This disclosure relates generally to a coupler, for example a quick coupler for coupling a work tool to a primary mover.
Quick couplers are commonly used for detachably connecting work tools, such as buckets, to primary movers, such as work arms of backhoes, excavators, or loaders. Quick couplers are advantageous because they may allow a machine operator to quickly change from one work tool to another. Thus, the use of a quick coupler may increase efficiency and versatility.
Many different types of couplers have been disclosed in the past. One coupler is disclosed in U.S. Pat. No. 6,158,950 entitled “Excavator Coupling”, issued to Albert T. Wilt et al. on Dec. 12, 2000. The '950 patent discloses a coupler for attaching the articulating arm linkage of an excavator to a bucket or other work implement, “the coupler having a rotator carried between and rotatable relative to a pair of body parts. The rotator has an elongated channel for receiving a pin of the work implement and carries a crank, which may be manually turned or moved by a hydraulic cylinder to drive the rotator. In one position, the channel is open for permitting entry and removal of the pin and in other positions is closed to lock the pin from exiting. The coupler includes another pin receiving slot so that a second pin of the work implement may be received. The slot and the channel of the rotator in the open position are inclined relative to one another.”
Another coupler is disclosed in U.S. Pat. No. 5,890,871 entitled “Latching Mechanism for a Quick Coupler”, issued to Gary R. Woerman on Apr. 6, 1999. The '871 patent discloses a coupler for detachably coupling a work tool to the stick of an excavator or backhoe. “The quick coupler has a latching mechanism which is powered by a single acting cylinder to unlatch the coupler and which is powered by both a spring device and a gas charged accumulator to latch the coupler to the bucket.”
A further coupler is disclosed in U.S. Pat. No. 5,692,325 entitled “Attachment Detaching Apparatus for Hydraulic Shovel”, issued to Kazuteru Kuzutani on Dec. 2, 1997. The '325 patent discloses an attachment detaching apparatus for hydraulic shovels. The apparatus “includes a bracket pivoted, through an arm pin and a link pin, respectively, on a tip end of the arm of the hydraulic shovel. Guide grooves are provided with the opening portion being notched into the bracket. An oscillating arm where the opening portion has a notch located on the side opposite to the guide groove or the sliding slider is provided in a location opposite to the guide groove. An opening, closing apparatus for opening or closing the oscillating arm or the sliding slider is provided, the opening, closing apparatus is driven in the engaging direction by the engagement of a pin A of the attachment with the guide groove of the bracket and of a second pin B with the notch of the oscillating arm or the sliding slider so as to retain the attachment. A rotating hook, capable of grasping the pin A, is pivoted on the bracket through the rotating shaft. The rotating shaft is provided in a position where the rotating force in a direction of closing the rotating hook is applied when the pin A is operated in a direction along which the pin A is disengaged along the guide groove. The attachment detaching apparatus for hydraulic shovels has an opening, closing apparatus composed through the rotating hook, the oscillating arm or the sliding slider.”
Yet another coupler is disclosed in U.S. Pat. No. 5,549,440 entitled “Fast-Make Coupler for Attaching a Work Implement to a Prime Mover”, issued to Rifka Cholakon et al. on Aug. 27, 1996. The '440 patent discloses “An improved coupler assembly adapted for connecting a work implement to a prime mover. The main body portion of the coupler assembly has laterally spaced side plates, each of which includes first and second mounting-pin receiving slots having open mouths and apices. The mouths are adapted sequentially to receive first and second mounting pins secured to the work implement. The first slot is longer than the second slot, and the first slot incorporates a locating structure adapted to retain the first mounting pin within the mouths of the first slots before the second mounting pin is capable of being received within the mouths of the second slots. A locking sub-assembly having a rotator member extends laterally between the apices of the first slots. The rotator is mounted for rotation between a first and a second position. The rotator is adapted to engage the first mounting pin, when the rotator is in its first position, to retain the first mounting pin within the apices of the first slots. The rotator is also adapted, when in its second position, selectively to permit the first mounting pin to slide along the first slots after the second mounting pin is in substantial vertical alignment above the second slots.”
While prior couplers may satisfactorily perform their intended tasks, improvements in the field are appreciated. For example, it may be desirable in the field to use a coupler that minimizes a separation distance between a work arm and a work tool coupled to the end thereof, so that leverage applied to the work tool by the work arm may be maximized and so that work tool efficiency may be improved. Moreover, it may be desirable in the field to use a coupler that is accommodating to wear between its various components. It may further be desirable to provide a coupler having relatively few parts.
The present disclosure is directed to various embodiments of an improved coupling apparatus.
In one aspect of the present invention, a coupling device for securing a primary mover to a work tool may include first and second coupling bodies interconnectable to form a first connecting interface and a second connecting interface spaced apart from the first connecting interface. The coupling device may also include a rotary wedge member attached to the first coupling body and rotatable to progressively wedge together the first and second coupling bodies.
