The present invention relates to utility knives, and more particularly to quick-change utility knives permitting rapid and tool-less changing of utility knife blades.
Utility knives or box cutters (collectively referred to herein as “utility knives”) are knives used for utility purposes. Utility knives are commonly used in workplaces as multi-purpose cutting tools for use in a variety of trades and crafts. Utility knives are generally designed to be lightweight and easy to use and carry. They are used for general cutting tasks, such as trimming plastic and wood, cutting tape, string, cardboard, and other packaging materials.
The body 14 for the typical utility knife 10 is shaped as an elongate handle that is comfortable for gripping by a human hand. Often, the body 14 is formed of two halves, a first half 18 and a second half 20. The first half 18 and the second half 20 are typically joined by a screw 22, and are often aligned by one or more physical features of the first half 18 and the second half 20 such that the blade 12 is secured and the user can safely use the knife 10 without cutting him or herself. Unfortunately, when it comes time to change the blade 12, the user must use a screwdriver to remove the screw 14, then must separate the first half 18 from the second half 20, replace or reverse the blade 12 before reassembling the knife 10.
The process of changing the blade is sufficiently time-consuming and obnoxious that users often do not replace the blade 12 as often as necessary. Instead, the user continues to use a dull blade 12, which may result in accidents or reduced cutting efficiency. Since blades 12 aren't changed in a timely fashion, manufacturers are also deprived of their revenue for selling the replacement blades 12. Sometimes, if a screwdriver is not available, replacing the blade 12 is simply impossible. While efforts have been made to provide systems to facilitate blade changing, they have been inadequate.
Implementation of the invention provides quick-change utility knives that address the deficiencies of existing utility knives. The quick-change utility knife can be rapidly opened, often without tools, such that the blade of the knife can be rapidly and readily changed. Implementation of the knife can be achieved with a variety of body materials and sizes, and can be applied to both fixed and retractable knives equally.
According to implementations of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade and a magnet disposed on a portion of the first body member distal the replaceable blade and directed toward a corresponding feature disposed on a portion of the second body member whereby the magnet serves to reversibly secure the first body member to the second body member distal the replaceable blade.
In some implementations, the corresponding feature includes a magnet. In some implementations, the magnets both include rare-earth magnets. In some implementations, the magnets both include neodymium magnets. In some implementations, the corresponding feature includes a ferromagnetic plate.
In some implementations, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some implementations, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some implementations, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some implementations, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some implementations, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some implementations, the replaceable blade is a fixed blade. In some implementations, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
According to further implementations of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade, a first magnet disposed on an inner portion of the first body member distal the replaceable blade, and a second magnet disposed on an inner portion of the second body member at a location corresponding to the first magnet, whereby the first magnet and the second magnet serve to reversibly secure the first body member to the second body member distal the replaceable blade.
In some implementations, the magnets both include rare-earth magnets. In some implementations, the magnets both include neodymium magnets.
In some implementations, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some implementations, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some implementations, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some implementations, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some implementations, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some implementations, the replaceable blade is a fixed blade. In some implementations, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
According to additional implementations of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade, a first rare-earth magnet disposed on an inner portion of the first body member distal the replaceable blade, and a second rare-earth magnet disposed on an inner portion of the second body member at a location corresponding to the first magnet, whereby the first magnet and the second magnet serve to reversibly secure the first body member to the second body member distal the replaceable blade.
In some implementations, the magnets both include neodymium magnets.
In some implementations, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some implementations, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some implementations, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some implementations, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some implementations, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some implementations, the replaceable blade is a fixed blade. In some implementations, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
The objects and features of the present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only typical embodiments of the invention and are, therefore, not to be considered limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
A description of embodiments of the present invention will now be given with reference to the Figures. It is expected that the present invention may take many other forms and shapes, hence the following disclosure is intended to be illustrative and not limiting, and the scope of the invention should be determined by reference to the appended claims.
