This invention relates to fluid line systems which include quick connector couplings, and more particularly to a quick connector coupling with axial stabilization between associated coupling components.
In automotive and other fields, quick connector couplings, which generally include a male member received and sealingly retained in a female connector body, are often utilized to provide a fluid connection between two components or conduits, thus establishing a fluid line between the two components. Use of quick connector couplings is advantageous in that a sealed and secured fluid line may be established with a minimum amount of time and expense.
A number of methods and mechanisms exist for securing the male member and female connector body of a quick connector coupling. One type of retention mechanism involves use of a retainer inserted through slots formed in the exterior of the connector body. Beams extending through the slots are positioned in abutting contact between the male member upset and the rearward surfaces defining the slots, to prevent withdrawal of the tube. Such retainers, they are often referred to as “horseshoe” retainers. Examples of this type of coupling are found in U.S. Pat. Nos. 6,846,021 and 7,390,025.
In such couplings, the tube is unsupported except for piloting contact between the end of the tube and a tube receiving portion of the bore, spaced forward of the entrance opening. Lateral forces on the tube, that is, transverse to the axial extent of the coupling, can degrade the integrity of the seal between the tube and body increasing permeation losses. Also, the inserted tube end form is rotatable within the coupling body.
In one embodiment, the coupling of the present disclosure includes a stabilization ring interposed between the connector body and the tube at the entrance opening. The stabilization ring may be made of a rigid material, such as aluminum or plastic. The stabilization ring may be rigidly connected around the tubular portion of the male member, for example, by expansion of the tube within the stabilization ring.
The stabilization ring is removably received in the retainer portion of the coupling body at the entrance opening and coacts with the outer surface of the tube to provide lateral support relative to the longitudinal extent of the tube. The stabilization ring improves side-load performance between the tube and connector body. Maintaining the body and tube in axial alignment reduces side load on the internal fluid seal reducing permeation losses.
The stabilization ring may also resist relative rotational movement between the body bore and outer surface of the tube about the longitudinal axis of the tube. Such minimization of relative motion ensures a robust seal to further resist permeation loss. It also permits specific rotational orientation of the tube or male member relative to the connector coupling body.
The quick connector coupling of the present disclosure is illustrated in connection with a fluid line system. It is shown as a releasable connection between a rigid tube and other fluid carrying components, in particular a flexible hose. However, the coupling has numerous other applications where a fluid tight, but releasable connection is desired, such as connection of rigid elements of a fluid path, whether pressurized, or unpressurized. Examples include automotive vehicle fuel delivery systems or automotive air conditioning systems. One example of a releasable fluid connector coupling can be found in U.S. Pat. No. 7,484,774 (the '774 patent) entitled “Redundant Latch/Verifier for a Quick Connector,” which was granted on Feb. 3, 2009, the specification and drawings of which is incorporated herein in its entirety by reference.
In use, the female connector body 112 is connected to a tubing or hose (not shown) which is also a part of the fluid line system. The female connector body 112 and the male member 114 are connectable to form a permanent, but severable, joint in the fluid line.
As illustrated in
The connector body 112 is illustrated in
The connector body includes a stem portion 122 made of metal attached to a separate molded retainer housing 124 made of a plastic material, such as polyamide. Such a configuration is disclosed in U.S. Pat. No. 7,497,480 entitled “Hybrid Quick Connector,” which granted on Mar. 3, 2009, the specification and drawings of which are hereby incorporated herein by reference.
Referring to
The bore 126 of connector body 112 extends completely through the connector body 112. Variations in the diameter of wall 120 of connector body 112 divide through bore 126 into distinct sections namely retainer housing section 132, seal chamber 134, and tube end receptacle 136. It should be noted that the term forward is used herein to mean in a direction axially from male member reception end 128 toward the hose connection end 130 generally along the central axis. The term rearward means in a direction axially from the hose connection end 130 toward the male member reception end 128 generally along the central axis.
The retainer housing section 132 is adjacent to the male member reception end 128. The retainer housing section 132 is defined by a rim 140 having a transverse planar rearward facing surface 129 that defines the entrance hole or opening 127 to through bore 126 at the male reception end 128. Rim 140 is connected by several posts to forward rim 142. As seen in
Bore 126 defines an axially extending stabilization ring support surface 139 at entrance opening 127. The bore 126 is sized to pass upset 190 on insertion of male member 114 into entrance opening 127 of body 116.
The shape of axially extending stabilization ring support surface 139 is best seen in
The tube end receptacle 136 is formed by a cylindrical bore surface 137 formed in the retainer housing section 124 and a coaxial bore surface 138 in stem portion 122. The tube end receptacle 136 is sized to receive, and pilot or guide the outer cylindrical surface 194 of tube 115 of male member 114.
