QUICK-CHANGE SYSTEM

Information

  • Patent Application
  • 20250043532
  • Publication Number
    20250043532
  • Date Filed
    July 24, 2024
    8 months ago
  • Date Published
    February 06, 2025
    2 months ago
Abstract
A quick-change system for changing attachments on a construction machine contains a quick coupler arranged on a carrier so as to be rotatable about an axis of rotation by means of a rotary drive and/or pivotable about a pivot axis by means of a pivot drive. For coupling a tool or attachment, the quick coupler has first receptacles on one side for accommodating and securing a first bolt-shaped coupling element on the tool side, and second receptacles on the other side for accommodating and securing a second bolt-shaped coupling element on the tool side. A mechanical rotation and/or pivot display is arranged on the quick-change system with at least one indicator element and at least one marking interacting with the indicator element to monitor a rotation and/or tilting position of the quick coupler relative to the carrier.
Description
FIELD OF THE INVENTION

The invention concerns a quick-change system for changing attachments on a construction machine.


BACKGROUND

Such quick-change systems are used on excavators or other comparable construction machines between an attachment of the construction machine and the tool as a rotational and/or pivot unit to expand the movement capabilities. Such quick-change systems typically contain a quick coupler which is arranged on a connecting part so as to be rotatable about an axis of rotation by means of a hydraulic rotary drive and pivotable about a pivot axis orthogonal to the axis of rotation, as well as receptacles and at least one locking element for releasable securing of an attachment connected to the quick coupler. By means of such a quick-change system, the attachments connected to the quick coupler, such as a tilt bucket, grippers, shears, compactors, magnets, hydraulic hammers or the like can be rotated not only about a pivot axis arranged transversely to the longitudinal axis of an excavator arm, but also about an axis of rotation orthogonal to this pivot axis. Such a quick-change system is known from DE 10 2020 127 313 B3.


There are also quick-change systems of the initially mentioned type in which the pivot and tilting position of a quick coupler is monitored via electrical sensors and transmitted to display devices within a driver's cab. However, such a sensor mechanism is relatively delicate and costly. A corresponding power supply is also required for the sensor mechanism.


SUMMARY OF THE INVENTION

One aspect of the invention relates to a quick-change system of the initially mentioned type that also permits simple and robust monitoring of a rotational or tilting position of the quick coupler relative to a carrier without a separate power supply.


Expedient embodiments and advantageous refinements of the quick-change system according to the invention are disclosed herein.


The quick-change system according to the invention for changing attachments on a construction machine contains a quick coupler arranged to pivot about an additional pivot axis by means of a pivot drive and rotatable about an axis of rotation by means of a rotary drive on a carrier, which, for coupling a tool or attachment, has first receptacles on one side for accommodating and securing a first bolt-shaped coupling element on the tool side, and second receptacles on the other side for accommodating and securing a second bolt-shaped coupling element on the tool side. A mechanical rotation and pivot indicator is arranged on the quick-change system, which contains a first indicator element with a corresponding first marking to monitor the rotation position of the quick coupler, and a second indicator element with a corresponding second marking to monitor the tilting position of the quick coupler. The mechanical rotation and pivot indicator allows the position of the quick coupler to be checked quickly and reliably without an additional power supply. For example, it is possible to check whether the quick coupler is in an unrotated and un-tilted initial position (0 position) without the need for a costly sensor mechanism.


In a structurally simple and cost-effective implementation, the indicator elements can be designed in the form of a pointer with a pointer tip.


In another advantageous embodiment, the indicator elements can contain a slot-like recess covering the associated marking in an initial position of the quick coupler. The marking is therefore readily apparent within the slot-like recess in the initial position of the quick coupler.


In the case of a combined rotation and pivot indicator, both the first and second indicator elements can be arranged in a common carrier plate. The common carrier plate can be arranged, for example, on a drive housing and the two markings arranged on the quick coupler and a crosspiece of the carrier.


The first indicator element and the second indicator element, however, can also be arranged on separate carrier plates. The second indicator element, for example, can be arranged on a crosspiece of the carrier and the corresponding marking on a bearing pin of a drive housing. Alternatively, the second indicator element can be arranged on a bearing pin of a drive housing and the corresponding marking on a crosspiece of the carrier.


