This application claims the priority benefit of Japan application serial no. 2012-017415, filed on Jan. 31, 2012. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
This disclosure relates to a quartz crystal vibrating piece that excites a thickness shear vibration and a quartz crystal device that includes the quartz crystal vibrating piece.
In a quartz crystal device which uses an AT-cut quartz-crystal vibrating piece, stress is directly applied to its base substrate. A stress may be also applied to the quartz crystal vibrating piece by thermal expansion or similar cause. Stress applied to the quartz crystal vibrating piece affects an oscillation frequency. This results in negative effects to various characteristics such as an aging characteristic and a frequency versus temperature characteristic. In view of this, Japanese Unexamined Patent Application Publication No. 2007-243681 (hereinafter referred to as Patent Literature 1) proposes a disclosure to prevent transmission of stress that affects an oscillation frequency.
Patent Literature 1 discloses a quartz crystal vibrating piece mounted in a quartz crystal device. The quartz crystal vibrating piece includes two supporting electrodes on a straight line that has a predetermined rotation angle with respect to a specific crystallographic axis. Specifically, an AT-cut quartz-crystal vibrating piece according to Patent Literature 1 includes at least one pair of connecting portions. This pair of connecting portions is on a straight line that has a rotation angle of 60° or 120° with respect to an X axis, which is a crystallographic axis of the AT-cut quartz-crystal vibrating piece. This pair of connecting portions connects a framing body and a vibrating piece together. The AT-cut quartz-crystal vibrating piece includes a pair of extraction electrodes disposed at the respective connecting portions. If stress is applied along the straight line having this rotation angle, a sensitivity ratio is extremely small. Thus, the AT-cut quartz-crystal vibrating piece has an extremely small effect in an oscillation frequency by the stress.
However, assume that the AT-cut quartz-crystal vibrating piece disclosed in Patent Literature 1 is formed by wet-etching. Since only the connecting portion is inclined with respect to the framing body or the AT-cut quartz-crystal vibrating piece, an acute angle region between the connecting portion and the framing body or an acute angle region between the connecting portion and the AT-cut quartz-crystal vibrating piece are not precisely finished actually.
A need thus exists for a quartz crystal vibrating piece and a quartz crystal device which are not susceptible to the drawback mentioned above.
According to a first aspect of this disclosure, there is provided a quartz crystal vibrating piece using an AT-cut quartz-crystal vibrating piece with an excitation unit in a rectangular shape. The excitation unit has a crystallographic axis X, a crystallographic axis Y′, and a crystallographic axis Z′. The quartz crystal vibrating piece includes a framing body, a connecting portion, a pair of excitation electrodes, and a pair of extraction electrodes. The framing body is disposed around the excitation unit across a predetermined void. The connecting portion connects the excitation unit and the framing body together. The pair of excitation electrodes is disposed on both principal surfaces of the excitation unit. The pair of extraction electrodes extends from the excitation unit to the framing body via the connecting portion. The excitation unit has a long side that is rotated at 61° or 119° with respect to the crystallographic axis X. The framing body has a long side that extends in 61° or 119° direction with respect to the crystallographic axis X. The connecting portion extends in 61° or 119° direction with respect to the crystallographic axis X. The connecting portion is perpendicular to a short side of the excitation unit and a short side of the framing body.
The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
A preferred embodiment disclosed here will be explained with reference to the attached drawings. It will be understood that the scope of the disclosure is not limited to the described embodiments, unless otherwise stated.
Further, the long sides of the lid plate 10, the base plate 20, and the quartz crystal vibrating piece 30 according to the first embodiment are rotated at 61° or 119° with respect to the crystallographic axis X with reference to the Y′ axis (see
The quartz crystal vibrating piece 30 includes an excitation unit 31, a framing portion 32, and a connecting portion 35. The excitation unit 31 vibrates at a predetermined vibration frequency. The framing portion 32 surrounds the excitation unit 31. The connecting portion 35 connects the excitation unit 31 and the framing portion 32 together. Regions between the excitation unit 31 and the framing portion 32 has a through hole 38 that passes through the quartz crystal vibrating piece 30 in the Y″ axis direction. Excitation electrodes 34a and 34b are formed on surfaces of the +Y″ axis side and the −Y″ axis side of the excitation unit 31. Extraction electrodes 33a and 33b are extracted from respective excitation electrodes 34a and 34b through a connecting portion 35 to the framing portion 32. The framing portion 32 includes castellations 36a and 36b on side surfaces at four corners. Side-surface electrodes 37a and 37b are formed on the castellations 36a and 36b.