In another aspect of the present invention, a coupling device for securing a primary mover to a work tool may include a first coupling body having a relatively forward portion, a relatively rearward portion, a relative right side portion, and a relative left side portion. The first coupling body may be interconnectable with a second coupling body to form: (i) a first connecting interface having a first mating connection between the first and second coupling bodies at a first, relatively forward-right position on the first coupling body and a second mating connection between the first and second coupling bodies at a second, relatively forward-left position on the first coupling body, and (ii) a second connecting interface having a third mating connection between the first and second coupling bodies at a third, relatively rearward-right position on the first coupling body and a fourth mating connection between the first and second coupling bodies at a fourth, relatively rearward-left position on the first coupling body. The coupling device may also include a rotary wedge member connected to the first coupling body and rotatable to secure together the first and second coupling bodies. The rotary wedge member may be rotatable relative the first coupling body about an axis positioned relatively rearward of at least one of the third and fourth positions.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments or features of the invention and, together with the description, serve to explain principles of the invention. In the drawings,
Although the drawings depict exemplary embodiments or features of the present disclosure, the drawings are not necessarily to scale, and certain features may be exaggerated in order to better illustrate and explain the present disclosure. The exemplifications set out herein illustrate exemplary embodiments or features of the disclosure, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
Reference will now be made in detail to embodiments or features of the disclosure, examples of which are illustrated in the accompanying drawings. Generally, the same or corresponding reference numbers will be used throughout the drawings to refer to the same or corresponding parts.
Referring now to
Referring now to
One of the coupling bodies 110 may be attached to a primary mover 114, for example so that the primary mover 114 may provide a motive force to the work tool 190 through the coupler 10. As shown in
The coupling body 110 may be engaged to a linkage 176 at a rearward portion 187 of the coupling body 110 via a second pinned connection 172. For example, a second pin 200 may be engaged through a pair of rearward openings 204—a left side rearward opening 204a and a right side rearward opening 204b—in the coupling body 110 and openings in the linkage 176 to hold the linkage 176 in working engagement with the coupling body 110. The linkage 172 may be attached to the arm work arm 114 and may further be attached to a hydraulic cylinder for applying an additional, selectively controlled working force to the work tool 190 through the coupler 10.
A first trunnion arrangement 144 (144a, 144b) may be incorporated with the coupling body 110 at a relative forward portion 185 of the coupling body 110. For example, in one embodiment a forward pin 194 may be connected, for example via a welded connection, to the forward portion 185 of the coupling body 110 so that a left portion of the pin 144a and a right portion of the pin 144b may form a first forward left trunnion member 144a and a second forward right trunnion member 144b, respectively.
A second trunnion arrangement 148 (148a, 148b) may be incorporated with the coupling body 110 at a relative rearward portion 187 of the coupling body 110 and spaced a first distance D1 (see
The other of the coupling bodies 112 may be attached to the work tool 190, for example via a welded connection 208 (see
A first slot arrangement 146 (146a, 146b) may be incorporated with the second coupling body 112 at a relative forward portion 212 of the coupling body 112. For example, in one embodiment a pair of forward slots 146a, 146b may be formed in the forward portion 212 of the coupling body 112 to form a first forward left slot 146a and a second forward right slot 146b, respectively. The forward left slot 146a and forward right slot 146b may be configured to receive the first forward left trunnion member 144a and the second forward right trunnion member 144b, respectively. In the embodiment shown in
A second slot arrangement 150 (150a, 150b) may be incorporated with the coupling body 112 at a relative rearward portion 216 of the coupling body 112. For example, in one embodiment a pair of rearward slots 150a, 150b may be formed in the rearward portion 216 of the coupling body 112 to form a first rearward left slot 150a and a second rearward right slot 150b, respectively. The rearward left slot 150a and rearward right slot 150b may be configured to receive the first rearward left trunnion member 148a and the second rearward right trunnion member 148b, respectively.
Referring to
Referring now to
As referenced above, a wedge arrangement 300 may be incorporated with the first coupling body 110, for example at a rearward portion 187 of the coupling body 110, and configured for engagement with the second coupling body 112.
In one embodiment, the wedge arrangement 300 may include a first rotary wedge member 120A at a relative left rearward portion of the coupling body 110 and a second rotary wedge member 120B at a relative right rearward portion of the coupling body 110.
The rotary wedge members 120A, 120B may be mounted to the first coupling body 110 via a rotary actuator 160 having first and second rotary output shaft members 164a, 164b extending outwardly therefrom along an axis 140. As seen in
The rotary actuator 160 may be incorporated with the first coupling body 110, for example via mounts bolts 304 (
The rotary wedge members 120A, 120B may each be connected to a respective rotary output shaft member 164a, 164b, for example via a bolt member 308 connected through a respective wedge opening 312a, 312b and engaging threads arranged within a threaded orifice 314a, 314b of a respective output shaft member 164a, 164b. Thus, the rotary wedge members 120A, 120B may be selectively rotated, in tandem with the rotary output shaft members 164a, 164b, relative the first coupling body 110 and about the axis 140, for example upon application of a hydraulic pressure to the hydraulic actuator 160.
