The present invention relates to a quick coupler for earth working machines. More particularly but not exclusively it relates to a quick coupler having a trigger mechanism to reset a retaining member for an attachment.
Quick couplers are used to quickly engage or disengage an attachment such as for example a bucket to an excavator. The quick coupler may be attached to the end of an excavator arm. A quick coupler may permit the operator of a machine to engage and disengage attachments without them needing to move from the cab or operating position of the excavator. An attachment lying on ground can be connected by the operator by manoeuvring the arm of the excavator to couple with the attachment. No other assistance is needed manoeuvre the attachment to achieve a coupling, hence being “quick” to achieve a coupling.
One type of quick coupler is described in NZ546893 for coupling attachments such as buckets to an excavator. As can be seen NZ546893 and also in
Excavators traditionally come supplied with a hydraulic delivery and return line and a hydraulic 4/2 valve for servicing hydraulic components at the end of an arm. Such may be used by a hydraulic ram of the quick coupler to actuate both the retainer 6 and wedge 3 to engage and/or disengage one or both pins. In NZ546893 there are two hydraulic rams used. One for the retainer and one for the wedge.
An example of how an attachment is able to be detached from a quick coupler of a kind as described in NZ546893 is described in
For safety, the quick coupler of
Timer utilising quick couplers are able to be damaged by users not familiar with the system. An operator may control the hydraulic ram to release the second pin P2, and substantially simultaneously releases the retainer, retaining the first pin PI, for a set time period. If the operator does not remove the attachment from the quick coupler within the set time period the retainer will reset into a retaining position. As the operator may not realise that the retainer is back in the retaining position and pin PI is still connected, they may try and remove the attachment, thus damaging the retainer.
The quick coupler of
Known quick couplers may also require an attachment to be fully crowded towards the excavator to allow removal of the attachment. This may be troublesome for some attachments where the centre of gravity is quite remote from the quick coupler attachment region, for example for breaker bars. Breaker bars may also be stored vertically in a cradle for transportation. Problems may occur when the breaker bar is crowded towards the excavator for disengagement, and is then required to be loaded into a vertical cradle position. Handling of the disengaged, or partially disengaged attachment can be unsafe.
It is therefore a preferred object of the present invention to provide a coupler and/or an earth working machine that includes a coupler that overcomes at least one of more of the disadvantages mentioned above and/or to provide the public with a useful choice.
In this specification, where reference has been made to external sources of information, including patent specifications and other documents, this is generally for the purpose of providing a context for discussing the features of the present invention. Unless stated otherwise, reference to such sources of information is not to be construed, in any jurisdiction, as an admission that such sources of information are prior art or form part of the common general knowledge in the art.
For the purpose of this specification, where method steps are described in sequence, the sequence does not necessarily mean that the steps are to be chronologically ordered in that sequence, unless there is no other logical manner of interpreting the sequence.
Accordingly in a first aspect the present invention may be said to be a coupler for securing an attachment to an earth working machine, the coupler comprising a coupler body that comprises a receptacle comprising a mouth opening via which a pin of the attachment can pass to move through a passage of the receptacle to a captive region of the receptacle, the passage of the receptacle able to be occluded sufficient to prevent the pin from moving out of the captive region by a retainer moveably presented from and relative to the coupler body, the retainer being biased to a passage occluded first position at which the retainer prevents the pin from moving out of the captive region and being movable to a second position relative the passage to allow:
In one embodiment, the coupler further comprises a trigger that is movable relative the coupler body in a manner to be engaged and able to be moved by said pin as the pin moves through the passage in a manner so that the trigger can, when so moved by said pin, cause the driver to decouple from the retainer.
In one embodiment, the trigger can cause the coupled retainer and driver to decouple so that the retainer, if not in its first position, is able to move to its first position under influence of the bias.
In one embodiment, the trigger can cause the coupled retainer and driver to move relative each other to decouple so that the retainer is not held from moving to its first position by the driver.
In one embodiment, the driver is to be able to move between a coupled and decoupled condition with the driver actuator.
In one embodiment, the retainer is mounted to move in a rotational manner relative the body about a retainer rotational axis.
In one embodiment, the coupler body is able to be secured or is attached to the earth working machine.
In one embodiment, the driver is coupled to a driver actuator to cause the driver to move in a manner able to move the retainer.
In one embodiment, the driver actuator when actuated, is able to cause the driver to move in an actuation direction to, when the driver is coupled to the retainer, move the retainer to or towards its second position.
In one embodiment, the driver actuator, when de-actuated, will allow the driver to move in a de-actuation direction opposite the actuation direction, when coupled to the retainer, to allow the retainer to move to or towards its first position.
In one embodiment, the trigger is translatable.
In one embodiment, the trigger is mounted relative the body to translate in a trigger direction relative the body and orthogonal to the retainer rotational axis.
In one embodiment, the trigger direction is orthogonal to the de-actuation direction.
In one embodiment, driver is mounted on the trigger to slidably translate in the actuation/de-actuation direction relative the trigger for moving the retainer between the retainer first position and retainer second position.
In one embodiment, the driver is configured to only move in the actuation/de-actuation direction with respect to the trigger.
In one embodiment, the driver is carried by the trigger.
In one embodiment, the driver has an abutting and/or sliding engagement with the driver actuator.
In one embodiment, the driver is biased in the de-actuation direction.
In one embodiment, the driver is configured to move laterally between a driver first position where the driver is coupled with the retainer when the retainer is in the retainer first position; a driver second position where the driver is coupled with the retainer when the retainer is in the retainer second position; and a driver third position where the driver is decoupled from the retainer.
In one embodiment, the driver is kept in contact with the driver actuator via a bias.
In one embodiment, the bias is a spring bias.
In one embodiment, the driver is kept in contact with the driver actuator via a spring.
In one embodiment, the driver is configured to lose contact, or decouple, from the driver actuator.
In one embodiment, in the driver third position the driver is decoupled from the driver actuator.