The base plate 20 employs an AT-cut quartz-crystal material, and is arranged at the −Y″ axis side of the quartz crystal vibrating piece 30. The base plate 20 is formed in a rectangular shape that has long sides in the X′ axis direction and short sides in the Z″ axis direction. A pair of mounting terminals 25 are formed on a surface of the −Y″ axis side of the base plate 20. The mounting terminals 25 are soldered, fixed, and electrically connected to a printed circuit board or similar member. This mounts the first quartz crystal device 100 to a printed circuit board or similar member. The base plate 20 includes castellations 26a and 26b on side surfaces at four corners. The castellations 26a and 26b include side-surface electrodes 27a and 27b. The base plate 20 includes a depressed portion 28 that is depressed on a surface of the +Y″ axis side. A bonding surface M2 to be bonded to a framing portion 32 is formed in a peripheral area of the depressed portion 28. Connecting electrodes 23 are formed at four corners on the bonding surface M2 in a peripheral area of the castellations 26. The connecting electrodes 23 are electrically connected to the mounting terminals 25 via the side-surface electrodes 27a and 27b formed on the castellations 26. In the case where the quartz crystal vibrating piece 30 does not contact the base plate 20, the depressed portion 28 may be eliminated.
The lid plate 10 employs an AT-cut quartz-crystal material, and is arranged at the +Y″ axis side of the quartz crystal vibrating piece 30. The lid plate 10 includes a depressed portion 17 on a surface of the −Y″ axis side. A bonding surface M5 is formed in a peripheral area of the depressed portion 17. In the case where the quartz crystal vibrating piece 30 does not contact the lid plate 10, the depressed portion 17 may be eliminated.
The one connecting portion 35 is perpendicular to the short side of the excitation unit 31 and the short side of the framing portion 32. Accordingly, the connecting portion 35 is precisely formed in a 61° or 119° direction with respect to the crystallographic axis X by a method for fabricating the quartz crystal vibrating piece 30 described below.
The extraction electrode 33a is extracted from the excitation electrode 34a formed on a surface of the +Y″ axis side to the −X′ axis side of the framing portion 32 through the second region 31b and the connecting portion 35. The extraction electrode 33b is extracted from the excitation electrode 34b formed on a surface of the −Y″ axis side to the −X′ axis side of the framing portion 32 through the second region 31b and the connecting portion 35. When viewed from the Y″ axis direction, the extraction electrode 33a and the extraction electrode 33b do not overlap with each other within the second region 31b and the connecting portion 35.
The extraction electrode 33a, which is extracted to the framing portion 32, extends to the +Z″ axis of the framing portion 32 and further extends in the +X′ axis direction to the side-surface electrode 37a. Additionally, the extraction electrode 33a is extracted from the +Y″ axis side to the −Y″ axis side surface through the side-surface electrode 37a. The extraction electrode 33b, which is extracted to the framing portion 32, extends in the −Z″ axis direction and further extends up to a corner portion on a surface of the framing portion 32 in the −Y″ axis side.
In the quartz crystal vibrating piece 30 and the quartz crystal vibrating piece 30A, the connecting portions 35 and the framing portion 32 have the same thickness T1 and thus have high rigidity. The connecting portion 35 extends in a 61° or 119° direction with respect to the crystallographic axis X and thus have an extremely small stress sensitivity. Additionally, the second region 31b forms a level difference surface so as to avoid an extreme change in thickness from the thickness T1 of the connecting portion 35 to the thickness T2 of the excitation unit 31. Accordingly, the excitation unit 31 is less affected in a frequency variation due to impact from outside or similar.
The method for fabricating the quartz crystal vibrating piece 30 will be described with referring to the flowcharts illustrated in
At Step S101, the quartz-crystal wafer 30W is prepared.
