1. Field
The present invention relates generally to playset and playhouse equipment. More specifically, embodiments of the present invention concern a quick assembly playhouse with wood paneled walls connected by a living hinge joint.
2. Discussion of Prior Art
Conventional children's playhouses are known to have construction features that mimic or are otherwise similar to the architectural features of residential housing. Because playhouses are often designed to be used outside and exposed to outdoor conditions, such playhouses are often constructed with sturdy exterior walls and roof elements to be resistant to harsh conditions. In one prior art playhouse P depicted in
However, prior art playhouses are deficient and have certain undesirable limitations. For instance, conventional playhouses, including the playhouse P illustrated in
The following brief summary is provided to indicate the nature of the subject matter disclosed herein. While certain aspects of the present invention are described below, the summary is not intended to limit the scope of the present invention.
Embodiments of the present invention provide a quick assembly playhouse that does not suffer from the problems and limitations of the prior art equipment set forth above.
A first aspect of the present invention concerns a quick assembly playhouse that broadly includes multiple pairs of wood paneled walls and living hinges. The wood paneled walls cooperatively form at least part of the playhouse when erected. Each of the pairs of walls presents adjacent hinge margins that extend alongside one another. The living hinges are each attached to adjacent hinge margins of a corresponding one of the pairs of walls so as to cooperatively form a living hinge joint that permits folding and unfolding of the corresponding one of the pairs of walls. Each of the pairs of walls is shiftable about the living hinge between a folded position, in which the walls of the pair are stacked on top of one another, and an unfolded position, in which the walls of the pair are operable to form the erected playhouse.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the present invention will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
Preferred embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the preferred embodiment.
Turning initially to
The canopy 28 provides a lean-to cover attached to the wall assembly 24 and includes a canopy roof 30, upright posts 32, and railing sections 34,36. The canopy roof 30 is attached to and supported by the wall assembly 24 and the posts 32. The railing sections 34 are also attached to and supported by the wall assembly 24 and posts 32. Railing sections 36 are attached to and supported by posts 32 and posts 38.
The playhouse 20 also includes a railing and mailbox assembly 40 attached to the wall assembly 22.
The roof 26 preferably comprises a conventional gable roof structure that is cooperatively supported by the wall assemblies 22,24. The playhouse 20 further includes vented gable end walls 42 positioned above the wall assemblies 22,24 and spanning the gable ends of the roof 26.
Turning to
The front walls 22a,24a and back walls 22b,24b each preferably include a frame 46, siding 48, and wall connectors 50. The frame 46 preferably includes a plurality of boards in the form of uprights 52, baseboards 54, and a header 56. The siding 48 preferably includes a plurality of lapped siding boards 58 that are oriented to extend laterally. In the usual manner, the siding boards 58 are preferably positioned in series with one another, with each pair of adjacent siding boards 58 overlapping one another.
The frame 46 and siding 48 are fastened to one another with nails or threaded fasteners and cooperatively provide a relatively rigid panel 60. That is, the frame 46 and siding 48 are preferably fastened to one another to form an integral panel structure. The illustrated panels 60 each preferably present laterally opposite side margins that provide a hinge margin 62 and a connection margin 64 (see
The frame 46 and siding 48 both preferably include a wood material. For instance, the wood material could include a solid continuous wood or a manufactured wood material including an integral hardened mixture of wood shavings and/or wood fragments bound together with adhesive. The adhesive can include one or more synthetic or natural adhesive resins.
As used herein, the term “wood paneled” refers to each of the walls 22a,22b and the walls 24a,24b as including wood panels. However, the principles of the present invention are applicable where one or more of the panels 60 are also formed of additional materials. For instance, the panels 60 can include a synthetic resin material. Alternatively, each wall could be formed of a plurality of wooden panels supported on a frame (e.g., where the frame is formed of a metal material).
Each of the front walls 22a,24a also preferably presents a doorway 74 (see
Turning to
The living hinge 44 is preferably integrally formed and includes a pair of elongated flanges 84 and an elongated intermediate region 86 (see
Each of the living hinges 44 is preferably preferably formed of a synthetic resin material. More preferably, the synthetic resin material is selected from the group consisting of polypropylene, polyethylene, and combinations thereof. However, it is within the scope of the present invention where the living hinges 44 include other materials.
The flanges 84 each include an elongated strip of material that presents a substantially constant thickness dimension Tf (see
Again, the intermediate region 86 joins the flanges 84 and provides the longitudinal line of weakness 88 about which the flanges 84 can pivot relative to one another. The intermediate region 86 presents opposed concave surfaces 90 (see
However, it is also within the scope of the present invention where the living hinge 44 alternatively provides the line of weakness 88 to permit relative pivoting of the flanges 84. For instance, the living hinge 44 could include a series of perforations spaced along the length of the intermediate region 86 to form the line of weakness 88. Also, the intermediate region 86 of the living hinge 44 could include a material that is different from the material used to form the flanges 84. For instance, the intermediate region 86 could include an elastomeric material. Also, the intermediate region 86 could include a flexible fabric construction that is bonded or otherwise attached to the flanges 84.
The wall assemblies 22,24 each have a pair of panels 60 joined by a single, continuous piece of living hinge 44. However, it will be appreciated that the pair of panels 60 could also be joined by several pieces of living hinge 44 positioned end-to-end to cooperatively join the panels 60.
Again, the hinge margins 62 of panels 60 are preferably configured to receive living hinges 44. Each flange 84 of the living hinge 44 is secured to the interior surface 70 of the hinge margin 62 of a corresponding wall using nails, brads, staples, or other suitable fasteners. Thus, each living hinge 44 pivotally connects a corresponding pair of panels 60 to provide a living hinge joint 91 (see
The illustrated panels 60 are preferably coupled in pairs by the living hinges 44. However, it is within the scope of the present invention where more than two panels 60 are connected in series with one another by living hinges 44, where each living hinge 44 interconnects an adjacent pair of the panels 60. Also, for some aspects of the present invention, one or more panels 60 may not be connected to another panel 60 with a living hinge 44.