In one embodiment, when the driver decouples from the retainer, the driver will also decouple from the driver actuator.
In one embodiment, when the driver decouples from the driver actuator the driver will be biased back in the de-actuation direction.
In one embodiment, the second retainer actuator is a hydraulic actuator.
In one embodiment, the driver actuator is not self-powered.
In one embodiment, the driver actuator is mechanically driven by the second retainer actuator.
In one embodiment, the driver actuator is configured for lost motion with the second retainer actuator.
In one embodiment, the driver actuator comprises a lost motion arrangement, configured for lost motion between the driver actuator and the second retainer actuator.
In one embodiment, the lost motion arrangement causes lost motion between full extension of the second retainer actuator, and an engaging position between extension of the second retainer and full retraction of the second retainer actuator.
In one embodiment, the between the engaging position and the full retraction of the second retainer actuator the second retainer actuator and the driver actuator are paired or coupled.
In one embodiment, the driver actuator and second retainer actuator act in paired motion between the engaging point and full retraction of the second retainer actuator.
In one embodiment, the paired motion distance travelled is equal to the distance required to drive the driver to lift the retainer to its retracted position.
In one embodiment, the driver actuator is pivotably connected with the driver.
In one embodiment, the driver is slidably mounted to the coupler body.
In one embodiment, the driver actuator slidably mounted to the coupler body.
In one embodiment, the driver actuator is biased to slide in de-actuation direction towards the second retainer, and/or the driver actuator is biased to slide in the de-actuation direction.
In one embodiment, the driver actuator is biased to move in a direction that when coupled with the retainer will move the retainer to the retainer first position.
In one embodiment, the driver actuator is spring biased.
In one embodiment, the driver actuator is a push-rod.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer when they are retracted to an engaging position, once at or past the engaging position the push-rod moves with the second retainer actuator or second retainer to simultaneously move the driver.
In one embodiment, the driver actuator is configured to be abutted by the second retainer actuator or second retainer when they are moved or moving to the second retainer second position.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer via an abutting engagement.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer via a sliding abutting engagement.
In one embodiment, the driver actuator is a combination of a first hydraulic actuator and a second hydraulic actuator connected hydraulically together.
In one embodiment the driver actuator is a combination of a first hydraulic actuator and a second hydraulic actuator that operate on the same circuit.
In one embodiment, the driver actuator comprises an arm driven by the second retainer or second retainer actuator, and the arm hydraulically drives the first hydraulic actuator and thus the second hydraulic actuator which drives the driver.
In one embodiment, the first hydraulic actuator and second hydraulic actuator do not share hydraulic fluid with the second retainer actuator.
In one embodiment, the first hydraulic actuator and second hydraulic actuator are an isolated hydraulic system.
In one embodiment, the first hydraulic actuator and second hydraulic actuator does not comprise a hydraulic pump, and/or are passively driven.
In one embodiment, the driver actuator comprises a lost motion arrangement, configured for lost motion between the arm and one selected from the second retainer actuator and second retainer.
In one embodiment, the driver actuator is an actively driven hydraulic ram and associated cylinder configured to engage and drive the driver to move the retainer to its second position.
In one embodiment, the driver actuator is a hydraulic actuator.
In one embodiment, the driver actuator is separate from the second retainer actuator.
In one embodiment, the driver actuator is hydraulically dependent from the second retainer actuator, and/or shares the same hydraulic fluid.
In one embodiment, the driver actuator comprises a cam that is configured to follow the second retainer actuator, the cam in turn directly or indirectly drives the driver.
In one embodiment, the driver actuator comprises a push rod configured to follow and to be driven by the cam as the cam rotates, the push rod configured to in turn drive the driver.
In one embodiment, the cam is spring biased.
In one embodiment, the cam has a rotational axis orthogonal the direction of the movement of the second retainer actuator.
In one embodiment, the cam comprises a periphery with a portion configured to create lost motion between the second retainer actuator and push rod.
Accordingly in a second aspect the present invention may be said to be a coupler for securing an attachment to an earth working machine, the coupler comprising a coupler body that presents a receptacle comprising a mouth opening via which a pin of an attachment can pass to move through a passage of the receptacle to a captive region of the receptacle, the passage of the receptacle able to be occluded sufficient to prevent the pin from moving out of the captive region by a retainer moveably presented from and relative to the coupler body, biased to a passage occluded first position at which the retainer prevents the pin from moving out of the captive region and that can be moved to a second position relative the passage to allow:
In one embodiment, the trigger can cause the coupled retainer and driver to decouple so that the retainer, if not in its first position, is able to move to its first position under influence of the bias.
In one embodiment, the trigger can cause the coupled retainer and driver to move relative each other to decouple so that the retainer is not held from moving to its first position by the driver.
In one embodiment, the driver is able to move between a coupled and decoupled condition with the driver actuator.
In one embodiment, the retainer is mounted to move in a rotational manner relative the body about a retainer rotational axis.
In one embodiment, the coupler body is able to be secured or is attached to the earth working machine.
In one embodiment, the driver is coupled to a driver actuator to cause the driver to move in a manner able to move the retainer.
In one embodiment, the driver actuator when actuated, is able to cause the driver to move in an actuation direction to, when the driver is coupled to the retainer, move the retainer to or towards its second position.
In one embodiment, the driver actuator, when de-actuated, will allow the driver to move in a de-actuation direction opposite the actuation direction, when coupled to the retainer, to allow the retainer to move to or towards its first position.
In one embodiment, the trigger is mounted relative the body to translate in a trigger direction relative the body and orthogonal to the retainer rotational axis.
In one embodiment, the trigger direction is orthogonal to the de-actuation direction.
In one embodiment, driver is mounted on the trigger to slidably translate in the actuation/de-actuation direction relative the trigger for moving the retainer between the retainer first position and retainer second position.
In one embodiment, the driver is configured to only move in the actuation/de-actuation direction with respect to the trigger.
In one embodiment, the driver is carried by the trigger.