At step S102, a metal film 81 and a photoresist 82 are formed on the quartz-crystal wafer 30W. At step S102, first, the metal film 81 is formed on the surfaces of the +Y″ axis side and the −Y″ axis side of the quartz-crystal wafer 30W by a sputtering or a vacuum evaporation. The metal film 81, for example, is formed by formation of a chromium (Cr) layer on the quartz-crystal wafer 30W, and formation of a gold (Au) layer evaporated on the surface of the chromium layer. Additionally, a photoresist 82 is formed on the surface of the metal film 81.
At step S103, the photoresist 82 is exposed and developed, and the metal film 81 is removed.
At step S103, as understood from
At step S104, the quartz-crystal wafer 30W is etched by wet-etching.
At step S105, the photoresist 82 and the metal film 81 are formed on the quartz-crystal wafer 30W. Step S105 is a step subsequent to step S104 in
At step S106, the photoresist 82 is exposed and developed, and the metal film 81 is removed. Then, the quartz-crystal wafer 30W is etched by wet-etching.
Further, the photoresist 82 is exposed, and the metal film 81 in the removed region is removed. Then, the quartz-crystal wafer 30W is etched by wet-etching. This forms a level difference surface on the second region 31b of the excitation unit 31 of the quartz-crystal wafer 30W, and makes the through hole 38 and the through hole BH (see
At step S107, the metal film 81 and the photoresist 82 for forming an electrode are formed on the surfaces of the +Y″ axis side and the −Y″ axis side of the quartz-crystal wafer 30W again.
At step S108, electrodes are disposed on the quartz-crystal wafer 30W.
As described above, a plurality of quartz crystal vibrating pieces 30 is formed on the quartz-crystal wafer 30W. After step S108, the quartz-crystal wafer 30W is bonded to the lid wafer 10W (see
The lid wafer 10W is made of an AT-cut quartz-crystal material. As illustrated in
The base wafer 20W is made of an AT-cut quartz-crystal material. As illustrate in
After the lid wafer 10W, the quartz-crystal wafer 30W, and the base wafer 20W are bonded with the bonding material 41, dicing is performed along scribe lines SL illustrated in
The lid plate 10, the quartz crystal vibrating piece 30, and the base plate 20 are inclined at 61° (or 119°) with respect to the X axis. After the first quartz crystal device 100 is mounted on a printed circuit board or similar, even if stress is applied to the first quartz crystal device 100 from outside due to an impact or similar, the stress is hard to be transmitted from the lid plate 10 or the base plate 20 to the excitation unit 31 via the connecting portion 35. In view of this, a frequency variation is hard to be generated in the excitation unit 31.
The long side of the quartz crystal vibrating piece 230 is formed to be rotated at 61° or 119° with respect to the crystallographic axis X and extends in the +X′ axis direction. The quartz crystal vibrating piece 230 includes an excitation unit 231, a framing portion 232, which surrounds the excitation unit 231, and one connecting portion 235, which connects the excitation unit 231 and the framing portion 232 together. The connecting portion 235 is formed at the −Z″ axis side of the short side at the −X′ axis side of the excitation unit 231, and extends from there to the −X′ axis direction to connect to the framing portion 232. Regions other than the connecting portion 235 between the excitation unit 231 and the framing portion 232 constitute a through hole 238. The through hole 238 passes through the quartz crystal vibrating piece 230 in the Y″ axis direction.
The excitation electrodes 234a and 234b are formed on the surfaces of +Y″ axis side and the −Y″ axis side of the excitation unit 231. The extraction electrodes 233a and 233b are extracted from the respective excitation electrodes 234a and 234b through a connecting portion 235 to the framing portion 232. The excitation unit 231 includes a first region 231a, a second region 231b, and a third region 231c. The first region 231a includes the excitation electrodes 234a and 234b in the X′ axis direction. The second region 231b directly connects to the connecting portion 235. The third region 231c is a region other than the first region 231a and the second region 231b. The second region 231b forms a level difference surface connected to the connecting portion 235.