In a cost-effective implementation, the carrier plates with the indicator elements can be designed as a sheet metal part.





BRIEF DESCRIPTION OF THE DRAWINGS

Additional details and advantages of the invention are apparent from the following description of preferred embodiment examples with reference to the drawings. In the drawings:



FIG. 1 shows a quick-change system with a rotatable and tiltable quick coupler in a perspective view;



FIG. 2 shows a front view of the quick-change systems depicted in FIG. 1 with a quick coupler in an unrotated and untilted initial position;



FIG. 3 shows a detail of area A of FIG. 2;



FIG. 4 shows a front view of the quick-change system depicted in FIG. 1 with a quick coupler in a position rotated relative to the initial position;



FIG. 5 shows a detail of area B of FIG. 4;



FIG. 6 shows a front view of the quick-change system depicted in FIG. 1 with a quick coupler in a position tilted relative to the initial position;



FIG. 7 shows a detail of area C of FIG. 6;



FIG. 8 shows a front view of an additional embodiment example of a quick-change system with a quick coupler in an initial position;



FIG. 9 shows a detail of area D of FIG. 8;



FIG. 10 shows a detail of area E of FIG. 8;



FIG. 11 shows a front view of an additional embodiment example of quick-change system with a quick coupler in an initial position; and



FIG. 12 shows a detail of area F of FIG. 11.





DETAILED DESCRIPTION


FIG. 1 shows a quick-change system 1, also known as a tilt rotator, for changing attachments on an excavator or a comparable construction machine. The quick-change system 1 contains a quick coupler 3, which is arranged on a carrier 2 so as to be pivotable and rotatable by means of a rotary and pivot drive, and which is designed for automatic or manual coupling of attachments. In the embodiment shown, the quick coupler 3 is arranged to rotate through 360° by means of a hydraulic drive unit 4 about an axis of rotation 5 and to pivot about a pivot axis 7 orthogonal to the axis of rotation 5 by means of a hydraulic pivot drive 6 on the carrier 2 connected either directly or via a hydraulically operated quick coupler to an excavator arm or another attachment of a construction machine.


The quick-change system 1, designed here as a tilt rotator, contains a drive housing 8 in which the quick coupler 3 is mounted to rotate through 360° about the axis of rotation 5, which is shown here vertically aligned. A hydraulic rotary lead-through, not visible here, is also arranged in drive housing 8 with a rotationally fixed stator arranged relative to it in drive housing 8 and a rotor mounted to rotate within the stator to supply hydraulic fluid to the quick coupler 3. The rotary drive 4 contains a hydraulic motor 9 designed as a hydraulic drive, through which the quick coupler 3 can be mechanically rotated 360° about the axis of rotation 5 via a gear mechanism with a worm wheel arranged inside the drive housing 8 and a drive worm that can be rotated by the hydraulic motor 9 relative to drive housing 8.


The drive housing 8 is arranged to pivot on the carrier 2 about the pivot axis 7 orthogonal to the axis of rotation 5 via laterally projecting bearing pins 10 within two bearing lugs 11 separated from each other and can be pivoted via the hydraulic pivot drive 6 relative to carrier 2 about the pivot axis 7 by about +45° relative to the position shown in FIGS. 1 and 2. Through the tilt rotator 1, also known as a rotary pivot drive, the attachments connected to the quick coupler 3 can not only be rotated about the axis of rotation 5, but also tilted about the pivot axis 7 orthogonal to the axis of rotation 5 relative to the carrier 2, thereby extending the range of movement and increasing the area of application.


The carrier 2 in the embodiment example shown has two parallel side walls 12 as well as front and rear crosspieces 13 with the bearing lugs 11 arranged thereon. The drive housing 8 is mounted to pivot about the pivot axis 7 via the two bearing pins 10 in the bearing lugs 11 of the front and rear crosspieces 13. Openings to accommodate two parallel bolt-shaped coupling elements 14 and 15 separated from each other for connection to a quick coupler on the excavator side are formed in the two side walls 12 of the depicted carrier 2. The carrier 2, however, can also be mounted directly on an arm and a coupling of an excavator even without intermediate connection of, e.g., a hydraulically operated quick coupler.