In one embodiment, the driver has an abutting and/or sliding engagement with the driver actuator.
In one embodiment, the driver is biased in the de-actuation direction.
In one embodiment, the driver is configured to move laterally between a driver first position where the driver is coupled with the retainer when the retainer is in the retainer first position; a driver second position where the driver is coupled with the retainer when the retainer is in the retainer second position; and a driver third position where the driver is decoupled from the retainer.
In one embodiment, the driver is kept in contact with the driver actuator via a bias.
In one embodiment, the bias is a spring bias.
In one embodiment, the driver is kept in contact with the driver actuator via a spring.
In one embodiment, the driver is configured to lose contact, or decouple, from the driver actuator.
In one embodiment, in the driver third position the driver is decoupled from the driver actuator.
In one embodiment, when the driver decouples from the retainer, the driver will also decouple from the driver actuator.
In one embodiment, when the driver decouples from the driver actuator the driver will be biased back in the de-actuation direction.
In one embodiment, a second receptacle is provided by the coupler body at a location away from said first mentioned receptacle, said second receptacle provided to receive and retain a second pin of the attachment.
In one embodiment, said second receptacle is provided and can retain the second pin of the attachment when said first receptacle is retaining said first pin, and/or said second receptacle can retain the second pin of the attachment when said first receptacle has no said first pin thereat.
In one embodiment, a second retainer is provided, the second retainer located by the coupler body in a manner to move between a second retainer first position where it prevents the second pin located in the second receptacle from moving out of the second receptacle, and a second retainer second position where the retained second pin can be released from the second receptacle.
In one embodiment, the second retainer is actuated for movement by a second retainer actuator between the first position and second position.
In one embodiment, the second retainer actuator is a hydraulic actuator.
In one embodiment, the driver actuator is actuated directly or indirectly by the second retainer actuator.
In one embodiment, the driver actuator is not self-powered.
In one embodiment, the driver actuator is mechanically driven by the second retainer actuator.
In one embodiment, the driver actuator is configured for lost motion with the second retainer actuator.
In one embodiment, the driver actuator comprises a lost motion arrangement, configured for lost motion between the driver actuator and the second retainer actuator.
In one embodiment, the lost motion arrangement causes lost motion between full extension of the second retainer actuator, and an engaging position between extension of the second retainer and full retraction of the second retainer actuator.
In one embodiment, the between the engaging position and the full retraction of the second retainer actuator the second retainer actuator and the driver actuator are paired or coupled.
In one embodiment, the driver actuator and second retainer actuator act in paired motion between the engaging point and full retraction of the second retainer actuator.
In one embodiment, the paired motion distance travelled is equal to the distance required to drive the driver to lift the retainer to its retracted position.
In one embodiment, the driver actuator is pivotably connected with the driver.
In one embodiment, the driver is slidably mounted to the coupler body.
In one embodiment, the driver actuator slidably mounted to the coupler body.
In one embodiment, the driver actuator is biased to slide in de-actuation direction towards the second retainer, and/or the driver actuator is biased to slide in the de-actuation direction.
In one embodiment, the driver actuator is biased to move in a direction that when coupled with the retainer will move the retainer to the retainer first position.
In one embodiment, the driver actuator is spring biased.
In one embodiment, the driver actuator is a push-rod.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer when they are retracted to an engaging position, once at or past the engaging position the push-rod moves with the second retainer actuator or second retainer to simultaneously move the driver.
In one embodiment, the driver actuator is configured to be abutted by the second retainer actuator or second retainer when they are moved or moving to the second retainer second position.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer via an abutting engagement.
In one embodiment, the driver actuator is configured to be engaged by the second retainer actuator or second retainer via a sliding abutting engagement. In one embodiment, the driver actuator is a combination of a first hydraulic actuator and a second hydraulic actuator connected hydraulically together.
In one embodiment, the driver actuator comprises an arm driven by the second retainer or second retainer actuator, and the arm hydraulically drives the first hydraulic actuator and thus the second hydraulic actuator which drives the driver.
In one embodiment, the first hydraulic actuator and second hydraulic actuator don't share hydraulic fluid with the second retainer actuator.
In one embodiment, the first hydraulic actuator and second hydraulic actuator are an isolated hydraulic system.
In one embodiment, the first hydraulic actuator and second hydraulic actuator don't comprise a hydraulic pump, and/or are passively driven.
In one embodiment, the driver actuator comprises a lost motion arrangement, configured for lost motion between the arm and one selected from the second retainer actuator and second retainer.
In one embodiment, the driver actuator is an actively driven hydraulic ram and associated cylinder configured to engage and drive the driver to move the retainer to its second position.
In one embodiment, the driver actuator is a hydraulic actuator.
In one embodiment, the driver actuator is separate from the second retainer actuator.
In one embodiment, the driver actuator is hydraulically dependent from the second retainer actuator, and/or shares the same hydraulic fluid.
In one embodiment, the driver actuator comprises a cam that is configured to follow the second retainer actuator, the cam in turn directly or indirectly drives the driver.
In one embodiment, the driver actuator comprises a push rod configured to follow and to be driven by the cam as the cam rotates, the push rod configured to in turn drive the driver.
In one embodiment, the cam is spring biased.
In one embodiment, the cam has a rotational axis orthogonal the direction of the movement of the second retainer actuator.
In one embodiment, the cam comprises a periphery with a portion configured to create lost motion between the second retainer actuator and push rod.
Other aspects of the invention may become apparent from the following description which is given by way of example only and with reference to the accompanying drawings.
As used herein the term “and/or” means “and” or “or”, or both.
As used herein “(s)” following a noun means the plural and/or singular forms of the noun.
The term “comprising” as used in this specification [and claims] means “consisting at least in part of”. When interpreting statements in this specification [and claims] which include that term, the features, prefaced by that term in each statement, all need to be present but other features can also be present. Related terms such as “comprise” and “comprised” are to be interpreted in the same manner.