Stress from the connecting portion 235 has a nature where the stress is transmitted from the connecting portion in the +X′ axis direction. In the case where the long side has a 61° angle with respect to the crystallographic axis X, a stress sensitivity coefficient becomes approximately zero. However, since the long side may not be precisely formed in the +X′ axis direction, realistically, stress may be applied slightly. As the quartz crystal vibrating piece 30 according to the first embodiment, in the case where the connecting portion 35 is at the center of the quartz crystal vibrating piece 30, stress is transmitted to the center portion of the excitation electrode. This may cause a frequency variation. With the quartz crystal vibrating piece 230 according to the second embodiment, the connecting portion 235 is formed at the end portion in the −Z″ axis of the quartz crystal vibrating piece 230, the stress is transmitted to the end portion of the excitation electrode and hard to be transmitted to the center portion of the excitation electrode. This reduces frequency variation.
The method for fabricating the quartz crystal vibrating piece 230 is almost the same as the method illustrated in the flowchart in
The quartz crystal vibrating piece 230A and the quartz crystal vibrating piece 230B have long sides rotated at 61° or 119° with respect to the crystallographic axis X, and extend to the +X′ axis direction of a new crystallographic axis. The quartz crystal vibrating piece 230A and the quartz crystal vibrating piece 230B each have two connecting portions. The quartz crystal vibrating piece 230A includes the connecting portion 235 and a connecting portion 236 at respective both ends of the −X′ axis side. Stress is transmitted to the both end portions of the excitation unit 231 and hard to be transmitted to the center portion of the excitation electrodes 234a and 234b. The quartz crystal vibrating piece 230B includes the connecting portion 235 and the connecting portion 236 at respective both ends of the −X′ axis side and +X′ axis side. Stress is transmitted to the both end portions of the excitation unit 231 and hard to be transmitted to the center portion of the excitation electrodes 234a and 234b, thus restricting a frequency variation.
Representative embodiments have been described in detail above. As evident to those skilled in the art, the disclosure may be changed or modified in various ways within the technical scope of the disclosure. For example, this disclosure is applicable to a crystal oscillator where an IC or similar that embeds an oscillation circuit is disposed on a base portion, as well as a crystal unit. While in the first and the second embodiments, a quartz crystal vibrating piece on a flat plate is disclosed, a mesa-type vibrating piece in a convex shape or an inverse mesa-type vibrating piece in a depressed shape may also be applicable.
While in this embodiment a quartz crystal vibrating piece is at a position rotated at 61° or 119° with respect to the crystallographic axis X, fabricating a quartz crystal vibrating piece at a rotation angle of 61°±5° or 119°±5°, which considers a fabrication error, provides the effect of this embodiment.
A quartz crystal vibrating piece according to a second aspect may have only one connecting portion. A pair of extraction electrodes is disposed at the one connecting portion not to overlap one another when viewed from a normal direction of the principal surfaces. In the quartz crystal vibrating piece according to a third aspect, a straight line that connects the one connecting portion and the center of the excitation electrodes may be in 61° or 119° direction with respect to the crystallographic axis X. In the quartz crystal vibrating piece of a fourth aspect, the framing body and the connecting portion may have a thickness in the Y′ axis direction that is thicker than a thickness of the excitation unit in the Y′ axis direction. In a quartz crystal vibrating piece according to a fifth aspect, a level difference surface is formed on a part of an excitation unit. The level difference surface may have thickness that changes from the thickness of the excitation unit to the thickness of the connecting portion.
A quartz crystal device according to a sixth aspect may include any of the quartz crystal vibrating pieces according to the first aspect to the fifth aspect. The quartz crystal device may include a base portion in a rectangular shape and a lid portion in a rectangular shape. The base portion is made of a glass material and bonds to one principal surface of the framing body. The lid portion is made of a glass material and bonds to another principal surface of the framing body. A quartz crystal device according to a seventh aspect may include any of the quartz crystal vibrating pieces according to the first aspect to the fifth aspect. The quartz crystal device may include a base portion in a rectangular shape and a lid portion in a rectangular shape. The base portion is made of an AT-cut crystal material and bonds to one principal surface of the framing body. The lid portion is made of an AT-cut crystal material and bonds to another principal surface of the framing body. The long sides of the base portion and the lid portion are rotated at 61° or 119° with respect to the crystallographic axis X.
With the quartz crystal vibrating piece and the quartz crystal device according to this disclosure, a variation in a frequency characteristic due to stress applied to a package and stress applied to an excitation unit by thermal expansion or similar force can be avoided.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2012-017415 | Jan 2012 | JP | national |