or the like.
The sheet member 1 containing the quantum dots according to this embodiment may be incorporated into, for example, a backlight device 55 of
Although not shown in
Although the sheet member 1 containing the quantum dots of
Here, a configuration having the light-emitting element 20, the diffuser, the composite sheet member, and the display unit 54 stacked in this order obtained by disposing the composite sheet member instead of the sheet member 1 of the display device 50 of
In comparison, as illustrated in
When the composite sheet member 21 is employed, it is preferable to arrange the diffuser in the light emission surface side of the composite sheet member 21 regardless of the display device of
Alternatively, as illustrated in
According to this embodiment, it is possible to effectively suppress a temporal change of the light emission intensity of the sheet member 1, compared to the prior art. Therefore, it is possible to stabilize a wavelength conversion characteristic by using the sheet member 1 according to this embodiment in the backlight device 5, the light guide member, or the like and to extend a service lifetime of the backlight device 55 or the light guide member.
The sheet member 1 according to this embodiment may be formed flexible. Therefore, it is possible to suitably install the sheet member 1 on a curved surface or the like.
Note that the sheet member 1 according to this embodiment may also be applicable to an illumination device, a light source device, a light diffusion device, a light reflection device, or the like, in addition to the backlight device or the light guide member described above.
As illustrated in
As illustrated in
As illustrated in
An interface between the quantum dot layer 2 and the resin film 10 is fixed by thermocompression bonding of the pressed bonding unit 35.
The sheet member 39 having the resin film 10 and the quantum dot layer 2 is wound around the winding roll 32. The sheet member 1 of
In the manufacturing method described above, the quantum dot layer 2 is formed by coating on the surface of the resin film 10, and the thickness of the quantum dot layer 2 can be set to approximately 10 to 500 μm. In addition, the resin film 10 has a thickness of approximately several tens to 1000 μm, and accordingly, the sheet member 1 has a thickness of approximately 100 to 2500 μm. However, the thicknesses of the quantum dot layer 2 and the sheet member 1 are not particularly limited. According to this embodiment, the quantum dot layer 2 of
Note that the quantum dot layer 3 of
Although a sheet member has been exemplified as the quantum dot-containing member in the aforementioned embodiment, the invention is not limited thereto. For example, the invention may include, for example, a stick-shaped object obtained by filling the quantum dot-containing member according to this embodiment in a glass capillary or inserting a molded product, a form obtained by covering the quantum dot-containing member according to this embodiment on an LED surface by potting or the like, a member having a quantum dot layer formed by an inkjet method, or the like.
Examples and comparative examples performed to clarify the effects of the present invention will now be described in details. Note that the present invention is not limited by the following examples.
In an experiment, a QD ink (resin composition) was obtained by dispersing quantum dots having a fluorescence wavelength of approximately 520 nm (green) (also referred to as “green quantum dots”) and quantum dots having a fluorescence wavelength of approximately 660 nm (red) (also referred to as “red quantum dots”).
Elements expressed by the general formula (3) and the general formula (4) were contained as the resin of the QD ink, and further, DDT/BYK110 and ZnO (0.75%) were added. In addition, the QD ink was coated on a PET film (having a thickness of 50 μm) to obtain a sheet member. In this case, the quantum dot layer was obtained by curing the QD ink with ultraviolet rays. This similarly apples to the following examples.
Elements expressed by the general formula (3) and the general formula (5) were contained as the resin of the QD ink, and further, DDT/BYK110 and ZnO (0.75/0) were added. In addition, the QD ink was coated on a PET film (having a thickness of 50 μm) to obtain a sheet member.
Elements expressed by the general formula (3) and the general formula (6) were contained as the resin of the QD ink, and further, DDT/BYK110 and ZnO (0.75%) were added. In addition, the QD ink was coated on a PET film (having a thickness of 50 μm) to obtain a sheet member.
The following durability tests were performed for the sheet members of Examples 1 to 3 described above.
Durability Conditions:
(1) LED is turned on at a temperature of 60° C. and a relative humidity of 90 RH %;
(2) LED is not turned on at a temperature of 65° C. and a relative humidity of 95 RH % (dark place); and
(3) LED is not turned on at a temperature of 85° C. (dark place).
A relationship between the elapsed time and the light emission intensity was measured on the basis of each of the durability conditions described above. The light emission intensity was measured as a total luminous flux using a total luminous flux measurement system produced by “Otsuka Electronics Co., Ltd.” by causing each sample to emit light with a blue LED excitation light (having a wavelength of 450 nm).
As illustrated in each graph, it was recognized that temporal changes in both the green light intensity and the red light intensity can be effectively suppressed.
In any experiment, it was recognized that a normalized illuminance at 500 hours is 0.6 or higher. Preferably, the normalized illuminance is 0.7 or higher, and more preferably, 0.8 or higher. In addition, the “normalized illuminance” is a ratio of the light emission intensity normalized by setting the light emission intensity at zero hour (immediately after a start of the durability test) to “1”.
As illustrated in each graph, it was recognized that a temporal change of the light emission intensity can be suppressed to be small in Example 2, compared to Example 1 or 3.
Then, a sheet member was obtained by coating resin of the QD ink having the following chemical formula on the PET film.
As shown in the results of each experiment, it is recognized that the normalized illuminance at 500 hours can be 0.6 or higher in many examples. Note that the “normalized illuminance” is a light emission intensity ratio normalized by setting the light emission intensity at zero hour (immediately after a start of the durability test) to “1”.
Subsequently, as a comparative example, a quantum dot layer was formed on the PET film by mixing quantum dots with an existing resin material, and a relationship between the elapsed time and the green light intensity was measured under the durability condition (1) described above. Note that the water vapor permeability of the sheet member in the comparative example was approximately 9 (g/m2·day). In the comparative example, as illustrated in
According to the present invention, it is possible to obtain a sheet member capable of effectively suppressing a temporal change of the light emission intensity and to implement a backlight device, a light guide member, and a display device having a stable wavelength conversion characteristic using the sheet member according to the invention.
This application is based upon Japanese Patent Application No. 2016-223205, filed on Nov. 16, 2016, the entire content of which is incorporated herein by reference.
Number | Date | Country | Kind |
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2016-223205 | Nov 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/040704 | 11/13/2017 | WO | 00 |