The entire disclosures of all applications, patents and publications, cited above and below, if any, are hereby incorporated by reference.
This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more of said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.)
The invention will now be described by way of example only and with reference to the drawings in which:
With reference to the above drawings, in which similar features are generally indicated by similar numerals, a retaining system 1 according to a first aspect of the invention is shown.
With reference to
The body 2 of the quick coupler C may comprise of two primary plates. In
In its fully retained condition as shown in
The retainer 6 is preferably mounted to the body 2 on a retainer shaft 17 to allow for the retainer 6 to rotate on its retainer axis 15. The retainer shaft may be secured at its ends to the primary plates of the body. The retainer 6 is able to pivot on its retainer axis 15 from its retaining first position, as shown in
The retainer 6 is able to be moved from its pin retaining position, as shown in
In order to allow for the pin PI to be released from the receptacle RI, the driver 11 when coupled with the retainer 6 is able to be moved from its first position as shown in
A noteworthy feature in some modes and/or embodiments is that the retainer 6 is able to completely egress the receptacle RI such that there is not able to be any interference of the pin with the retainer 6 when the retainer is in its second position as shown in
In the position as shown in
Version 1 Trigger
In addition, the retaining system 1 comprises a trigger 10. The trigger 10 is preferably rotationally mounted to the body 2 by a trigger axle 23 to allow for the trigger 10 to rotate on a trigger axis 24. The trigger 10 is presented so that a trigger region 25 of the trigger projects or is able to project at least partially across the receptacle RI. Preferably the trigger 10, and as such the trigger region 25, projects at least partially across the passage P to be presented for contact with a pin moving through the passage. As such the trigger region 25 is contacted by the pin PI as the pin PI passes the trigger 10 and is thereby able to be moved in a rotational manner on its trigger axis 24. The trigger may be mounted for linear movement instead relative the body 2 (as shown in alternative embodiment
In addition in some forms, the trigger 10 may have a tripping region 26 that is able to interact with the driver 11 in an appropriate manner to control the rotation of the driver 11 about its driver axis 22. The driver 11 may comprise a trip pin 27 that is able to bear against the tripping region 26 of the trigger 10.
In a preferred embodiment the driver axis 22, retainer axis 15 and trigger axis 24 are all parallel to each other and when retained or entering, also parallel to the pin axis 16.
In order to explain how the retainer system 1 of the present invention works reference will now be made to the sequence of drawings of
In
Version 1 Driver Actuator
In an optional embodiment, a hydraulic ram 9 (driver actuator 9) and hydraulic ram 40 actuate the driver 11 and retainer 3 respectively. Both the hydraulic ram 9 and hydraulic ram 40 are preferably fed from the same hydraulic circuit, as shown in
Continued displacement of the driver 11 to its second position will cause the retainer 6 to rotate sufficiently in a clockwise direction to no longer interfere with the removal of the pin PI from the receptacle RI. Such displacement may be to completely remove the retainer 6 from projecting into the receptacle RI as shown in
When the retainer 6 is in the retracted position, as for example shown in
It will be appreciated that different sized pins of different attachments may come to register at the receptacle RI. Therefore it is important that the trigger region 25 is sufficiently large so as to be able to present itself for contact with different sized pins as such leave the receptacle, without the pins being able to pass the trigger region 25 without actuating the trigger 10. As such, for illustrative reasons, a small pin PI is shown egressing the receptacle RI—to show the extreme case and how the small pin can still activate the trigger 10. Likewise, on pin entry, a large pin PI is shown entering the receptacle RI—the large pin PI is shown to show the extreme case and how the large pin will not cause the retainer 6 to engage with the coupling region 25—as described later.
Trigger actuation occurs when the force of the pin PI upon its removal or entry to the captive region acts on the trigger 10 and causes the trigger 10 to move such as by rotation on its trigger axis 24. In the orientation shown in the drawings such rotation is in an anti-clockwise direction. As the pin progresses out of the receptacle RI as seen in the sequence of drawings of
Upon decoupling of the driver 11 with the retainer 6, the retainer 6 is able to rotate back towards its retaining position. It is no longer being held by the driver 11 in its release position as shown in
The progression of the pin PI out of the receptacle RI after the decoupling of the driver 11 and the retainer 6, may allow for the retainer 6 to rotate to its retaining position as shown in
As can be seen in
Should the operator cause the release of actuation of the driver 11 e.g. via releasing the driver actuator 9 (e.g. by releasing hydraulic pressure from the driver actuator 9), either
The Figures represent the operator causing release of the driver 11 at the stage of
In a preferred form as previously mentioned the retainer 6 is preferably biased to its retaining position by for example a torsional spring 30 as shown in
The trigger 10 may be free to float, apart from, in a preferred embodiment, the biased driver 11 is pushing against the trigger 10—to in turn bias the trigger 10. Alternatively a separate bias may also be applied to the trigger 10. This bias may be provided by a spring (not shown in this embodiment, but shown as spring 34 in an alternative embodiment in
Preferably the trigger is able to come into contact with the driver as the pin engages the trigger and out of contact with the driver when the pin is not in contact with the trigger. Alternatively the trigger is always in operative contact with the driver. In alternative forms as described herein after, the trigger and driver may move in concert relative the coupler body between the coupled and decoupled conditions of the driver. Preferably the trigger is able to cause the driver to decouple from the retainer so that the retainer is not constrained by the driver from moving to its first position.
An operator may enter a lift mode by proceeding from a coupler condition as seen in
Reference will now be made to
The first engagement mode is the most typical mode when an operator is swapping attachments.