The pivot drive 6 in the embodiment shown is formed by two double-acting positioning cylinders each with a cylinder housing 16 or 17 fastened on the corresponding side wall 12 of carrier 2 and a hydraulically movable piston rod 18 or 19 arranged to move in cylinder housing 1916 or 17. The free ends of the piston rods 18 and 19 are each connected via an articulated lug 20 and a corresponding mount 21 to the drive housing 8. The drive housing 8 with the quick coupler 3 mounted to rotated therein can thus be tilted relative to the carrier 2 by corresponding retraction and extension of the two piston rods 18 and 19 on the control cylinder. The pivot drive 6, however, can also be formed by a hydraulic motor or another appropriate hydraulic drive.


As can be seen from FIG. 1, the quick coupler 3 designed for coupling of an attachment or tool contains a housing 22 designed as a welded structure or cast part, which has first receptacles 23 open on one side for accommodating and securing a first bolt-shaped coupling element on the tool side on one side as well as downward open second receptacles 24 on the other side for accommodating and securing a second bolt-shaped coupling element on the tool side. The first receptacles 23 open on one side are claw-shaped or fork-shaped. Articulated safety catches 25 are also arranged on these receptacles to avoid undesired falling out of the connected tools. The second receptacles 24 open downward to the other side have a curved lower support surface to support a bolt-shaped coupling element. A locking device, not shown here, is provided on the second receptacles 25 with two locking pins movable between an extended locking position and a retracted unlocking or change position. An embodiment example of a hydraulically operated quick coupler 3 for automatic coupling of a tool is disclosed in DE 10 2018 128 479 A1. Reference is expressly made to this document with regard to the known structure and function of such a hydraulically operated quick coupler. Various attachments can be connected to the quick coupler 3, such as tilt buckets, grippers, shears, compactors, magnets, hydraulic hammers, or the like.


A mechanical rotation and pivot indicator 26 is arranged on the quick-change system 1 to monitor a rotation and tilting position of the quick coupler relative to the carrier. A combined mechanical rotation and pivot indicator 26 is provided in the embodiment depicted in FIGS. 1 to 7 with two pointer-like indicator elements 27 and 28 arranged on the drive housing 8, a first marking 29 arranged on a quick coupler 3 and a second marking 30 arranged on the crosspiece 13 of carrier 2.


As follows especially from FIG. 3, the two pointer-like indicator elements 27 and 28 with markings 29 and 30 have cooperating pointer tips 31 and 32. The two pointer-like indicator elements 27 and 28 are arranged in the embodiment shown in FIGS. 1 to 7 on a common carrier plate 34 fastened via screws 33 to drive housing 8. The carrier plate 34 with the two pointer-like indicator elements 27 and 28 can be designed as a punched sheet metal part. The two pointer-like indicator elements 27 and 28 point with their pointer tips 31 and 32 in opposite directions. The markings 29 and 30 are positioned so as to be aligned with the unrotated and un-tilted initial position (0 position) of quick coupler 3 with pointer tips 31 and 32, shown in FIGS. 2 and 3. Slot-like recesses 35 and 36 are also arranged in the pointer-like indicator elements 27 and 28, in which the markings 29 and 30 are shown in the unrotated and un-tilted 0 position of quick coupler 3. This makes it possible to quickly and reliably check whether the quick coupler 3 is in the unrotated and un-tilted 0 position, even without electrical indicators.


On the other hand, if the quick coupler 3 is rotated according to FIGS. 4 and 5 about the axis of rotation 5 aligned here vertically, marking 29 on quick coupler 3 leaves the field of view of the pointer-like indicator element 27 so that rotation of the quick coupler 3 relative to the 0 position is readily apparent.


If the quick coupler 3 is tilted about the pivot axis 7 orthogonal to the axis of rotation 5 according to FIGS. 6 and 7, the marking 30 on side part 13 leaves the field of view of the pointer-like indicator element 28, so that pivoting of the quick coupler 3 relative to the 0 position, i.e., a tilting movement of the quick coupler 3, is apparent. In this manner, a purely mechanical and robust rotation and pivot indicator can be realized without a power supply.