Referring to
As illustrated in
The fluid passageway 138 is defined by the smallest diameter portion of wall 120. It defines the remainder of through bore 126.
It should be noted that for purpose of clarity, the quick connector coupling 110 is shown with its longitudinal extent positioned in a generally horizontal plane and the terms “top,” “bottom” and “sides” have been used in describing the connector body 116. It will be understood that the “top” configuration is associated with the primary retainer 116 and the bottom configuration is associated with the redundant latch/verifier 118 However, in use, the connector coupling 110 can reside in any orientation without regard to the horizontal and vertical planes and “top” and “bottom” are only relevant to the illustrations herein.
The primary “horse-shoe” type retainer 116 is illustrated in
The redundant latch/verifier 118 is illustrated in
The redundant latch/verifier 118 is molded of a resilient, flexible material, such as plastic. The redundant latch/verifier 118 is at the bottom of retainer housing section 132. It is slidable transversely of the connector body 112 toward and away from the through bore 126 between a radially inner, or latched, position and a radially outer, or unlatched, position. In its latched position it prevents inadvertent opening of primary retainer 116. In some applications, it could also include a radially slidable locking beam 172 as illustrated. When in the latched position, a surface of the beam 172 abuts the radial abutment surface 191 of upset 190 to prevent withdrawal of the tube 114 from connector body 112.
The redundant latch/verifier 118 is shown here only for purposes of illustration. It is not a necessary element of a quick connector coupling embodying the present invention.
In the illustrated embodiment, and as best seen in
Insert 500 includes an outer perimeter surface 502 defining a generally cylindrical or arcuate segment 505 to coact with axially extending stabilization ring support surface 139 of retainer portion 132.
Ring 500 is configured to fill the void space between the rearward outer cylindrical surface 195 of tube 115 and axially extending stabilization ring support surface 139 of retainer portion 132 at entrance opening 127. The outer perimeter surface 502 of ring 500 has a shape to complement the shape of axially extending stabilization ring support surface 139. It includes protrusions 508 that extend radially outward and shaped to engage outward extension cavities 145 defined by surface 139. Perimeter surface 502 further defines a central protrusion 509 to reside within central radial slot 146 defined by axial surface 139 at entrance opening 127.
The perimeter surface 502 is sized slightly smaller than the perimeter of stabilization ring support surface 139 so that insert 500 fits snugly, but freely, within support surface 139. Thus, the insert 500 may be moved axially forward into position within axially extending stabilization ring support surface without any appreciable axial force required for such insertion. Yet, once so inserted, the perimeter surface 502 of the insert 500 coacts with surface 139 to resist lateral or transverse movement.
The stabilization ring 500 is functional upon insertion into the aperture defined by axially extending stabilization ring support surface 139 at entrance opening 127 of connector body 116 to preclude rotation of the stabilization ring 500 relative to the body 116. The outer axial surface 502 of ring 500 is supported within stabilization ring support surface 139 of the body 116. The protrusions 508 and 509 of ring 500 are disposed in extension cavities 145 and slot 146 in body 116 to prevent relative rotation.
Stabilization ring 500 includes a through bore defined by inner axial surface 504 to coact with rearward outer cylindrical surface 195 of tube 115. In the illustrated embodiment of
Notches 510 on inner axial surface 504 of stabilization ring 500 engage rearward outer cylindrical surface 195 of tube 115 rearward of radial annular abutment surface 191 of upset 190. It is contemplated that the stabilization ring 500 is attached to the rearward outer cylindrical surface 195 of tube 115 at the appropriate predetermined distance from upset 190 during the tube end forming process. The axial position of the ring 500 relative to the end of tube 115 and the radial upset 190 is first established and the tube expanded from within. On deformation of the tube 115 radially outward the tube deforms somewhat to engage notches 510 to secure the tube rearward outer cylindrical surface 195 to the inner axial surface 504 of the stabilization ring 500. The engagement with notches 510 serves to further enhance the gripping relation between the ring 500 and tube 115.
As illustrated in
As illustrated in
Referring to
The insert or stabilization ring 500 is secured to rearward outer cylindrical surface 195 of tube 115 with rearward planar surface 503 positioned a distance “L” from the rearward radial annular abutment surface 191 such that with the tube fully inserted into the bore 126, the ring 500 is axially aligned within inner axial surface 139. This relationship locates the stabilization ring 500 within connector body 116 with forward planar surface 501 forward of transverse rearward facing surface 129 defining entrance opening 127 with perimeter surface 502 engaged with axially extending stabilization ring support surface 139.