In
A preferred feature that prevents re-coupling of the driver 11 and lug 8 (i.e. at the coupling region) is a guiding surface 28 as shown in
The pin PI is able to move to fully seat in the receptacle RI as a result of the retainer 6 able to rotate in idle and let the pin PI pass. Once the pin PI is sufficiently passed the retainer 6 as shown in
During the movement of the pin PI into the receptacle RI, the trigger 10 may also be displaced from its active position as shown in
Once the pin PI is fully seated in its receptacle RI, or the retainer 6 is able to get past the pin PI, the retainer 6 is moved, or moves, to its retaining position as shown in
The driver 11 is able to be reset or is reset, to its first position, for coupling with the retainer lug 8, upon actuation or hydraulic reversal or release of the driver actuator 9, associated with the driver 11—as shown in
The driver 11 is then coupled to the retainer 6 to again be able to rotate the retainer 6 to its release position to allow for release of the pin PI from the receptacle RI as indicated in
The trigger region 25 of the trigger 10 is shaped to act as a camming surface allowing for the movement of the pin PI past the trigger 10. The trigger region 25 preferably has rounded surfaces that do not inhibit the motion of the pin PI in and out of the receptacle RI. This allows for the trigger 10 to be rotated about its trigger pivot 24 yet not interfere with the motion of the pin PI during its movement in and out of the receptacle RI.
The shape of the retainer 6 is such that when the pin is in the receptacle RI and the retainer 6 is in its retaining position, it will retain the pin PI in the receptacle RI until such time as the retainer 6 is actively moved to its release position. A stop 33 as has herein been described helps prevents rotation of the retainer 6 beyond a certain limit thereby ensuring the pin PI remains secure in its receptacle RI when the retainer 6 is in its retaining position.
The geometry of the retainer 6 is preferably configured so the retainer 6 does not engage with the actuated driver 11 when a pin PI is received into the receptacle RI (and the retainer 6 is rotated to its release position as seen in
The geometry around the lug 8 region is important to ensure that the driver 11 does not restrict the movement back of the retainer 6 to its retaining position once the pin PI is sufficiently received in its receptacle RI. The shape of the retainer 6 and the tripping region 26 relative to the trip pin 27 is important to ensure that the retainer lug 8 is not inhibited, from movement between the retainers first and second positions, by the driver 11 once the pin PI is sufficiently inside of the receptacle RI.
Subsequent rotational displacement of the driver 11 back towards its coupling position can then occur.
An operator, in one embodiment, can cause engagement of the pin PI by way of a second and third coupler engagement mode.
In one example the driver is preferably mounted relative the body to move in a rotational manner only for moving between a coupled and decoupled condition. Preferably trigger is mounted relative the body to move in a rotational manner only. Preferably the rotational mounting of the trigger and retainer and driver relative to the body is about respective rotational axes that are parallel each other. Preferably the trigger can cause the driver to move relative the body and relative the retainer to decouple the driver from the retainer. Preferably the trigger is presented for contact by the pin on both egress and ingress of the pin from and to the capture region. Preferably the retainer, when in said first position, prevents the egress of said pin when said pin is retained in the receptacle, and can be moved against the bias acting on the retainer to allow the ingress of said pin into the receptacle and past the retainer. Preferably the retainer in the second position does presents itself to not be contacted by the pin when in the receptacle.
So far, reference has been made generally to one embodiment of a trigger mechanism, called the version 1 trigger mechanism. However other variations of trigger mechanism are herein described that utilise the same concept as the version 1 trigger mechanism. Herein described are five trigger mechanisms. A combination of the features of these versions are envisaged to be within the scope of the invention.
The figures listed below relate to the following trigger mechanisms:
A variation of the mechanism shown in
Provided as part of the retaining system 1 there is a retainer 6 pivotally mounted to the body 2 of the coupler C for rotation about its rotational axis 15. Forming part of, or engaged therewith, is a retainer lug 8 that also rotates with the retainer 6. The retainer lug 8 is able to be engaged and coupled by a driver 11 that is able to be driven by a driver actuator 9.
In this embodiment, coupling and decoupling does not necessarily mean connecting and disconnecting respectively. The driver 11 may or may not be still connected to the retainer 6 when decoupled, but the driver 11 has no drive on or cannot impart force to the retainer 6 until it is coupled. I.e. the drive to the driver can be decoupled, instead of the driver 11 being decoupled with the retainer/lug 8. In the embodiment shown, the driver 11 is decoupled mechanically via coming out of contact with the lug 8.
The driver actuator 9 can be caused to displace (between position 9a and 9B) the driver 11 to, when coupled, push against the lug 8 and cause the retainer 6 to move from its retaining position as shown in
A preferred feature that prevents re-latching of the driver 11 and lug 8 (i.e. at the coupling region) is a guiding surface 28 as shown in
Like the retaining system 1 as described with reference to
Decoupling of the driver 11 with the lug 8 can cause the decoupling to occur (when the trigger is at position 10c) and for the retainer 6 to snap back to its retaining position once it is decoupled from the driver 11. Decoupling may not occur between positions 10a and 10b, but will occur past 10b towards position 10c.
In this embodiment, it is clear that movement of the trigger 10 can be linear with respect to the body 2. Other embodiments show a purely rotational movement of the trigger when triggered. It is envisaged it could also be a combination of rotational and linear movement.
The first embodiment as shown in at least
The actuation of the driver 11 may occur manually such as through a screw thread mechanism. Alternatively the actuation of the driver 11 may be by way of a hydraulic ram. In a preferred form there are two hydraulic rams provided for the coupler C for actuation of both the driver 11 (actuator 9) as well as the second retainer 3 (actuator 40)—this is shown in
Preferably one of the trigger and retainer (e.g. the retainer lug) is able to engage with a region of the driver to hold the driver in a position to prevent the driver from coupling with the retainer. Preferably the trigger is able to house and locate one or more of the driver actuator, the driver and the driver spring. Preferably the retainer lug engages with a region of the driver, to hold the driver and associated trigger when the retainer is not coupled with the driver in a condition to not allow said coupling.
Version 3 Trigger
A variation (herein referred to as version 3) of the mechanism described above is now described with reference to
Having the driver assembly 60 carry the trigger 10 means that there are less connections of the coupling system to the body 2. For example in the variation shown in
The reduction of connection points to the body 2 allows the coupling system to be easily manufactured and/or modular between different sizes of body 2. The modularity allows it to be used on different sized bodies for different sized machinery. The reduction of connection points may increase manufacturing efficiencies and may also aid in repair and/or maintenance of the coupling system.