According to embodiments of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade and a magnet disposed on a portion of the first body member distal the replaceable blade and directed toward a corresponding feature disposed on a portion of the second body member whereby the magnet serves to reversibly secure the first body member to the second body member distal the replaceable blade.
In some embodiments, the corresponding feature includes a magnet. In some embodiments, the magnets both include rare-earth magnets. In some embodiments, the magnets both include neodymium magnets. In some embodiments, the corresponding feature includes a ferromagnetic plate.
In some embodiments, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some embodiments, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some embodiments, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some embodiments, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some embodiments, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some embodiments, the replaceable blade is a fixed blade. In some embodiments, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
According to further embodiments of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade, a first magnet disposed on an inner portion of the first body member distal the replaceable blade, and a second magnet disposed on an inner portion of the second body member at a location corresponding to the first magnet, whereby the first magnet and the second magnet serve to reversibly secure the first body member to the second body member distal the replaceable blade.
In some embodiments, the magnets both include rare-earth magnets. In some embodiments, the magnets both include neodymium magnets.
In some embodiments, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some embodiments, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some embodiments, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some embodiments, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some embodiments, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some embodiments, the replaceable blade is a fixed blade. In some embodiments, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
According to additional embodiments of the invention, a quick-change utility knife includes a replaceable blade and a mounting member adapted to receive and engage the replaceable blade. The knife also includes a body adapted to receive and engage the mounting member and the replaceable blade in combination, the body having a generally elongate form shaped as a handle to be held by a human hand. The body includes a first body member extending along at least a portion of one major side of the replaceable blade and forming at least a first portion of the handle and a second body member extending along at least a portion of an opposite major side of the replaceable blade and forming at least a second portion of the handle. The body also includes a physical engagement mechanism proximate the replaceable blade adapted to secure the first body member to the second body member proximate the replaceable blade, a first rare-earth magnet disposed on an inner portion of the first body member distal the replaceable blade, and a second rare-earth magnet disposed on an inner portion of the second body member at a location corresponding to the first magnet, whereby the first magnet and the second magnet serve to reversibly secure the first body member to the second body member distal the replaceable blade.
In some embodiments, the magnets both include neodymium magnets.
In some embodiments, the first body member includes one or more indexing pins or indexing holes, and the second body member includes one or more indexing holes or indexing pins corresponding to the indexing pins or indexing holes of the first body member. The respective indexing pins and indexing holes are adapted to prevent movement of distal portions of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member. In some embodiments, a distal portion of the first body member is formed in a first shape that corresponds to a second shape of a distal portion of the second body member. The first shape and the second shape engage to prevent movement of the distal portion of the first body member relative to the second body member generally in a plane of the replaceable blade when the distal portion of the first body member is contacting the distal portion of the second body member.
In some embodiments, the quick-change utility knife further includes physical separation structures formed on each of the first body member and the second body member. The physical separation structures are adapted to permit application of a separating force between a distal end of the first body member and a distal end of the second body member generally perpendicular to a plane of the replaceable blade. In some embodiments, the physical separation structures are adapted to receive the separating force from a flat item inserted between the physical separation structures. In some embodiments, the physical separation structures are adapted to receive the separating force from one or more fingers of a human hand.
In some embodiments, the replaceable blade is a fixed blade. In some embodiments, the replaceable blade and the mounting member are slidable within the body whereby the replaceable blade is retractable within the body.