It is contemplated that the stabilization ring 500 be attached to tube 115 at the described fixed location during the tube end forming step. As explained, the stabilization ring 500 is secured to tube 115 by expansion of the tube from within causing rearward outer cylindrical surface 195 to frictionally engage inner cylindrical surface 504. This expansion also establishes a gripping relation between notches 510 of stabilization ring 500 and rearward outer cylindrical surface 195 of tube 115.
The tube 115 with upset 190 properly formed and stabilization ring 500 properly located may then be inserted into the bore 126 of connector body 112 through entrance opening 127 at completion of the quick connector coupling assembly process.
When completed, the outer cylindrical sealing surface 194 resides in tube end receptacle 136 defined by surfaces 137 and 138, the seal member 148 resides in seal chamber 134 in sealing relation to surface 135 of bore 126 and outer cylindrical sealing surface 194 of tube 115. Upset 190 is positioned with radially annular abutment surface 191 axially forward of legs 196 of retainer 116. Stabilization ring 500 is disposed with outer perimeter surface 502 aligned within axially extending stabilization ring support surface 139. This latter relationship between the stabilization ring 500 and the body 112 provides support for tube 115 and resists lateral displacement of the tube 115 relative to the body 112. The fixed engagement of inner cylindrical surface 504 with the rearward outer cylindrical surface 195 of tube 115 resists rotational displacement of tube 115 relative to connector body 112.
In a quick connector coupling with no stabilization, the free end of tube 115 is piloted in tube receiving portion or receptacle 136 of bore 126. Also, seal member 148 provides some resistance to lateral or transverse movement of tube 115 relative to the body bore 126 since it is in sealing contact with the outer cylindrical surface 194 of the tube and the inner cylindrical surface 135 of bore 126 at seal chamber 134. However, there is no lateral support for tube 115 rearward of the tube end receptacle 136, for example adjacent the entrance opening 127 at male member reception end 128.
With the stabilization ring 500 of the present invention, the outer cylindrical surface 502 of stabilization ring 500 is in contact with the inner axially extending stabilization ring support surface 139 of body bore 126 at entrance opening 127. The inner cylindrical surface 504 of stabilization ring 500 is in contact with the rearward outer cylindrical surface 195 of tube 115. Any transverse loading of the tube 115 is transferred from tube 115 through stabilization ring 500 to connector body 116. This relationship enhances the capability of the coupling to resist misalignment.
It should be noted that the size of the inner cylindrical surface 504 of stabilization ring 500 is such that it cannot pass the upset 190 in tube 115. The ring 500 must be applied to the tube 115 prior to the end forming process to create the upset 190. Alternatively, the stabilization ring 500 may be assembled onto the tube 115 from its opposite end and slid into position adjacent upset 190.
The inert or stabilization ring 500 is fixed to the rearward outer cylindrical surface 195 of tube 115 prior to insertion of the male member 114 into connector body 112. Because the ring 500 is not rotatable relative to the tube 115, the orientation of the tube relative to the connector body is also fixed. This relationship is significant when it is important to control this rotational relationship such as in instances where the stem portion 122 is formed at an angle relative to the longitudinal axis of bore 126.
It is contemplated that the inner cylindrical surface 504 can take any form that resists rotation of the tube 115 relative to the stabilization ring 500. For example, as shown in
It is also contemplated that the stabilization ring 500 be formed of a resilient material such as a polymeric rubber. When deformed, it would possess sufficient resiliency to provide a restoring force. The outer cylindrical surface 502 would be sized somewhat larger than the inner axially extending stabilization ring support surface 139 defined in bore 126 of body 116 at entrance opening 127. Insertion of the stabilization ring 500 would deform the ring 500 radially sufficiently to cause the inner cylindrical surface 502 to compress against with rearward outer cylindrical surface 195 of tube 115 thereby exerting a force to resist rotation of the tube 115 relative to the ring 500. An adhesive could also be applied between the rearward outer cylindrical surface 195 of tube 115 and inner axial surface 504 of stabilization ring 500.
Referring to
The ridges are positioned relative to upset 191 such that when the tube 115 is fully inserted the stabilization ring 500 is disposed at the distance “L” from radial surface 191 of upset 190 and within the axially extending stabilization ring support surface 139.
This patent application claims the benefit of U.S. Provisional Patent Application No. 61/092,572, filed Aug. 28, 2008, which is incorporated herein in its entirety by reference.
Number | Date | Country | |
---|---|---|---|
61092572 | Aug 2008 | US |