In this embodiment the driver 11 moves with a purely translational movement, with respect to the trigger 10, to drive the retainer 6. However the driver 11 also moves on a rotational path due to driver assembly 60 being able to rotate about the axle 21. The driver assembly 60 rotates when the trigger region 25 is caused to move by a pin PI.
The driver assembly 60 comprises a hydraulic ram 9 to drive the driver 11. The driver assembly comprises a return spring 31 to bias back/return the driver 11, much like in the previous variations. However in this variation the return spring 31 is a tension spring, instead of a torsional spring.
Like the previous embodiment, the trigger 10 preferably has two trigger regions 25 that extend into to the receptacle RI one for pin entry contact and one for pin exit contact. As seen in
The driver 11 is able to translate with respect to the trigger 10. In the embodiment shown in the Figures, the driver 10 translates with respect to the trigger 10 along a linear translational path that may extend radial to the rotational axis of trigger axle 21. The driver 11 is able to be guided in operation along this linear translational path via guide means. In the embodiment shown, the guide means are a protrusion 48 and a complimentary guide channel 47. The protrusion 48 is located on the driver 11, and the complementary guide channel 47 is part of the drive assembly 60. The protrusion 48 can be seen in
The driver 11 operates in a similar function to the previous embodiment described. The driver 11 comprises a coupling region 19 that can couple with a lug 8 on the retainer 6. As the driver 11 is driven forward by the hydraulic actuator 9, the retainer 6 is rotatably forced about its rotational axis so that the region of the retainer 6 that extends into the receptacle R1 is removed from the opening of the receptacle to allow a pin PI to pass therethrough. As a pin PI passes there through, it will interfere with the region 25 of the trigger 10, to therefore trip the trigger 10 to raise the driver assembly 40, and trigger 10 about the axle 21. In doing so, de-coupling the coupling region 19 so that the driver 11 no longer engages with the retainer 6. As such, the retainer 6 is then biased back into the opening of the receptacle R1 via a torsional return spring 31.
A feature that prevents re-latching of the driver 11 and lug 8 (i.e. with the coupling region) is a guiding surface 28 as shown in
In this embodiment, there is no tripping region in
The driver 11 and the trigger 10 in combination may be called a trigger/driver assembly. The tripping region 25 may be located on the driver 11 or driver actuator of a trigger/driver assembly. This alternative is not shown.
In order to explain the retainer system 1 shown in
As the pin PI passes through the passage P to enter the receptacle, the pin PI contacts the retainer 6, therefore rotating the retainer 6 about the retainer shaft 17. The retainer 6 biases back to its biased condition once the pin PI has sufficiently passed. The trigger 10 does not bias back to its biased condition, until the user causes release of hydraulic pressure from the driver ram 9, to allow the driver return spring 31 to pull back the driver 11 to its retracted position—as shown in
The retainer 6 is seen at one of its full rotational limits in
The geometry of the lug 8 and the driver 11 at the coupling region 19 should be such as to allow the coupling region 19 to be able to slide off the lug 8 when the retainer 6 is at, or close to, its rotational extent corresponding to being substantially clear of the receptacle RI. If there is too much undercut shape to the lug 8 the upward movement of the trigger by a pin may be prevented by the lug 8.
In the numerous embodiments the lug 8 is shown as being integral or attached with the retainer 6. However it is envisaged that the lug 8 or other coupling feature is separate or remote from the retainer 6, such as being attached to the rotational shaft of the retainer 6. The lug 8 may still be integral with the retainer 6 as the retainer 6 may also be integrally formed with its rotational shaft.
The position and shape of the trigger region 25 of the trigger relative to the operative regions of the retainer 6 are also important. As the pin PI leaves the receptacle RI, as seen in
In an alternative embodiment (not shown) the coupling region 19 of the driver 11 may be a geared rack type feature. A complementary geared rack, surface or gear—which acts to achieve a similar function to the lug 8—is located on or integral with the retainer 6. Linear action of the driver back and forth moves the geared rack coupling region to drive the rack, when engaged to the coupling region, on the retainer 6. A trigger may still act upon this geared linear driver to decouple and couple the geared driver with the retainer 6. Disadvantages of geared system is that the teeth of a geared system may wear faster than single surface engagements, or debris may inhibit functionality.
In an alternative embodiment (not shown) the coupling region of the driver may be a geared rack or gear, which acts to achieve a similar function to the lug, but it is driven by a rotationally driven driver. I.e. the driver does not have a linear action, it is instead a rotationally driven gear wheel that has teeth to act as a coupling region to engage with like teeth on a retainer 6. A trigger may still act upon this geared rotational driver to de-couple and couple the geared driver with the retainer 6. The coupling and the de-coupling may be in a form of a mechanical system de-coupling or a de-coupling of the hydraulic/electric drive. The geared driver may be located on the end of a lever that is pivoted, and when triggered, the lever is lifted up to de-couple the geared driver from the gears of the retainer 6. In alternative embodiments, the geared driver may have a hydraulic de-coupling so that the geared driver is able to free rotate when de-coupled, to allow the retainer 6 to bias back to its passage occluding position. In a further alternative embodiment of this alternative embodiment, the driver may be torsionally biased to rotate backwards to rotate the retainer 6 back to its occluding position, instead of the retainer being torsionally biased. Alternatively, both the driver and the retainer may be torsionally biased so as they are biased to rotate back to their rotational starting positions. In this embodiment, the driver may not be a full geared wheel, it may be a section/periphery of teeth between a chord that rotate about a shared pivot axis.