As indicated symbolically by line 326 in
Referring now to
Each rotary wedge member 120A, 120B may be formed with an arcuate wedge surface 122a, 122b configured to, upon progressive rotation of the rotary wedge member 120A, 120B, apply a progressively increasing tightening pressure to the trunnion arrangement 152a, 152b for tightening and securing together the coupling bodies 110, 112. For example, referring to
The wedge members 120A in
Referring again to
Industrial Applicability
Prior to assembling a first coupling body 110 to a second coupling body 112, the first coupling body 110 may be attached to a primary mover 114, for example via the pinned connections 168, 172; and the second coupling body 112 may be attached to a work took 190, for example via a welded connection 208 (see
Referring to
The operator may then rotate the coupling body 110 about the first trunnion arrangement 144a, 144b in the direction of arrow 332 (
A third interface 119 (
The hydraulic rotary actuator 160 may then be activated to cause (i) rotation of the rotary output shafts 164a, 164b about the axis 140 and (ii) rotation of the rotary wedge members 120A, 120B and the arcuate wedge surfaces 122a, 122b about the axis 140, to progressively tighten and secure together the first and second coupling bodies 110, 112.
As referenced above, the hydraulic actuator 160 may be controlled, either electronically or hydraulically for example, to tighten the wedge members 120A, 120B about the trunnion arrangement 152a, 152b until a predetermined tightening pressure is applied to tighten and secure together the coupling bodies 110, 112. Thus, the arcuate wedge surfaces 122a, 122b may cooperate to exert, upon progressive rotation of the rotary wedge members 120A, 120B about the axis 140, progressively increasing tightening pressure on the trunnion 152a, 152b, thereby urging the first and second coupling bodies together into progressively tighter engagement.
At least in part due to the relative spaced-apart (e.g., triangulated) positioning of the first trunnion arrangement 144a, 144b, the second trunnion arrangement 148a, 148b, and the third trunnion arrangement 152a, 152b, tightening of the third trunnion arrangement (e.g., via the wedge members 120A, 120B tightening about the third trunnion members 152a, 152b) may cause a simultaneous progressive tightening together of both (i) the first coupling body 110 and the second coupling body 112 at the first connecting interface 116 and (ii) the first coupling body 110 and the second coupling body 112 at the second connecting interface 118. Further, at least in part because the wedge arrangement 300 is spaced rearward of the first and second trunnion arrangements 144, 148 and engages the second coupling body 112 at a position rearward of the first and second trunnion arrangements, the securing and tightening elements of the rotary wedge arrangement 300 and the third trunnion arrangement 152 do not consume valuable space between the first and second coupling bodies and specifically between the first and second connecting interfaces 116, 118, so that the first and second coupling bodies 110, 112 (and therefore the work arm 114 and the work tool 190) may be positioned very close together.
As may be appreciated by the foregoing description, the arcuate wedge surfaces 122a, 122b of the rotary wedge members 120A, 120B are configured to engage the second coupling body 112 with a first pressure when the rotary wedge member is rotated into a first angular position relative the first coupling body 110 and to engage the second coupling body with a second, increased tightening pressure when the rotary wedge members 120A, 120B are rotated into a second angular position relative the first coupling body 110 (e.g., as described above when the wedge members 120A, 120B are rotated further about axis 140 into a fully locked position).
Even more specifically, in one embodiment, when the wedge members 120A, 120B are rotated about axis 140, from a first open position, approximately 160 degrees or beyond, into a first tightening position the arcuate wedge members 122a, 122b begin to tighten together the first and second coupling bodies by exerting a tightening pressure onto the third trunnion arrangement 152a, 152b. As the arcuate wedge members are further rotated, for example an additional 20 degrees (e.g., 180 degrees from the first open position) into a second tightening position the arcuate wedge surfaces 122a, 122b exert a greater tightening force upon the second coupling body 112 via the third trunnion arrangement 152, 152b. Similarly, as the arcuate wedge members are further rotated, for example an additional 20 degrees (e.g., 200 degrees from the first open position) into a third tightening position, the arcuate wedge surfaces 122a, 122b exert an even greater tightening force upon the second coupling body 112 via the third trunnion arrangement 152, 152b. Further, when the arcuate wedge members are further rotated, for example an additional 20 degrees (e.g., 220 degrees from the first open position) into a fourth tightening position, the arcuate wedge surfaces 122a, 122b exert an even greater tightening force upon the second coupling body 112 via the third trunnion arrangement 152, 152b.
From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit or scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and figures and practice of the invention disclosed herein. It is intended that the specification and disclosed examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims and their equivalents. Accordingly, the invention is not limited except as by the appended claims.
This Application Claims the Benefit of the Filing Date of U.S. Provisional Application Ser. No. 61/165,537, Filed Apr. 1, 2009.
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