As shown in FIGS. 8 to 10, the two pointer-like indicator elements 27 and 28 also need not be arranged on a common carrier plate. The first indicator element 27 according to FIG. 10 can instead be arranged on a first carrier plate 37 fastened by screws 33 on drive housing 8 and the second indicator element 28 on a second carrier plate 38 fastened by screws 33 on the crosspiece 13 of carrier 2. The marking 30 belonging to the second indicator element 28 can then be applied to the bearing pin 10.


The second indicator element 28, however, can of course also be arranged on the bearing pin 10 and the corresponding marking 30 on the cross piece 13 of carrier 2, as shown in FIGS. 11 and 12.


LIST OF REFERENCE NUMERALS






    • 1 Quick-change system


    • 2 Carrier


    • 3 Quick coupler


    • 4 Rotary drive


    • 5 Axis of rotation


    • 6 Pivot drive


    • 7 Pivot axis


    • 8 Drive housing


    • 9 Hydraulic motor


    • 10 Bearing pin


    • 11 Bearing lugs


    • 12 Side wall


    • 13 Crosspiece


    • 14 First coupling element


    • 15 Second coupling element


    • 16 First cylinder housing


    • 17 Second cylinder housing


    • 18 First piston rod


    • 19 Second piston rod


    • 20 Articulated lug


    • 21 Mounting


    • 22 Housing


    • 23 First receptacle


    • 24 Second receptacle


    • 25 Safety catch


    • 26 Rotation and pivot indicator


    • 27 First indicator element


    • 28 Second indicator clement


    • 29 First marking


    • 30 Second marking


    • 31 First pointer tip


    • 32 Second pointer tip


    • 33 Screw


    • 34 Carrier plate


    • 35 Recess


    • 36 Recess


    • 37 First carrier plate


    • 38 Second carrier plate




Claims
  • 1. A quick-change system for changing attachments on a construction machine, the quick-change system comprising a quick coupler arranged on a carrier so as to be rotatable about an axis of rotation by means of a rotary drive and pivotable about a pivot axis by means of a pivot drive, which, for coupling a tool or attachment, has first receptacles on one side for accommodating and securing a first bolt-shaped coupling element on the tool side, and second receptacles on the other side for accommodating and securing a second bolt-shaped coupling element on the tool side, wherein a mechanical rotation and pivot indicator is arranged on the quick-change system, which contains a first indicator element with a corresponding first marking for monitoring the rotation position of the quick coupler relative to the carrier and a second indicator element with a corresponding second marking for monitoring the tilting position of the quick coupler relative to the carrier.
  • 2. The quick-change system according to claim 1, wherein at least one of the first and second indicator elements is designed in the form of a pointer with a pointer tip.
  • 3. The quick-change system according to claim 1, wherein at least one of the first and second indicator elements contains a slot-like recess covering the corresponding marking in an initial position of the quick coupler.
  • 4. The quick-change system according to claim 1, wherein the first indicator element and the second indicator element are arranged on a common carrier plate.
  • 5. The quick-change system according to claim 4, wherein the common carrier plate is arranged on a drive housing and the two markings are arranged on the quick coupler and a crosspiece of the carrier.
  • 6. The quick-change system according to claim 1, wherein the first indicator element and the second indicator element are arranged on separate carrier plates.
  • 7. The quick-change system according to claim 6, wherein the second indicator element is arranged on a crosspiece of the carrier and the corresponding marking on a pivot pin of a drive housing.
  • 8. The quick-change system according to claim 6, wherein the second indicator element is arranged on a pivot pin of a drive housing and the corresponding marking on a crosspiece of the carrier.
  • 9. The quick-change system according to claim 6, wherein the carrier plates are designed as sheet metal parts.
  • 10. The quick-change system according to claim 1, wherein the carrier contains two parallel side walls with openings to accommodate two parallel bolt-shaped coupling elements.
Priority Claims (1)
Number Date Country Kind
10 2023 120 316.9 Jul 2023 DE national