In other embodiments however, some of which are shown in the figures and described herein, the coupling region 19 and lug 8 are not a geared interface. The coupling region 19 and lug 8 have a sliding, gliding, abutting and/or single surface engagement. Benefits of such may allow reduced wear, chance of catching debris and/or manufacturing tolerances compared with geared or more complex or other systems. This can also be stated for the engagement (where there is engagement) of the retainer 6 or lug 8 with the guiding surface 8.
In an alternative embodiment (not shown) the coupling region 19 is a shaft or axle that shares a rotational axis with the one or more retainers 6. The axle is driven directly or indirectly by a driver such as a hydraulic or electric motor. Rotation of the retainers 6 to move them from their occluding to the raised position is via drive of the motor to drive the axle to rotate and drive the retainers 6. To allow the coupling of the motor from the retainers 6, the trigger system would need to trigger either a) the drive of the motor, i.e. a hydraulic or electric de-coupling to allow the motor to free spin to release the retainers 6 from their raised positions, or b) a mechanical trigger that is able to de-couple the motor to the retainers to allow the retainers 6 to bias back to their occluding positions.
In an alternative embodiment, as shown in
In an alternative embodiment (not shown) to the embodiment shown in
Version 4 Trigger
A trigger mechanism (also herein referred to as version 4) of a retaining system is now described with reference to
The driver 11 may be configured to translate to push/drive the retainer 6 from its retaining position 6a (
The driver actuator 9 and driver 11 may be configured to extend/actuate in an actuation direction X, as shown in
The driver 11 may comprise a guiding formation (not shown) at the surface 11c where so the end 9c is able to be somewhat laterally retained with the driver 11. The guiding formation may be a channel or groove, and likewise the end 9c may have a complementary shaped formation.
As with the other trigger versions, the driver actuator 9 may be any one of those driver actuators 9 described in this specification.
Version 5 Trigger
A further embodiment (also herein referred to as version 5) of a trigger mechanism is shown in
A benefit of the version 5 trigger mechanism over the version 4 trigger mechanism is that once the trigger 10 has been raised by a pin passing, and the retainer 6 is decoupled from driver 11, it is not possible for the trigger 10 to drop back into position 10A (i.e. to “re-latch”) until the driver actuator 9 has moved back to the de-actuated position 9A.
With trigger mechanism version 4 it is preferred that the retainer 6 is over-rotated to a position that cannot be achieved by the pin PI pushing against the trigger 10, and this stops the system from “re-latching”, i.e. the trigger dropping down into the receptacle RI. Version 5 would ideally remove the need to over rotate the retainer 6.
Hydraulic Circuits for Version 1 Driver Actuator
Further advantages with respect to the hydraulics provided as standard on an excavator are that the standard 4/2 valve that is supplied with most excavators can be utilised for the current system without any modification. The hydraulic system for driver actuator 9 version 1 is shown in
In modern machines the hydraulic system pressure may drop, sometimes quickly, to conserve fuel. This may cause issues with the retraction and extension of the hydraulic ram 9 that indirectly actuates the retainer 6. This is because if there is a lack of pressure during unlocking of the front pin PI, then the hydraulic ram 9 may retract, before it has been able to fully extend to completely unlock the receptacle R1 by rotating the retainer 6 from the opening of the receptacle RI.
Addition of a pilot check valve 44 improves the usability of the system with such modern machines. The addition of a pilot check valve 44 is not essential on all systems.
An example of a hydraulic circuit with a pilot check valve 44 for the hydraulic ram 9 is shown in
A side effect of the check valve 44 is that then the hydraulic ram 9 cannot retract. This is overcome by having a pilot line 47, running from the ‘high’ pressure EXTEND line to the pilot check valve 44, to open the pilot check valve 44 during operation of the EXTEND circuit. When high pressure is fed through the EXTEND circuit, the pilot check valve 44 is opened to allow fluid to flow into the low pressure (RETRACT) line back to the TANK. The hydraulic ram 9 retracts due to its spring bias from spring 31. Alternatively the pilot line 47 may be fed from other regions of the EXTEND circuit, such as after the pilot valve 45, and before the ram 40, or off the ram 40.
The hydraulic ram 40 may also have a respective pilot check valve 46 to prevent the retainer 3 and hydraulic ram 40 from retracting whilst the coupler is in the locked position, and there is no high pressure coming from the EXTEND line. A side effect of the check valve 45, is that the hydraulic ram 40 can then not retract. To overcome this the pilot check valve 46 has a corresponding pilot line 46 to open the pilot check valve 46. The pilot line 46 is fed from the RETRACT line.
Whilst pressure is being driven through the EXTEND line, the hydraulic ram 40 extends. When pressure is released, or reduced, from the EXTEND line, the hydraulic ram 40 is prevented or restricted from retracting due to the pilot check valve 44. This is desirable as a safety feature, where the retainer 3 (attached to the hydraulic ram 40) won't retract (and open up the passage P) unless a user applies pressure to the RETRACT line.
It is envisaged that there are many ways to configure the hydraulic circuit so it can be used with a standard 4/2 valve, yet still comprise the benefits described above.
Other Versions of the Driver Actuator 9
As with the trigger mechanism, the driver actuator 9 can also be modified for different uses yet still allow to the retaining system to operate correctly. In this specification, there are four driver actuators 9 described.
In other embodiments the driver 11 may not be actuated by a hydraulic ram driver actuator that is hydraulically connected to the hydraulic circuit that is also able to actuate the hydraulic ram 40 (as shown in
Driver Version 2 of the Driver Actuator
In one embodiment (driver version 2) as shown in
As can be shown from the figures, there is preferably lost motion between the hydraulic ram 40 and the driver actuator 9.
Preferably the driver actuator 9 is carried by at least slots 80 in the coupler body C. The driver actuator 9 translates with respect to the coupler body along said slots 80. Preferably the driver actuator 9 moved in an actuation direction X, which is orthogonal to the retainer axis 15, and in this embodiment, also parallel with the actuation/de-actuation direction of the hydraulic ram 40. However in other embodiments it is envisages that the driver actuator may translate at an angle to the hydraulic ram 40.