The body of the knife 30 is adapted to receive the carriage 32 and the blade 12 in a channel or hollow therein. Additionally, in some embodiments of the invention, additional replacement blades 12 are storable in a separate portion of the body of the knife 30, such as a secondary storage hollow or channel. The body of the knife 30 is formed of two members, a first body member 38 and a second body member 40. In some embodiments, the first body member 38 and the second body member 40 each form roughly half of the body, as illustrated in
The first body member 38 and the second body member 40 each include a physical engagement mechanism or structure proximate the blade end of the knife 30 that is adapted to reversibly secure the first body member 38 to the second body member 40 generally proximate the blade 12. Such physical engagement mechanisms or structures are commonly used in utility knives, and knives 30 in accordance with embodiments of the invention may incorporate any such engagement structure or mechanism. The mechanism illustrated in
Next, the other end (the end distal from or away from the blade 12) of the second body member 40 is generally aligned with and then brought toward the other end of the first body member 38 until the first body member 38 and the second body member 40 come fully together such that the knife 30 is fully assembled. The alignment of the first body member 38 and the second body member 40 of this embodiment is assisted by one or more indexing pins 46 formed on the inner surface of the first body member 38 and one or more corresponding indexing holes 48 formed on the inner surface of the second body member 40. While
The indexing pins 46 and the corresponding indexing holes 48 are one example of a structure adapted to minimize or prevent motion of the first body member 38 relative to the second body member 40 generally in a plane of the blade 12. The indexing pins 46 and the indexing holes 48 minimize or prevent such motion at a portion of the knife 30 away from the blade 12, and the engagement of the tab 42 and the slot 44 serve to minimize or prevent such motion proximate the blade 12.
A separate mechanism of the knife 30 serves to minimize unwanted separation motion of the first body member 38 from the second body member 40 at a location away from the blade 12. This mechanism for securing the first body member 38 to the second body member 40 includes a first magnet 50 located on an inner surface of the first body member 38 and a corresponding second magnet 52 located on an inner surface of the second body member 40. In some embodiments, either the first magnet 50 or the second magnet 52 is replaced by a corresponding ferromagnetic plate; however, the remaining magnet 50, 52 and the ferromagnetic plate are sized, placed, and selected so as to provide a sufficiently secure attachment between the first body member 38 and the second body member 40.
The first magnet 50 and the second magnet 52 in some embodiments are both rare earth magnets. In some embodiments, the first magnet 50 and the second magnet 52 are both neodymium magnets. The first magnet 50 and the second magnet 52 may have any desired size, shape, and thickness so as to permit the first magnet 50 and the second magnet 52 to achieve a desired engagement strength when the first body member 38 and the second body member 40 are closed to complete the knife 30. By way of example, the first magnet 50 and the second magnet 52 may be cylindrical shaped, hemi-spherical shaped, or may be rectangular prism shaped. The first magnet 50 and the second magnet 52 may be affixed or secured to the first body member 38 and the second body member 40, respectively, using any desired method, including gluing, bonding, press-fit, or the like.
As illustrated in
When the knife 30 is to be closed, as discussed above, the tab 42 is engaged with the slot 44 (or some other blade-end physical engagement mechanism between the first body member 38 and the second body member 40 is engaged) while some separation is maintained between the butt ends of the first body member 38 and the second body member 40. Once the tab 42 is engaged with the slot 44, the indexing pins 46 are aligned with the indexing holes 48, and these features are initially engaged with each other. As this engagement occurs, the first magnet 50 and the second magnet 52 experience a mutual magnetic attraction, and the butt ends of the first body member 38 and the second body member 40 snap together. The first magnet 50 and the second magnet 52 hold the knife 30 together during normal use and against unwanted separation.
When the time comes to change the blade 12, the user wishes to separate the first body member 38 from the second body member 40 at will. Accordingly, the embodiment of the knife 30 shown in
In some embodiments, the physical structure for applying the separation force may be provided by alternate shapes than those illustrated in
As may also be noted from
The first body member 38 and the second body member 40 may be formed of any desired material. In some embodiments, one or both members 38, 40, are largely formed of impact-resistant plastic. In other embodiments, one or both members 38, 40 are largely formed of non-ferromagnetic metal, such as aluminum or stainless steel. In other embodiments, at least parts of one or both members 38, 40, are formed at least in part of ferromagnetic materials such as iron or steel alloys. In some embodiments, the knife 30 includes an external clip or magnet that allows the knife 30 to be secured to other objects, such as a tool chest, tool belt, or pocket.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.