Turning to
Each wall connector 50 preferably is integrally formed and includes an elongated connector base 92, a tapered male tab 94, and a female tab 96. In the illustrated embodiment, the wall connectors 50 are preferably formed of an alloy carbon steel, although other suitable materials, such as other metals (e.g., aluminum or stainless steel) or synthetic materials, maybe used. As will be shown, the connector base 92 and tabs 94,96 are configured so that a pair of identical wall connectors 50 can be complementally engaged with one another to automatically secure adjacent panels 60 to one another.
The illustrated wall connectors 50 are preferably hermaphroditic connectors, such that the engaged pair of wall connectors 50 can be identically constructed. As used herein, a hermaphroditic connector means that the connector has male and female components whereby two of the same connectors can be connected to one another. In particular, the female component of one connector receives the male component of the other connector, and the female component of the other connector receives the male component of the one connector. However, it is also within the scope of the present invention where the engaged pair of wall connectors 50 are not identical.
The connector base 92 comprises an elongated plate and presents opposite ends 98. The tapered male tab 94 projects from one end 98 of the connector base 92, while the female tab 96 projects from adjacent an opposite end 98 of the connector base 92. Preferably, the female tab 96 projects at about a right angle to the plane of the connector base 92, with the female tab and the connector base cooperatively presenting a tapered slot 99. As will be shown, this arrangement permits the wall connectors 50 to removably connect adjacent panels 60 at a right angle. However, the female tab 96 could be alternatively positioned relative to the connector base 92. For instance, the female tab 96 could extend substantially parallel to the plane of the connector base 92 (e.g., to interconnect panels 60 that are arranged end-to-end and parallel to one another).
The wall connectors 50 are removably attached to panels 60 along the interior surfaces 70 of connection margins 64 using threaded fasteners 100 that extend through corresponding holes 102 in the connector base 92. In the illustrated embodiment, wall connectors 50 associated with the walls 22a,22b are arranged so that the male tab 94 is positioned above the female tab 96 (see
However, it is within the ambit of the present invention where the wall connectors 50 are alternatively positioned and/or oriented on the panels 60. In the illustrated embodiment, the wall connectors 50 are preferably secured along the connection margins 64 of the panels 60. However, the wall connectors 50 could be located at a position spaced laterally between the laterally endmost margins of the panels 60. For instance, the playhouse 20 could include an interior wall (not shown) secured to one of the panels 60 by wall connectors 50 mounted near the lateral midpoint of the one panel 60.
Turning to
Thus, the illustrated wall connectors 50 of the wall assemblies 22,24 are selectively shiftable into and out of engagement with one another along a vertical engagement axis that is aligned with the longitudinal axis of the adjacent connection margins 64. Furthermore, the wall connectors 50 are configured so that the vertical engagement axis is generally parallel to the pivot axis associated with the living hinge joint 91 (i.e., the axis about which the pair of panels 60 are folded and unfolded).
However, the wall connectors 50 could be constructed and/or positioned to permit alternative panel engagement and disengagement. For instance, the wall connectors 50 could be configured and positioned to permit panel engagement and disengagement along a lateral axis (e.g., an axis perpendicular to the longitudinal axis of the connection margins 64).
When a pair of wall connectors 50 are interlocked, the tapered slot 99 of one wall connector 50 receives the tapered male tab 94 of the other wall connector 50, while the tapered slot 99 of the other wall connector 50 receives the tapered male tab 94 of the one wall connector 50 (see
Again, the principles of the present invention are applicable where the interconnection of wall assemblies 22,24 provided by the wall connectors 50 is alternatively configured. For instance, the wall connectors 50 could be configured and positioned to permit engagement and disengagement of the quick-connection joint 104 along a lateral axis (e.g., an axis perpendicular to the longitudinal axis of the connection margins 64). Also, while each pair of engaged wall connectors 50 preferably uses identical wall connectors 50, the engaged wall connectors 50 could be differently shaped to provide the quick-connection joint 104.
It will also be appreciated that, for some aspects of the present invention, the quick-connection joint 104 between a pair of panels 60 could be provided by one or more wall connectors 50 mounted on only one of the pair of panels 60. For instance, one of the panels 60 could have slots (not shown) cut into the wood material along the interior surface 70 of the connection margin 64 to receive female tabs 96 of the illustrated wall connectors 50.
In operation, components of the illustrated playhouse 20, particularly the wall assemblies 22,24, can be conveniently placed in various types of containers or packaging (not shown) when the playhouse 20 is unassembled (e.g., for subsequent transportation and/or sale of the playhouse 20). The wall assemblies 22,24 are preferably shifted into the folded position (see
When the user intends to erect the playhouse 20, the wall assemblies 22,24 can be selectively removed from a container (or other packaging) and unfolded (see
Although the above description presents features of preferred embodiments of the present invention, other preferred embodiments may also be created in keeping with the principles of the invention. Such other preferred embodiments may, for instance, be provided with features drawn from one or more of the embodiments described above. Yet further, such other preferred embodiments may include features from multiple embodiments described above, particularly where such features are compatible for use together despite having been presented independently as part of separate embodiments in the above description.
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventors hereby state their intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/815,138, filed Apr. 23, 2014, entitled QUICK ASSEMBLY CHILDREN'S PLAYHOUSE, PLAYSET, AND THE LIKE, which is hereby incorporated in its entirety by reference herein.
Number | Date | Country | |
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61815138 | Apr 2013 | US |