Preferably in this embodiment the driver 11 can slidably translate between positions 11A and 11B with respect to the coupler body. As well as rotate with respect to the coupler body. This is almost identical in function to version 1 of the retaining system. Like other systems, the retainer 6 can be decoupled from the driver actuator 9 via a decoupling of the driver 11 with the retainer 6.
Preferably the coupler comprises stops that relate to the positions 9A and 9B of the driver actuator 9. The stop relating to position 9B is shown by the arrow 9B in
Preferably the driver actuator 9 is biased by a spring 31 that biases the driver actuator 9 to move the driver to the retaining position 11A as shown in
Driver Version 3 of the Driver Actuator
A third version of a mechanical driver actuator 9, similar to version two, is shown in
In version three, like the previous version two, the driver actuator 9 is permanently connected by a rotatable connection to the driver 11. It is envisaged that a permanent connection is not essential, and a disengageable connection could be used. In this embodiment, due to the driver actuator 9 being at an angle from the hydraulic ram 40, there is an abutting/sliding connection F between the hydraulic ram 40 and the driver actuator 9. As such, the driver actuator 9 comprises a bias, i.e. a spring bias 31 or similar, as shown in
Other embodiments of the driver actuator 9 are possible, where the driver actuator 9 arm is a telescopic arm containing an internal or external spring/air spring. The driver actuator 9 may be in contact with the hydraulic ram 40 at all times, and the lost motion will be achieved by the spring taking up in the stack until the spring reaches a certain critical compression point which would then allow the arm to drive the driver 11. This embodiment not shown.
Driver Version 4 of the Driver Actuator
A fourth version of a driver actuator 9 is shown in
In this system the driver actuator 9 is hydraulically independent from the hydraulic actuator 40 and the systems do not share any of fluid. The driver actuator 9 does not comprise a hydraulic pump 9 and fluid is conserved within the system.
A similar lost motion system may be utilised as previously described where the stroke of the retainer 3 is larger than the stroke required to plunge the second ram 72 of the driver actuator 9. Preferably the first and second hydraulic rams of the driver actuator 9 are of different sizes that will be configured appropriately for the stroke and power required to drive the driver and retainer 6. As described above, the system May also utilise a bias to retract the first ram 71.
This system may be modified and varied in a number of ways, for example how the second ram 72 is actuated by the hydraulic actuator 40. A skilled person in the art will realise the basic concept behind this system, and will determine the details accordingly. Version 4 of the driver actuator may be preferable to use in larger couplers where the distance between the retainer 3/hydraulic actuator 40 is further away from the retainer 6. In smaller couplers the version 2 and 3 driver actuators 9 may be more appropriate.
Driver Version 5 of the Driver Actuator
A fifth version of a driver actuator 9 is shown in
In the preferred version, the cam 81 drives a follower 83 of the push rod 82. The push rod 82 in turn drives the driver 11. The cam 81 also has a follower 86 that is complementary to a driver abutment 87 on the hydraulic ram 40. The abutment 87 can engage with the follower 86 to rotate the cam 81.
The cam 81 is spring biased, by a spring 85, to rotate in a direction to cause the cam to follow the hydraulic ram 40, and also to allow the push rod 82 to move in the direction X that allows to retainer to move to its retaining position 6A. The rotation of the cam 81 may be limited by a stop 88 that prevents the cam 81 from over-rotating and following the hydraulic ram 40 too far. The rotation of the cam 81 is about its cam rotational axis 87. Preferably the rotational axis 87 is orthogonal to the actuation direction X of the hydraulic ram 40 and/or push rod 82 movement direction.
Having the driver actuator 9 comprise the cam 81 or cams allows the translation rate of the driver actuator 9 to be modified so it is not directly proportional to the rate of movement of the hydraulic ram 40. The cam shape can also incorporate lost motion between the hydraulic ram 40 and the driver actuator 9 push rod. This lost motion is in the form of the cam 81 having a portion 89 of a the cam periphery 88 that does not extend driver actuator 9 push rod when the cam 81 is rotated.
Alternatively, or in combination, the driver actuator 9 may comprise stops that prevent the cam from following the hydraulic ram 40 at certain positions.
As with the other versions, the push rod 82 will be biased, likely spring, to keep the follower 83 engaged with the cam 81. A spring 84 is shown in
Other biases that may be possible in any of the versions is hydraulic damping, such as air or other gases that are able to compress, and are biased to expand in volume to push or extend the driver actuator 9. Likewise elastic stops or formations could be used also. In other embodiments the driver actuator 9, or other features, may rely on gravity to move back to a biased position.
The system is shown in a simplified side on view in the figures, the versions may comprise multiple features of the features described, but side by side. For example, in larger couplers, there may be multiple driver actuators 9.
In an alternative embodiment (not shown) the retaining system may not comprise a driver 11, but may instead have a configuration to allow the trigger 10 to couple and decouple the driver actuator 9 from the retainer 6 directly. This will mean that the driver actuator will be configured to pivot or similar to allow decoupling with the retainer 6/lug 8.
In some embodiments a sound may be emitted via a speaker 43 when the operator enters a particular mode. In a preferred embodiment as shown in
Where in the foregoing description reference has been made to elements or integers having known equivalents, then such equivalents are included as if they were individually set forth.
Although the invention has been described by way of example and with reference to particular embodiments, it is to be understood that modifications and/or improvements may be made without departing from the scope or spirit of the invention.
Number | Date | Country | Kind |
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761283 | Jan 2020 | NZ | national |
This is a continuation application of U.S. application Ser. No. 16/785,215 filed on Feb. 7, 2020, which claims the right of priority to New Zealand provisional patent application NZ 761283 having a filing date of Jan. 30, 2020. The entirety of the contents of these respective applications are hereby incorporated by reference.
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Number | Date | Country | |
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20240018740 A1 | Jan 2024 | US |
Number | Date | Country | |
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Parent | 16785215 | Feb 2020 | US |
Child | 18202923 | US |